Related Manuals for Kistler 8852A Series
Summary of Contents for Kistler 8852A Series
- Page 1 Instruction Manual ATEX/CSA Hazardous Area System: AE-Piezotron Sensor ® Types 8852A..., 5125C0x1x, 5125C0x2x, 8152Cxxxxxx1, 8152Cxxxxxx2 ä 8852A_002-668e-05.16...
- Page 2 Instruction Manual ATEX/CSA Hazardous Area System: AE-Piezotron Sensor ® Types 8852A..., 5125C0x1x, 5125C0x2x, 8152Cxxxxxx1, 8152Cxxxxxx2 ä 8852A_002-668e-05.16...
- Page 4 Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes to the content without obligation to notify any person or organization of such changes or improvements.
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Page 5: Table Of Contents
ATEX/CSA Hazardous Area System Content 1. Introduction ............................4 2. Important Information ........................6 2.1 For Your Safety........................6 2.2 Precautions ..........................7 2.3 Hazardous Area Certifications ....................7 2.4 Disposal of Electronic Equipment...................8 2.5 Electromagnetic Compatibility ....................9 2.6 Product Types ........................9 3. Product Description ........................11 3.1 Acoustic Emission (AE) as Measurands................11 3.2 Acoustic Emission (AE) as Measurands................11 3.3 AE-Piezotron... - Page 6 Content 8. Storage & Transit Considerations....................28 9. Warranty ............................29 10. CE Declaration of Conformity .....................30 11. CSA Control Drawings .........................36 11.1 Type 8852A... AE System ....................36 Total pages: 37 8852A_002-668e-05.16 Page 3...
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Page 7: Introduction
To the extent permitted by law Kistler accepts no liability if this instruction manual is not followed or products other than those listed under Accessories are used. - Page 8 Introduction If you require additional assistance beyond what can be loca- ted online or in this manual, please contact Kistler‘s extensive support organization or visit us online at www.kistler.com. 8852A_002-668e-05.16 Page 5...
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Page 9: Important Information
ATEX/CSA Hazardous Area System 2. Important Information It is essential for your to review the following information, which is intended to ensure your personal safety when working with acoustic emission sensors and contribute toward a long-fault-free service life. 2.1 For Your Safety The instruments are CE-compliant within the meaning of EU Directive 2004/108/EC and conform to the EMC standard EN 61326-1:2013;... -
Page 10: Precautions
Check all equipment packaging for transporation damage. Report any damage to the transporter and to Kistler. The equipment should be used only under the specified ope- rating conditions and must be protected against excessive dust and mechanical stress (shock, vibration, etc.). -
Page 11: Disposal Of Electronic Equipment
2.4 Disposal of Electronic Equipment Do not discard old electronic equipment in municipal trash. For disposal at end of life, please return this product to the nearest authorized electronic waste disposal service or contact your Kistler sales office for disposal instructions. 8852A_002-668e-05.16... -
Page 12: Electromagnetic Compatibility
Important Information 2.5 Electromagnetic Compatibility The Type 8852A… AE System meets the EMC regulations: EN 61326-1:2013. Connections in explosive environments and differences in ground potential when connecting the cable can produce sparking. With normal coaxial connections, as used with most piezoelectric sensors, the shield utilizes a signal return lead with connections over long distances. - Page 13 ATEX/CSA Hazardous Area System Type 8152Cxxx0001/2 ATEX AE-Sensor with polyurethane cable Type 8152Cxxxxxx1/2 ATEX AE-Sensor with steel braid conduit Type 5125C0XXX ATEX AE-Coupler Fig. 1: Type 8852A... AE ATEX System for Hazardous Areas 8852A_002-668e-05.16...
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Page 14: Product Description
(a … b), as well as macroscopic dimensions (c … d). 3.2 Acoustic Emission (AE) as Measurands A number of variants are included under the Kistler Type 8852A… Acoustic Emission System, based on a selection of sensitivities, filter characteristics and cable lengths accommodating the needs of various applications. -
Page 15: Ae-Piezotron Sensor Type 8152C
The Kistler AE-sensors have a very high sensitivity to surface (Rayleigh) and longitudinal waves over a wide frequency range. Type 8152C… covers the frequency range of 100 …... -
Page 16: Ae-Piezotron ® Sensor Type 5125C
Product Description 23.5 mm [0.9 in] CUSTOMER SUPPLIED LENGTH OF CABLE TO 20 m [65 ft] SENSOR CASE 25 mm [0.98 in] PIGTAIL END 16 mm [0.6 in] TRIAXIAL PFA CABLE Ø8.9 mm [0.35 in] DIAPHRAGM & COUPLING SURFACE INTERNAL HOUSING CONTAINING PIEZOELECTRIC MEASURING ELEMENT AND INTEGRAL IMPEDANCE CONVERTER AND INTEGRAL IMPEDANCE CONVERTER... - Page 17 ATEX/CSA Hazardous Area System System power for the AE coupler is supplied as 15 VDC nominal, at 26 mA maximum. Maximum voltage supplied to the coupler in intrinsically safe applications may not exceed 26 VDC. 133 mm [5.2 in] TYPE 8152C SENSOR TERMINATION 0 = 12 mm [0.47 in] CABLE GLAND 105 mm [4.1 in] 1 - CONDUIT ADAPTOR...
