Jøtul GI 545 DV Installation And Operation Instructions Manual

Jøtul GI 545 DV Installation And Operation Instructions Manual

Direct vent fireplace insert

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40"
1016
mm
Installation and
Operation Instructions
for the
Jøtul GI 545 DV
and
Jøtul GI 545 DV MV*
Direct Vent Fireplace Insert
Certified to ANSI Z21.88-2016 • CSA 2.33-2016
CAN/CGA 2.17-M17.
*Conforms to Canadian Energy Efficiency
Requirements - Amendment 15.
Une version française de ce manuel est disponible auprès
de votre revendeur et sur le site www. jotul.ca.
139919 GI 545 DV and DV MV 5/19
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING:
!
FIRE OR EXPLOSION HAZARD. Failure to follow
safety warnings exactly could result in serious
injury, death, or property damage.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
– Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or
mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
DANGER
!
A barrier designed to reduce the burn hazard
from the glass viewing area is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
HOT GLASS WILL
CAUSE BURNS
.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
1

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Summary of Contents for Jøtul GI 545 DV

  • Page 1 139919 GI 545 DV and DV MV 5/19 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. WARNING: 40” FIRE OR EXPLOSION HAZARD. Failure to follow 1016 safety warnings exactly could result in serious injury, death, or property damage.
  • Page 2 T-Handle valve may be required in Massachusetts Based on CSA P.4.1-15 • Sediment trap - if required by code Jøtul GI 545 DV MV • Tee joint • 1/4” nut driver • Pipe wrench • Work Gloves Installation Requirements for the •...
  • Page 3: Table Of Contents

    139919 GI 545 DV and DV MV 5/19 � INSTALLER NOTE: Please give this manual to the homeowner and instruct them on basic operation procedures before leaving the premises. 1.0 Unpacking the Fireplace Insert Table of Contents 1. Thoroughly inspect the shipping crate and fireplace for damage and immediately contact the dealer if any is found.
  • Page 4: Specifications

    • 46”Wx 34”H (116.8 x 86.4 cm)..........#158109 Services NA Inc. of Middleton, Wisconsin. In addition, the Jøtul GI 545 DV and DV MV gas fireplace inserts have been tested and listed as direct vented gas fireplace heaters and listed to ANSI z21.88-2016 •...
  • Page 5: General Information

    139919 GI 545 DV and DV MV 5/19 3.0 General Information 6. Do not operate the fireplace with the glass front THIS HEATER MUST BE INSTALLED AND removed, cracked, scratched, or broken. Replacement MAINTAINED BY A QUALIFIED SERVICE AGENCY. of the glass should be done by a licensed or qualified DO NOT ATTEMPT TO ALTER OR MODIFY service person.
  • Page 6: Safety Information

    139919_GI 545 DV and DV MV 5/19 4.0 Safety Information Due to the high operating temperatures this appliance should be located out of traffic and away from furniture, draperies, etc. Maintain proper clearance to Electrical Hazards combustible mantels and fireplace trim. Children and adults should be alerted to the hazards n This appliance requires 120 VAC power of high surface temperatures and should stay away to...
  • Page 7: Installation

    139919 GI 545 DV and DV MV 5/19 Leveling Note: This appliance is equipped with four leveling bolts; the front two are adjusted from inside the firebox, and the rear bolts 19-1/4” 491 mm are adjusted by tipping the firebox and unscrewing them 3-1/4”...
  • Page 8: Fireplace Requirements

    5.3 Hearth Protection Hearth protection in front of the GI 545 DV MV must be composed of masonry material extending at least 3 1/8” (10.5 cm) to each side of the fireplace opening and 12”...
  • Page 9: Clearances

    139919 GI 545 DV and DV MV 5/19 NOTE - Raised Hearth: Forward hearth protection may be reduced by two inches (5.08 cm) for every inch of fireplace floor elevation. Fig. 5.4. Hearth Extension Forward / Inches Figure 5.4. Hearth reduction slope.
  • Page 10: Vent Guidelines

