Winterwarm TR Installation Manual
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Winterwarm TR Installation Manual

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INSTALLATION MANUAL
AIR HEATER
TYPE TR
TR - en - v2.0 - 12 / 2019

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Summary of Contents for Winterwarm TR

  • Page 1 INSTALLATION MANUAL AIR HEATER TYPE TR TR - en - v2.0 - 12 / 2019...

  • Page 2: Table Of Contents

    Content 1 Introduction 7 Commissioning the air heater 1.1 Symbols used in this manual 7.1 Adjusting the settings 1.2 Warranty 7.2 Commissioning the air heater 2 Safety instructions 8 Combustion settings 2.1 Installation 8.1 Adjusting the burner settings 2.2 Use 8.2 Converting to another gas type 2.3 Maintenance &...

  • Page 3: Introduction

    NOTICE Failing to follow the safety instructions in this manual can lead to damage to the air heater or the installation and void the warranty. INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 4: Safety Instructions

    2 Safety instructions 2.2 Use Always follow the safety instructions in this chapter when installing, using or performing maintenance on this air heater: CAUTION! Make sure the area around the air heater is dry when performing maintenance on the air heater. 2.1 Installation CAUTION! Always close the doors and inspection hatches...

  • Page 5: Technical Specifications

    NOx emission (GCV) mg/kWh NOx class Flue gas amount (max.) kg/h Thermostat communication bus Argus link system (low voltage) Pressure switch point Chimney flue pressure Sound level Min. suspension height (vertical throw) Flue/air length (max.) Weight INSTRUCTION MANUAL AIR HEATER TYPE TR...
  • Page 6 Technical specification Unit Type TR-4.5 (ERP2018) TR50 TR60 TR80 TR100 TR125 TR150 Net nominal heat input (max.) 51.0 65.5 81.0 105.0 132.0 152.0 Net nominal heat input (min.) 40.0 46.0 56.0 73.5 95.0 110.0 Heat output (max.) 47.2 60.8 74.8 98.3...

  • Page 7: Gas Types

    16.1 Burner injectors n x Ømm 10x 1.9 5x 3.2 6x 3.7 8x 3.7 9x 3.7 11x 3.7 1x 3.5 1x 3.5 Burner pressure high mbar 15.0 11.8 Burner pressure low mbar High (indication) INSTRUCTION MANUAL AIR HEATER TYPE TR...
  • Page 8 3.2.2 Propane Specification Unit Propane G31 (P) Nominal supply pressure mbar 30-50 Supply pressure (min. - max.) mbar 25-50 Gas category P B/P BE: I NL: II FR: II DE: II PL: II ELwLs Class B23, C13, C33 Specification Unit TR10 TR15 TR20...

  • Page 9: Dimensions

    TR10 TR15 TR20 TR24 TR28 TR40 1110 1110 1110 1040 1040 1130 Ø80 Ø80 Ø80 Ø80 Ø80 Ø100 Ø80 Ø80 Ø80 Ø80 Ø80 Ø100 1/2" 1/2" 1/2" 1/2" 1/2" 3/4" Suspension screw type Weight INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 10: Installation

    Dimension (axial version) Unit TR50 TR60 TR80 TR100 TR125 TR150 1130 1735 1735 1735 1735 1735 1130 1335 1335 1335 1335 1335 1050 1050 1050 1050 1050 1103 Ø100 Ø130 Ø130 Ø130 Ø130 Ø130 Ø100 Ø130 Ø130 Ø130 Ø130 Ø130 3/4"...

  • Page 11: Gas Type & Connection

    The heater can be converted to another gas type. Contact your supplier for more information. The working and standing supply pressure must be a minimum of 17 mbar, and a maximum of 50 mbar, INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 12: Electrical Connection

    Place a gas filter in the supply line when needed. The heater can only be controlled with one of the following Winterwarm modulating room thermostats: CAUTION! When using pressures above 60 mbar to test the supply lines, always close the manual isolation valve of •...
  • Page 13 Set the J14 switch of the second air heater to 2, etc. 1 2 3 4 5 6 7 8 Figure 9 - Positions of the S1 and J14 switches Figure 10 - Location of the S1 and J14 switches INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 14: Flue Systems

    4.5.4 ON/OFF thermostat installation To connect the air heater to an ON/OFF room thermostat, do the following: 1 2 3 4 5 6 7 8 • Connect the two thermostat wires to terminal 6 and 7 (see figure 13 or the electrical wiring diagram in §11).

  • Page 15: Flue Length (Max.)

    2 meters. • Using a 45° bend decreases the maximum length of the connection by 1 meter. Figure 14 - Vertical flue terminal TR For further information regarding the flue system, please Model(s) Horizontal discharge contact your supplier.