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Page 18: Hazardous Area Installation
Hazardous Area Installation 4. Hazardous Area Installation Installation of Type 5125C0XXX in a hazardous area location must be in accordance with the requirements of DIN EN 60079-14 and IEC 60079-14. Installation in Zone 0 requires that the user supply Intrinsic Safety Barrier Devices between the Type 5125C0XXX acoustic emission coupler, which is located within the Hazard area and the control system, located in the "Safe"... -
Page 19: Suitable Safety Barriers For Zone 0 Installations
ATEX/CSA Hazardous Area System Fig. 4: Type 5125C... System Block Diagram for Zone 0 4.1 Suitable Safety Barriers for Zone 0 Installations Power Supply, J7-1 w/rt 2: See Table 2 for Entity Parameters Galvanic: Turck IM72-11-Ex/L Zener: Turck MTL7722+ RMS 0-10V DC Analog, J11-1 w/rt 2: See Table 3 for Entity Parameters Galvanic: Turck IM31-11-Ex-U Zener: Turck MTL7722+... -
Page 20: Suitable Safety Barriers For Zone 2 Installations
Hazardous Area Installation Fig. 5: Type 5125C... System Block Diagram for Zone 2 4.2 Suitable Safety Barriers for Zone 2 Installations Power Supply, J7-1 w/rt 2: See Table 2 for Entity Parameters Zener: Turck MTL 7722+ Kistler Type 5252A2 8852A_002-668e-05.16 Page 17... -
Page 21: Parameter Values For Coupler Connections
ATEX/CSA Hazardous Area System 4.3 Parameter Values for Coupler Connections Max. Max. Variant Type Ui (V) Ci (pF) li (mA) Li (mH) Pi (W) Ccable Lcable (nF) (mH) 5125C01XX 0.81 98.4 1.14 5125C02XX 0.81 98.4 1.14 5125C03XX 0.81 98.4 1.14 5125C04XX 0.81 98.4... - Page 22 Hazardous Area Installation Max. Max. Variant Type Ui (V) Ci (pF) li (mA) Li (mH) Pi (W) Ccable Lcable (nF) (mH) 5125C01XX 0.005 98.4 1.14 5125C02XX 0.005 98.4 1.14 5125C03XX 0.005 98.4 1.14 5125C04XX 0.005 98.4 1.14 5125C05XX 0.005 98.4 1.14 5125C06XX 0.005...
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Page 23: Wiring Details
ATEX/CSA Hazardous Area System 4.4 Wiring Details Fig. 6: Layout of terminals on PCB Assembly 4.5 Special Conditions for Safe Use The apparatus enclosure may contain light metals. The appa- ratus must be installed in such a manner as to minimize the risk of impact or friction with other metal surfaces. -
Page 24: Mounting, Installation & Operation
Mounting, Installation & Operation Installation in NEC-or CSA- defined Class 1, Zone 2 areas must be done using cabling recognized as NEC type PLTC, or CEC Type TC, within cable trays as defined in NEC Article 725 or CEC Appendix B, Paragraph 18-152, respectively. NEC Type ITC may also be used, when housed in a cable tray. -
Page 25: Operation
ATEX/CSA Hazardous Area System Pin-outs of the 2-pole terminal ST2: Designation Description White lead AE signal (input) J4-1 Inner screen (parallel Signal ground J4-2 lead) 5.2.1 Operation The Type 5125C… coupler is to be wired according to accep- table practices for Intrinsically Safe instruments, as defined in Section 4 of this document, which cites applicable parts of DIN EN 60079-14, IEC EN 60079-14, NEC Article 725 or CEC Appendix B, Paragraph 18-152. -
Page 26: Filters
Mounting, Installation & Operation Choke (4 places) Fig. 7: Type 5125C0XXX with cover removed 5.2.2 Filters Type 5125C… has two series-connected, second-order filters (40 dB/decade). For the Type 5125C... coupler, the high-pass filter is 50 kHz and the low-pass filter is 1,000 kHz. A band- pass filter is produced by the series connection of a high and low-pass filter. -
Page 27: Rms (Root Mean Square) Converter
ATEX/CSA Hazardous Area System 5.2.3 RMS (Root Mean Square) Converter The time constant τ for the RMS converter can also be varied by selection of the RMS module, which includes a first order low-pass filter. The integration time constant τ determines the time over which the root mean square value is created. - Page 28 Mounting, Installation & Operation Input signal from AE-Piezotron sensor Type 8152C... AE Out (Filter) Signal after the filters with example of bandpass 50 kHz ... 1 MHz AE Out (RMS) Signal after the RMS converter with example of τ = 1,2 mS Alarm Level + Alarm Switch Connection with pull-up resistor...
