Regular Maintenance - BorMann PRO BWR2511 Manual

EN

7. Regular Maintenance

Only qualified and trained personnel are allowed to do service on this truck.
Before servicing the truck, remove the load and lower the forks to the lowest position.
Completely immobilize pallet truck before working on components that might pinch fingers or hands if movement were allowed.
Use approved and from your dealer released original spare parts.
Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
It is allowed to adjust the pressure valve only from trained service technicians.
Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a
recycling company.
All bushings and bearings have been lubricated at the factory. To increase their life, regular maintenance is recommended. Using the appropriate grease for the
application and lubricate each grease fitting every 6 months.
Harsh environments may require more frequent maintenance.
If you need to change the wheels, please follow the instructions above. The wheels must be round and they should have no abnormal abrasion.
A.Maintenance
DAILY
Follow chapter 5.
MONTHLY
Check hydraulic oil level (more frequently for high use applications).
All bearings and shafts are provided with long-life grease at the factory. Long-life grease should be applied to the lubrication points at monthly intervals or after
each time the truck is cleaned. Clean off dirt and debris
EVERY SIX MONTHS
Change oil (more frequently if color has substantially darkened or feels gritty). The required hydraulic fluid type is ISO VG32, its viscosity should be 30cSt at
40°C, total volume is about 0.3 l.
NOTE: If hydraulic oil is milky white in color, water is in the hydraulic system. Change the hydraulic oil immediately.
WARNING: Before starting operating the truck, ensure that all markings and decals are on the right place and not damaged (acc. to fig. 3). If necessary replace
the decals.
B. Deaeration of the hydraulic system
Air may find its way into the pump during transportation, tilting or usage on uneven ground. It can result in not elevating forks whilst pumping in the Raise
position. The air can be removed in the following way: Move the control handle to the Lower position, then move the tiller down several times. Thereafter
normal operation can be resumed.
C. Adding hydraulic oil to the pump reservoir
Ensure forks are in lowered position.
Lay pallet truck on either side. Position drain plug of hydraulic cylinder up.
Remove the screw plug.
Add hydraulic oil until level of oil is at bottom of hole.
Replace drain plug, upright the truck.
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