  • Page 16: Installation Of The Flue Terminal

    5.3.3 Flue pipe length NOTICE Do not combine components or materials from different manufacturers. When the flue pipe is long and runs through a cold space, condensate can form. If the straight length of the flue pipe is longer than 4 meters, the condensate will not evaporate 5.4.1 Installation - Roof terminal and accumulate in the heater.
  • Page 17 A maximum soap concentration of 1% is allowed. 10. Check if all steps have been carried out correctly. NOTICE Follow the instructions from the manufacturer if the connections need to be fixed. INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 18: Operating The Air Heater

    5.4.3.4 Installation Always place a bracket on or near a bend or elbow piece, except if the flue pipes before and after the elbow piece Take note of the following rules and requirements when are shorter than 0,25 m. In this case, fix the second installing a flue system: element after the elbow with a bracket.

  • Page 19: Delta-T-Regulation

    1. Make sure the gas supply pipe is clean, gas tight and free from air. CAUTION! Never carelessly turn the adjuster screws. 2. Switch on the electric supply with the maintenance switch. INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 20: Combustion Settings

    You are now able to observe the first start-up and become maximum 10 minutes. familiar with the functioning of the heater. 1. Press and hold the Return and (–) button for a NOTICE If the gas line is not purged correctly, the heater few seconds (figure 20).

  • Page 21: Converting To Another Gas Type

    1. Measure and set the high and low burner pressures at each individual gas control valve. 2. After the adjustment of the burner pressure, check the burner pressure on each gas control valve. INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 22: Troubleshooting

    7. Remove the gas injectors from the burner tube. 9. Apply the sealing paste from the conversion kit on the threads of the injectors. CAUTION! Avoid paste from getting into the injectors. 10. Insert the new gas injectors. 11. Reattach the burner tube to the burner unit. 12.

  • Page 23: Warnings

    There is not enough gas pressure. • The gas mixture is too poor: Case 11: Insufficient air passage through the heat Adjust the gas valve (see §8.1). exchanger. Pressure switch does not close. – INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 24: Further Troubleshooting

    • Check if the combustion fan is running. Case 16: Flame detected before opening the gas valve. • Check if the flue system is blocked or restricted. • Check the pressure switch and the connections. • Check if there really is a flame before ignition. If so: •...

  • Page 25: Maintenance Of The Burner Unit

    Do not twist the electrode out of shape. 6. Remove the flame inserts from the burner tube inlet opening of the heat exchanger. Clean the flame inserts or replace them when – they are deformed (figure 24). INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 26: Electrical Wiring Diagram

    11 Electrical wiring diagram A complete electrical wiring diagram is shown in figure 25/26. The connections that are most important to the installation process are shown in figure 27. Connection type Alarm output 230 V (optional) 21 (0-10V) J9- 1 20 (GND) Modbus connection J9- 3...
  • Page 27 J5- 3 J8- 1 LED RESET J8- 2 Figure 26 - Electrical wiring diagram TR100 - 150 230 Vac 230 Vac 22°C 22°C 13 14 13 14 Figure 27 - Main connections for installation INSTRUCTION MANUAL AIR HEATER TYPE TR...

  • Page 28: Exploded View And Spare Parts

    12 Exploded view and spare parts The parts of the air heater are shown in an exploded view in figure 28/29/30/31. The table below describes each part and shows the correct article number for a replacement part. Figure 28 - Exploded view of the TR10 - TR20 Figure 29 - Exploded view of the TR24 - TR50...
  • Page 29 Figure 30 - Exploded view of the TR60 - TR100 Figure 31 - Exploded view of the TR125 - TR150 INSTRUCTION MANUAL AIR HEATER TYPE TR...
  • Page 30 Pressure switch IB3901 IB3900 IB3911 IB3900 IB3901 IB3902 IB3902 Temperature sensor (heat GY3934 GY3934 GY3934 GY3934 GY3934 GY3934 GY3934 exchanger) Gasket set (TR) GA6712 GA6712 GA6712 GA6712 GA6712 GA6714 GA6714 Display board GY5902 GY5902 GY5902 GY5902 GY5902 GY5902 GY5902 Delta-T sensor...

  • Page 31: Declaration Of Conformity

    Goods should be installed and used in accordance with our instructions and with the applicable local and international rules. Installation should be done by an authorized, qualified and competent installer. Winterswijk, July 1 2019 Ir. M. Fiselier Manager Research and Development INSTRUCTION MANUAL AIR HEATER TYPE TR...

This manual is also suitable for:

Tr10Tr15Tr20Tr24Tr28Tr31 ... Show all

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