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Summary of Contents for Winterwarm HR Series
- Page 1 INSTALLATION MANUAL AIR HEATER TYPE HR HR - en - v2.0 - 12 / 2019...
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Page 2: Table Of Contents
Content 1 Introduction 7 Commissioning the air heater 1.1 Symbols used in this manual 7.1 Adjusting the settings 1.2 Warranty 7.2 Commissioning the air heater 2 Safety instructions 8 Combustion settings 2.1 Installation 8.1 Adjusting the burner settings 2.2 Use 8.2 Converting to another gas type 2.3 Maintenance &... -
Page 3: Introduction
1 Introduction This manual is intended for the gas, electrical and CAUTION! Indicates a potentially dangerous situation mechanical installer. that could lead to injury or product damage. This document gives instructions on how to use and NOTICE Indicates important information that is not maintain the air heater. -
Page 4: Use
2.2 Use 2.3.1 Protection from water (IP class) CAUTION! Make sure the area around the air heater is WARNING! Never use water when cleaning electrical dry when performing maintenance on the air heater. parts. CAUTION! Always close the doors and inspection hatches This air heater is not waterproof and has an IP00B of the air heater, except when adjusting and checking the classification. -
Page 5: Gas Types
Technical specification Unit Type HR-4.1 (ERP2018) HR10 HR20 HR30 HR40 HR50 HR60 HR80 HR100 HR120 Emission efficiency (η , flow) 97.6 96.4 94.6 95.0 94.8 94.6 95.5 95.6 95.5 Seasonal space heating 90.4 90.1 88.7 89.9 89.2 89.4 88.8 89.0 89.1 efficiency NOx emission (GCV) -
Page 6: Dimensions
3.3 Dimensions The dimensions of this air heater can be found in figures 1 through 4. Type 10 & 20 Gas 1/2" IN O80 OUT O80 Figure 1 - Dimensions of the HR10 and 20 Gas 3/4" ext. Type 30 & 40 4x M10 INO80 OUTO80... -
Page 7: Installation
Type 80, 100 & 120 Gas 1" int. IN Ø130 OUT Ø130 1115 Ø40 Figure 4 - Dimensions of the HR80, 100 and 120 4 Installation 4.1 Preparation 4.2 Positioning the air heater Before installation, please use the data badge to check: Keep the following requirements in mind when choosing a location to install your air heater: •... -
Page 8: Gas Type & Connection
4.2.1 Orientation The air heater is equipped with threaded sockets to suspend the unit (see §3.3). • When the heater is not installed horizontally, re- adjust the CO setting from the gas valve. • Use the suspension kit that is compatible with your air heater. -
Page 9: Room Thermostat
The heater can only be controlled with one of the following NOTICE A cable that is not shielded and twisted may Winterwarm modulating room thermostats: result in a disturbed communication in an EMC-unfriendly environment. •... - Page 10 ...8 22°C Figure 9 - Modulating thermostat connection 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 22°C 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Figure 12 - Connection of multiple air heaters to a Figure 10 - Positions of the S1 and J14 switches modulating room thermostat...
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Page 11: Flue Systems
5 Flue systems To ensure safe and proper use, this air heater must be connected to a flue system. This flue system must be installed according to this manual as well as national and local regulations. A flue system consists of a flue terminal, piping and an optional condensate discharge system. -
Page 12: Flue Length (Max.)
max.300 O200 Figure 17 - Horizontal flue terminal HR80 - HR120 5.1.1 Flue material O130 Only use CE marked flue material from the manufacturers Muelink & Grol (M&G) and Burgerhout. Use type Alu-fix with a minimum temperature class of T120 P1. Use flue pipes with the same diameter as the flue spigots on the heater. -
Page 13: Installation Of The Flue Terminal
The following table describes the maximum amount of condensate that can form per hour for each model: Model Max. condensate rate (L/h) HR10 - HR20 HR30 - HR40 HR50 - HR60 HR80 HR100 - HR120 5.4 Installation of the fl ue terminal There are fl ue terminals available for installation through a roof or through a wall. - Page 14 5.4.2.2 Installation 1. Create a hole through the wall. CAUTION! Make sure no debris or dust gets into the air heater. 2. Carefully insert the flue terminal from the outside. CAUTION! Do not rotate the cap. 3. Put the flue terminal in a horizontal position. Use a level.