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Page 29: Application Example
ATEX/CSA Hazardous Area System 6. Application Example The AE sensor is particularly suitable for measuring acoustic emissions above 50 kHz in the surface of machine struc- tures. These sound emissions (AE) occur, for example, during plastic deformation of materials, crack formation and propagation, fracture or friction. -
Page 30: Calibration & Maintenance
Calibration & Maintenance 7. Calibration & Maintenance 7.1 General The AE system cannot be repaired in the field. The sensor and the coupler must be returned to the factory for service or re-calibration. 7.2 Care & Cleaning In general, dust or foreign material should be cleaned from the enclosure using a soft brush or a clean, dry dust cloth. -
Page 31: Storage & Transit Considerations
ATEX/CSA Hazardous Area System 8. Storage & Transit Considerations If the instrument is to be stored or transported for an extended period of time, please follow these safety precautions: ƒ The temperature should be maintained between –20 °C and 60 °C [–4 °F and 140 °F]. ƒ... -
Page 32: Warranty
Warranty 9. Warranty Please reference the Kistler Instrument Standard Product Warranty under Terms and Conditions for Sales and Service. 8852A_002-668e-05.16 Page 29... -
Page 33: Ce Declaration Of Conformity
Rockland Business Park, Staden Lane, Buxton Derbyshire SK179R7 On behalf of Kistler Instrument Corporation, I declare that, on the date the equipment accompanied by this Declaration is placed on the market the equipment is in Conformity with the Union harmonization legislation as noted above. - Page 34 Type Examination Certificate Baseefa12ATEX0217X and Issue 2 was issued by, Baseefa, Rockland Business Park, Staden Lane, Buxton Derbyshire SK179R7 On behalf of Kistler Instrument Corporation I declare that, on the date the equipment accompanied by this Declaration is placed on the market the equipment is in conformity with the relevent Union harmonization legislation as noted above.
- Page 35 EC Type Examination Certificate Baseefa12ATEX0136X-Issue 3 was issued by 1180, Baseefa, Rockland Business Park, Staden Lane, Buxton Derbyshire SK179R7 On behalf of Kistler Instrument Corporation, I declare that, on the date the equipment accompanied by this Declaration is placed on the market the equipment conforms with all technical and regulatory requirements of the above listed Directives.
- Page 36 Declaration of Conformity KONFORMITÄTSERKLÄRUNG / DÉCLARATION DE CONFORMITÉ Manufacturer Kistler Instrument Corporation Hersteller / Fabricant Amherst, New York 14228 USA declares that the product erklärt, daß das Produkt / déclares que le produit Name / Name / Nom Acoustic Emission (AE) Coupler, Zone 2...
- Page 37 Amherst, New York 14228 USA declares that the product erklärt, daß das Produkt / déclares que le produit Name / Name / Nom Kistler Acoustic Emission (AE) System, Zone 0 Type / Typ / Type 8852AXXXXXX0X Module / Module / Module...
- Page 38 Baseefa, Rockland Business Park, Staden Lane, Buxton Derbyshire SK179R7 On behalf of Kistler Instrument Corporation I declare that, on the date the equipment accompanied by this Declaration is placed on the market the equipment is in conformity with the relevant Union harmonization legislation as noted above.
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Page 39: Csa Control Drawings
ATEX/CSA Hazardous Area System 11. CSA Control Drawings 11.1 Type 8852A... AE System The Control Drawing for North American installations of the Coupler and Sensor can be found in Kistler drawing 901-0003 below. 8852A_002-668e-05.16... - Page 40 CSA Control Drawings 8852A_002-668e-05.16 Page 37...
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