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THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE
INSTALLATION.
INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR
REFERENCE.
INSTRUCTION MANUAL
PREMIX UNIT AIR HEATER
TYPE HR
Production from 2014
Instruction manual version GB 109g
Heaters for GB
date: 01-02-2018
heaters for natural gas G20 and Propane
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Table of Contents
Related Manuals for Winterwarm HR10
Summary of Contents for Winterwarm HR10
- Page 1 INSTRUCTION MANUAL PREMIX UNIT AIR HEATER TYPE HR Production from 2014 THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE INSTALLATION. INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR REFERENCE. Instruction manual version GB 109g Heaters for GB date: 01-02-2018 heaters for natural gas G20 and Propane...
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Page 2: Table Of Contents
Introduction: This installation and user manual is produced specifically for the gas, electrical and mechanical installer , it also gives instructions how to use and maintain the heater. 2 Content: Page INTRODUCTION: CONTENT: GENERAL UARANTEE APPLICATION RESTRICTIONS CHECK ROTECTION DEGREE TECHNICAL DETAILS: INSTALLATION OSITIONING... -
Page 3: General
The heater should not be installed in areas containing any corrosive or explosive vapours , in high moisture or dust concentrations, at negative pressures or temperatures higher than 30° C ; please consult Winterwarm or your supplier. The guarantee is then invalidated.. Page 3/31... -
Page 4: Protection Degree
, please contact the manufacturer. 4.2 Protection degree The heater has a protection degree of IP20, this means for use in a dry and not very dusty environment. This is also the case for the Winterwarm room-thermostat. 5 Technical details: Type HR Maximum nominal heat input (H.I.) - Page 5 HR80, 100, 120 The HR80 & 100 & 120 heaters are respectively 2 x HR40, 50 & 60 heaters been placed on top of each other in cascade in one casing with 1 gas connection, 1 combined air inlet, 1 combined flue outlet, 1 electrical connection, 1 thermostat connection and 1 condensate drain.
- Page 6 Type 10 & 20 Gas 1/2" Gas 3/4" ext. Type 30 & 40 4x M10 Type 50 & 60 Gas 3/4" ext. 4X M10 1065 Type 80, 100 & 120 Gas 1" int. IN Ø130 OUT Ø130 1115 Ø40 Page 6/31 Instructions condensing Air heaters type HR...
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Page 7: Installation
The types 50 and 60 have on the top and bottom 4 M10 sockets. (see drawings) • Use preferably the Winterwarm suspension kits. • Make sure that after fitting, there is no mechanical tension on any connecting gas or electric •... - Page 8 Available suspensions: Standard bracket for type HR10 to 40 Design bracket type HR10 and 20 Horizontal horizontal XR10-30 XR40-60 HR10-20 HR30-40 Suspension adapter for type HR10 and 20 M10 threaded bar Page 8/31 Instructions condensing Air heaters type HR...
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Page 9: Gas Connection
Wall console set HR30 up to 120 Art. Nr. : GA8580 HR30 - 120 HR30 - 120 Horizontal Horizontal HR30 - 60 15° 30° 45° 15° & 30° HR30 - 60 45° 6.2 Gas connection The gas supply line has to meet the national valid requirements and possibly the local requirements of the building inspector, police or fire brigade. - Page 10 The Multi Therm Comfort; modulating digital clock thermostat with optimiser. It can control 1 to 8 air heaters HR10 up to HR60 or 1 to 4 air heaters HR80 up to 120. The Multi Therm Standard; modulating digital thermostat. It can control 1 to 8 air heaters HR10 up to HR60 or 1 to 4 air heaters HR80 up to 120.
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Page 11: Air Intake / Combustion Products Discharge
Only the flue terminals that are provided with the heater may be used. These terminals are certified together with the heater. The following terminals are allowed: HR10-60 - Concentric roof terminal type M&G Skyline 80-80 article: IA8214 • for h>0,5m above roof IA8217 - Concentric wall terminal type M&G HR80-80... - Page 12 (local regulations). Take also distance into account with air intake openings to the building. (national or local regulations) The following flue terminals are allowed: HR10 up to 60 HR10 up to 60 vertical discharge: art.: IA8214 horizontal discharge art.: IA8216 roof distance >0,5m: IA8217...