    139919_GI 545 DV and DV MV 5/19 6.0 Vent Guidelines • THE GAS APPLIANCE AND VENT SYSTEM MUST BE • All vent components must be installed in accordance VENTED DIRECTLY TO THE OUTSIDE OF THE BUILDING, with the terms of their listing and manufacturer’s AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID instructions.
  • Page 11: Masonry Fireplaces

    139919 GI 545 DV and DV MV 5/19 6.1 Masonry Fireplace IMPORTANT NOTICE: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL APPLIANCES TO HELP INCREASE 1. Measure height of the chimney to fireplace opening. PERFORMANCE. Determine if both the intake and exhaust will be We Recommend: extended to the top of the chimney.
  • Page 12: Factory-Built Fireplaces

    139919_GI 545 DV and DV MV 5/19 6.2 Factory-built Fireplace IMPORTANT NOTICE: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL APPLIANCES TO HELP INCREASE IMPORTANT: PERFORMANCE. BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT We Recommend: A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE FIREBOX.
  • Page 13: Vent Connection

    139919 GI 545 DV and DV MV 5/19 6.3 Vent Connection Prefabricated Fireplace Vent Procedure Wear Safety Gloves! 1. Measure height of the chimney to fireplace Test fit the firebox in its final position to confirm it is level opening. Determine if both the intake and exhaust and plumb before connection to the vent system.
  • Page 14: Fireplace Assembly

    139919_GI 545 DV and DV MV 5/19 LEAK TEST: Open the gas supply valve and test for 7. Fireplace Assembly gas leaks using a soapy water solution or digital gas sensor. DO NOT use an open flame to check for leaks.
  • Page 15 139919 GI 545 DV and DV MV 5/19 Regulator Control Knob Pilot Adjustment Screw Figure 7.2. Valve pressure test points and pilot adjustment. REQUIRED INLET GAS PRESSURES (inches water column) NATURAL GAS 5.0 WC 7.0 WC PROPANE 11.0 WC 14.0 WC...
  • Page 16: Fuel Conversion

    139919_GI 545 DV and DV MV 5/19 7.3 Fuel Conversion 7.3.1 Fuel Conversion Procedure NOTE: COMPLETE THE FUEL CONVERSION 1. Turn off the gas supply and disconnect electrical power PROCEDURE BEFORE INSTALLING SURROUND PLATES to the appliance. OR PLACING THE INSERT WITHIN THE FIREPLACE . 2.
  • Page 17 139919 GI 545 DV and DV MV 5/19 Air Shutter Air Shutter Lock Nut Handle Piezo Valve Control Regulator Ignitor Knob Figure 7.3. Fuel Conversion Components. Burner Control Burner Assembly Injector Pilot Assembly Shutter Hood Figure 7.4. Burner and injector removal.
  • Page 18: Optional Controls

    139919_GI 545 DV and DV MV 5/19 7.4 Optional Controls Installation Thermostatic Operation 7.4.1 Remote Control Kit 158103 Follow the accessory manufacturerer’s operation Contents: instructions. • Remote Receiver / battery box • Remote Transmitter 1. Set the fireplace burner mode switch to the STAT •...
  • Page 19: Firebox Panels

    139919 GI 545 DV and DV MV 5/19 7.5 Optional Firebox Panels Flat Retainer 158113 Black Reflective Glass 158114 Traditional Red Brick • Rear Panel - 226403 • Rear Panel - 226381 • Left Side Panel - 226404 • Right Side Panel - 226382 •...
  • Page 20: Traditional Log Set

    Fig. 7.11. Figure 7.14. Engage the holes in the underside of Left Burner Log #3 with the matching pins on the burner plate GI 545 DV MV Traditional Log Set 158099 shown in fig. 7.13. #1 Left Rear Log 226418...
  • Page 21 139919 GI 545 DV and DV MV 5/19 PILOT PORTS Log 6 PINS Figure 7.16. Engage holes in the underside of Right Burner Log #5 with the matching pins on the burner skirt and burner plate shown in fig. 7.15.
  • Page 22: Beach Fire Log Set

