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Summary of Contents for Winterwarm Ver GB 506i
- Page 1 Instruction manual DXB Heater Ver GB 506i YOU MUST READ THIS DOCUMENT BEFORE COMMENCING INSTALLATION. INSTRUCT THE USER ONCE TAKEN INTO USE AND KEEP THIS DOCUMENT NEAR THE APPLIANCE Date: 03-09-2015 Version: GB 506i Heaters on Fuel: Diesel or kerosene...
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Page 2: Table Of Contents
Foreword This installation and user manual is intended mainly for the gas, oil and electrical fitter. It also provides instructions for the user and for the maintenance of the air heater. To use this air heater in a safe and effective way, it is strictly essential that this manual is used correctly. Contents: Page ABOUT THIS MANUAL... -
Page 3: About This Manual
1 About this manual In this manual you will find information on the DX Heater. One section of this is intended to enable the user of the DX Heater to operate the appliance in a sensible and safe way. Another section is intended to enable the fitter or service technician to fit, set up and maintain the DX Heater, and to detect and resolve any malfunctions quickly and effectively. -
Page 4: Pre-Check
2.4 Pre-check. Before unpacking and installation, please check (i.e. on the data badges) if the heater corresponds to the order and if it is suitable for the local present provisions (Fuel type, electrical supply etc.) The installation must comply with all applicable local and national standards. The installation of the air heater must be in accordance with the relevant requirements of the Safety Regulations, Building Regulations and the IIE Regulations also incorporating the fuel safety (installation and use) regulations. -
Page 5: Water And Chemical Substances
• Do not connect the heater to an air duct, as this has a negative effect on the performance of the heater. • Due to the presence of CO2 and the noise levels produced, you must obtain permission from the safety and health service before taking a heater into use that is to be placed •... -
Page 6: Installation
The heater can be ordered for different gas types and fuel settings: • Natural gas, Propane, Butane and LPG • Paraffin/kerosene and Diesel 4 Installation Read the chapter on Safety instructions and precautions first and observe all warnings and precautions. Follow all instructions in this chapter explicitly. Only skilled installers or service technicians are permitted to install the heater. -
Page 7: Connecting The Fuel Supply
4.2 Connecting the Fuel supply The oil connection must comply with national and regional installation regulations. You can connect the oil heater to a single oil pipe (figure) or an oil pipe with return (figure). Fit return pipe E to the oil pump connection R (figure 12). Fit supply line D to oil pump connection S. -
Page 8: Electricity Supply
4.3 Electricity supply 4.3.1 230Vac supply The installation must comply with local and national requirements, (as well as IEE regulations). The unit heater is delivered completely internally wired. Where controls of any type are to be added (e.g. room thermostat), the relevant wiring diagrams must be followed. Never use a room thermostat to interrupt the electrical supply to the heater! The supply is 230Vac 50Hz with earth. -
Page 9: Interface Unit
4.3.5 Simple ON / OFF contact with NO thermostat relay in heater Not the standard configuration (see schematic P006 version E) The heater can be connected to a potential free ON/OFF contact. The thermostat wires need to free of EMC related issues. The heater will only react on the heat demand. -
Page 10: Checks Before Taken Into Operation
It is possible you may have the incorrect settings with the system still working! However if this is the case, you will ultimately damage the equipment. So every care should be taken to ensure the switches are set correctly! 4.5 Checks before taken into operation Perform the following checks before taking the heater into operation. -
Page 11: Heat Demand
5.2 Heat demand The heat demand can be generated by means of the room thermostat or manually by pushing the reset/service button on the heater. If there is heat demand, the following cycle will start: 1. Internal checks: The heater performs several checks before there happens anything. 2. -
Page 12: Description Heater Control Hc
5.6 Description heater control HC The heater control HC controls the unit and communicates with the room thermostat. Functions integrated in the heater control HC are: -Two wire communication with room thermostat -ionisation flame guard on burner -controlling the fuel valve -guarding the temperature of the heat exchanger -LED signals status of heater, heat demand: green, failure: red -Status of heater on 8 segment display on heater control HC... -
Page 13: Measuring And Adjusting Oil Pump Pressure
5.7 Measuring and adjusting oil pump pressure. Key to the letters in figure : Pressure setting : Manometer connection, 1/8"G pressure : Suction line 1/8"G : Manometer connection, 1/8"G vacuum : Return line 1/8"G : Filter : Atomiser line 1/8"G : Plug;... -
Page 14: Measuring Combustion Values
Measuring combustion values Sample point inside! To Annalyser Heater with probe percentage (approximate) Nominal CO2 percentage (airtime 20° C) Fuel type DXB 75 DXB 100 DXB 120 Paraffin / kerosene 8.5-9.5% 9-10% 9-10% Diesel 8.5-9.5% 9-10% 9-10% 1. Switch off the heater. 2. -
Page 15: Maintaining The Heater
6 Maintaining the heater It is recommended to have the heater checked and serviced by a service technician every year to guarantee reliable and safe operation. Heaters used in poultry sheds must be serviced more often and more extensively due to high levels of dust and dirt in these types of spaces. 6.1 General maintenance The heater must be free of electricity during servicing. -
Page 16: Cleaning The Burner Unit
6.3 Cleaning the burner unit DETAIL C DETAIL B SECTION A-A Heater burner units 1 swirl plate 2 ignition electrode 3 nozzle 4 Ignition electrode guard 5 Ignition cable 6 LDS Photocell Clean the burner unit as follows (see also figure ): 1. -
Page 17: Changing Fuel / Oils Type
6.4 Changing fuel / oils type The heater is suited for different types of fuel, paraffin, kerosene, diesel. The pump pressure has to be set up right and in some cases the nozzle has to be changed. To ensure the instructions below are carried out safely, it is recommended having these carried out exclusively by a service technician. -
Page 18: Spare Parts
6.5 Spare Parts Name Fuel Pump paraffin and diesel GD3452 GD3452 GD3452 Coupling motor/pump IP200723 IP200723 IP200723 Oil hose complete GD3454 GD3454 GD3454 Fan motor IP4805 IP4805 IP4805 Fan guard GD4300 GD4300 GD4300 Fan blade IK4220 IK4212 IK4222 Vane switch assembly GD3409 GD3409 GD3409... -
Page 19: Problem Solving
7 Problem solving 7.1 General When it turns out that the problem is not caused by the external circumstances (i.e. no electric supply power or no oil), please take the following instructions into account. Please remember the built in waiting times of the heater (do not react too soon!) and the code on the display on the electronic circuit board. - Page 20 Cause 1: Within 5 sec flame, then flames failure. The flame is not detected. Check the Photo cell. (resistances photo cell: no flame >2M , • flame ± 10k ) The heater has electrically a poor earth. • The print board is defective. •...
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Page 21: Wiring Diagrams
8 Wiring diagrams 8.1 Heater with relay in thermostat circuit. Instruction manual DXB heater page 21... -
Page 22: Heater With No Relay For Thermostat
8.2 Heater with no relay for thermostat Instruction manual DXB heater page 22... -
Page 23: Specifications
9 Specifications General DXB75-3 DXB100-3 DXB120-3 Nominal load Qn(Hi) is output. Pn 75 kW 100 kW 120 kW Air displacement 5000 m³/h 6000 m³/h 7000 m³/h Throw 40 m 45 m weight 45 Kg 45kg 45kg Dimensions (d x w x h) 655 x 1320 x 534 mm 655 x 1320 x 534 mm 655 x 1320 x 534 mm... -
Page 24: Declarations
10 Declarations Instruction manual DXB heater page 24...
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