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Page 13: Condensate Discharge
When the condensate discharge system is placed the siphon has to be filled with water. This is important because otherwise the flue gases can flow into the room where the heater is placed. HR10 up to 120 Horizontal Max. amount condensate rate:... -
Page 14: Functioning Of The Unit
Should the temperature increase to an unacceptable level, the heater stops (on the display you see intermittent A2). Only after a manual reset the heater can start again. Manual reset can be done on the electronic circuit board or with the special Winterwarm Room thermostat Page 14/31... -
Page 15: Flue Transport Supervision
7.5.2 T max. Flue gas outlet For the application of plastic flue material on the HR heaters the maximum flue gas temperature is monitored (Tflue < 120 ° C). A temperature sensor in the flue outlet the heater monitors the temperature of the flue. -
Page 16: Putting Into Operation And Adjustment
Lay-out print board Fuse 5AT Argus vision 1 2 3 4 5 6 7 8 J2 Main power connection 230V J4 Connection for gas valve and system fan J6 Connection for room thermostat, appliance recognition and the status LED’s green and red J7 Earth burner J8 Not used J9 Premix- fan... -
Page 17: Start By Using The Service-Button
8.2 Start by using the service-button Press the service-button once for 10 seconds, and the unit will commence the ignition-cycle; (30 sec pre-purge, ignition, 15 sec flame stabilise, modulating operation) The burner will then start on minimum load Display print L/b . -
Page 18: Adjusting The Gas-Control
9 Adjusting the gas-control In principle, it is not necessary to adjust the gas control after putting the unit into operation. In case it needs to be adjusted, (e.g. after fitting a new one), this must be done only by P in P offset a qualified person. - Page 19 To simplify the investigation of the failing heater please check first: Check the fuses as well as the wires and plugs in the heater for possible loose contacts. • In a heat-demand situation, the green LED on the heater must light up. •...
- Page 20 Case 2: There is not enough gas pressure. • The mixture of gas/air is poor, adjust the gas valve • The gas valve does not open, check during ignition on 230V on the valve. • Check whether the ignition electrode sparks, replace cable, electrode •...
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Page 21: Maintenance / Spare Parts
Non modulating system fan System fan (M1) does not start or does not vary in speed; Check first the functioning of • this fan by connecting it to 230 Volt. Check with a multi-meter if the different lower tensions are secondary present on the transformer as well. The fuse could have failed. If the motor and transformer are OK, the cause of the problem must be in the heater control HC, as the heater control HC dictates the different voltages from the transformer to the fan-motor. -
Page 22: Examples Electrical Installation
12 Examples electrical installation Installer 12.1 Thermostat cable Thermostat (bus) In all cases the communication between the heater and the 22° C thermostat is based on a two wire, low-voltage connection. In the appliance the wire for the thermostat has to be connected to connection 4 and 5 (see also electrical wiring diagram). - Page 23 Diagram for more heaters on one thermostat Heater 1 Heater 2 Heater 3 Heater 8 Max. 8 Heaters Communication bus: 2 wires; low voltage 22° C Heater 1 Heater 2 Heater 3 in heaters: micro switch on printboard. Important: 22°C Whem more heaters on one thermostat, each next Heater 1 heater must have its own number (2 til 8).
- Page 24 Installation diagram one room thermostat for more HR80, 100 & 120 HR80, 100 of 120 HR80, 100 of 120 Module 2 Module 1 Heater 4 Heater 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 L N L N 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8...
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Page 25: Electrical Diagram
13 Electrical diagram HR10 - 60 Page 25/31 Instructions condensing Air heaters type HR... - Page 26 HR80-120 Installer Thermos tat (bus) 22° C gas valve 2 Ventilator 1 brown blue M1.1 13 14 green/yellow Burner ventilator Air temperature sensor on the heater green/yellow 20K@25°C 20K@25°C grey rookgas sensor Control unit 1 20K@25°C 2 x 5AT white 166HC M1.2 yellow...
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Page 27: Exploded Views And Spare Parts
14 Exploded views and spare parts 14.1 Spare parts HR10 HR20 HR30 HR40 HR50 HR60 Burner natural gas GA3206 GA3207 GA3208 GA3208 GA3210 GA3212 Burner propane GA3242 GA3244 GA3246 GA3248 GA3250 GA3252 Ignition / ionisation set GA3460 GA.3460 GA3460 GA3460 GA3460 GA3460... -
Page 28: Exploded View Hr10-20
14.2 Exploded view HR10-20 Page 28/31 Instructions condensing Air heaters type HR... -
Page 29: Exploded View Hr30-60
14.3 Exploded view HR30-60 Page 29/31 Instructions condensing Air heaters type HR... -
Page 30: Exploded View Hr80-120
14.4 Exploded view HR80-120 Page 30/31 Instructions condensing Air heaters type HR... -
Page 31: Ce Certificate & Declaration
CE Certificate & Declaration Page 31/31 Instructions condensing Air heaters type HR...
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