- Page 15 Requirements for horizontal and non-vertical piping: • Maximum distance between brackets of 1 m. • On tensile joints; maximum distance between brackets of 2 m. Follow the manufacturer’s instructions. • Spread the brackets evenly along the piping. Requirements for vertical piping: Figure 19 - The elements of a flue system 5.4.3.3 Seals •...
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Page 16: Operating The Air Heater
6 Operating the air heater 6.1 Burner cycle The system fan is activated when the temperature- difference between the sensor on the heater (the delta-T The air heater’s display shows the current status of the NTC sensor) and the sensor in the thermostat is bigger burner cycle (figure 20). -
Page 17: Flue Passage Check
6.5.2 Flue system NOTICE A manual reset can be done on the electronic circuit board or remotely with the special Room A flue sensor (NTC) is located in the flue system of the air thermostat. heater. This sensor monitors the flue temperature. 6.6 Flue passage check If the flue system becomes too hot, this sensor will cause the heating process to stop. - Page 18 7.2.2 First use - display To commission the air heater via the display’s manual test mode, do the following: NOTICE The display’s manual test mode will only work for maximum 10 minutes. 1. Press and hold the Return and (–) button for a few seconds (figure 21).
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Page 19: Combustion Settings
8 Combustion settings In principle, it is not necessary to adjust the control shortly NOTICE If the air heater does not ignite while sparking, after commissioning the air heater. When the control does close the air-openings of the gas-air mixer during ignition. have to be adjusted after a period of use or after installing Use your forefinger. -
Page 20: Volatile Lock Outs
9.1 Volatile lock outs 9.2 Temporary errors The table below describes the volatile lock outs that can The table below describes the temporary errors that can occur. These can only be reset by hand. occur. These will disappear automatically after the cause has been resolved. -
Page 21: Instructions
9.4 Instructions Case 5: Too many flame failures while burning. After identifying the problem, use the Case number to find • The gas supply is not constant. This results in a the possible cause in this paragraph. drop in gas supply pressure while burning and causes the flame to extinguish. -
Page 22: Further Troubleshooting
• Check if there is water in the hose. If so: • Check if the gas control settings are correct (see – Dry the hose. §3.2). A correct CO value is important for a proper ignition. Case 15: Flame detected after closing the gas valve. •... -
Page 23: Basic Maintenance
10.2 Basic maintenance 5. Disassemble the burner unit. 6. Adjust the ignition electrode: To perform basic maintenance on the air heater, do the a. The distance between the electrode and the following: burner should be (±) mm (figure 23). b. The distance between the two electrodes CAUTION! When cleaning parts of the air heater, use should be (±) mm (figure 24). -
Page 24: Electrical Wiring Diagram
11 Electrical wiring diagram A complete electrical wiring diagram is shown in figure 25. The connections that are most important to the installation process are shown in figure 26. Connection type Alarm output 230 V V (optional) 21 (0-10V) J9- 1 20 (GND) Modbus connection J9- 3... -
Page 25: Exploded View And Spare Parts
12 Exploded view and spare parts The parts of the air heater are shown in an exploded view in figure 27/28. The table below describes each part and shows the correct article number for a replacement part. Figure 27- Exploded view of the HR10 - HR60 Figure 28 - Exploded view of the HR80 - HR120 INSTRUCTION MANUAL AIR HEATER TYPE HR... - Page 26 Description HR10 HR20 HR30 HR40 HR50 HR60 HR80 HR100 HR120 Burner GA3206 GA3207 GA3208 GA3208 GA3210 GA3212 GA3208 GA3210 GA3212 natural gas Burner GA3224 GA3226 GA3228 GA3228 GA3230 GA3232 GA3228 GA3230 GA3232 propane Ignition / GA3460 GA3460 GA3460 GA3460 GA3460 GA3460 GA3460 GA3460...
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Page 27: Declaration Of Conformity
13 Declaration of conformity Winterwarm Heating Solutions B.V. Industrieweg 8 7102 DZ, Winterswijk The Netherlands Declares that air heater types: • HR10, HR20, HR30, HR40, HR50, HR60, HR80, HR100 and HR120 – CE PIN: 0063BO3156 Are in accordance with the essential requirements of the relevant EU directives, being: •...
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