    Figure 7.24. Engage Right Cross Log #3 with the burner pin indicated in fig. 7.23 as well as the matching notch in Log #2. Log 5 Figure 7.21. SEAT GI 545 DV MV Beach Fire Log Set 158100 #1 Rear Log 226487 #2 Right Burner Log...
  • Page 23 139919 GI 545 DV and DV MV 5/19 Figure 7.27. Engage matching notches in the underside of the Left Cross Log #6 with the corresponding notches on Logs #1 and #4. Figure 7.31. Place Right Burner Log Rock #4 underneath right side of log two, in front of the burner’s right most...
  • Page 24: Backer Plate Installation

    139919_GI 545 DV and DV MV 5/19 7.8 Backer Plate Installation Both the Standard and Trimable Backer Plates IMPORTANT: incorporate four hanger hooks (A) that engage with the outer slots (B) through the back of the firebox DO NOT PLACE THE INSERT IN THE FINAL brackets.
  • Page 25: Decorative Front Overlay

    139919 GI 545 DV and DV MV 5/19 7.9 Surround Overlay Assembly Both the Cast Iron and the Steel Surround Overlays are WARNING! See Fig. 7.36. shipped fully assembled, including the integrated Safety • A MINIMUM 1/2”(13 mm) AIR SPACE MUST Barrier Screen.
  • Page 26: Operation

    139919_GI 545 DV and DV MV 5/19 8.0 Operation 8.1 Initial System Check and WARNING: General Operation READ AND UNDERSTAND ALL OPERATING INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS APPLIANCE. DO NOT ALLOW ANYONE TO 1. Initial System Purge: OPERATE THIS APPLIANCE WHO HAS NOT READ AND Open the gas supply line valve.
  • Page 27 139919 GI 545 DV and DV MV 5/19 Flame Picture / Air Shutter Adjustment OPEN Decrease air CLOSE Increase air WARNING: AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN. The volume of air supplied to the burner is regulated by the primary air shutter, located under the Figure 8.3.
  • Page 28: Blower Operation

    GI 545 DV MV PILOT LIMIT NOTE: This is important to prevent combustion gases The pilot will automatically extinguish after 7 days if escaping into the room.
  • Page 29: General And Annual Cleaning

    139919 GI 545 DV and DV MV 5/19 9.3 Glass Care Moisture condensation is a normal occurrence with gas appliances and particulate accumulation may appear on the inside surface to the glass. Use a dampened, soft cloth to clean the glass and polish with a dry, soft towel.
  • Page 30: Illustrated Part Breakdowns

    139919_GI 545 DV and DV MV 5/19 10.0 Illustrated Part List Figure 10.1 GI 545 DV and DV MV Exploded View.
  • Page 31 139919 GI 545 DV and DV MV 5/19 No. Part No. Description No. Part No. Description 226366 Spud Plate 129124 Gasket, Tadpole, .25 X 1.25, Self Adhesive 220042 Clip, U Type ( Tinnerman - Repairs only) 129670 Gasket, Pilot Assembly...
  • Page 32: Appendix

    139919_GI 545 DV and DV MV 5/19 11.0 Appendix 11.1 Approved Vent Manufacturers This appliance is approved for installation with listed 3-inch and 4-inch diameter flexible vent components supplied by the manufacturers listed below. Use parts of one manufacturer only - DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM.
  • Page 33: Warranty Statement

    139919 GI 545 DV and DV MV 5/19 11. 2 GI 545 DV / GI 545 DV MV Fireplace Insert Limited Warranty 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations.
  • Page 34 139919_GI 545 DV and DV MV 5/19...
  • Page 35: Lighting Instructions

    139919 GI 545 DV and DV MV 5/19 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
  • Page 36 Please record the serial number in the space below. You may also wish to attach your purchase receipt to this manual for future reference. MODEL: Jøtul GI 545 DV _____ Jøtul GI 545 DV MV _____...

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Gi 545 dv mv

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