H&S 5134 Operator's Manual And Parts List

Top shot manure spreaders

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Operator's manual (40 pages)

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5134 Top Shot

Manure Spreaders

UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN

SERIOUS INJURY OR DEATH

OPERA

OPERA T T T T T OR'S MANU

OPERA

5134 Starting Serial #013001

H&S MANUFACTURING CO.,INC.

P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463

WARNING

OR'S MANU

OR'S MANU AL

AND

P P P P P AR

AR TS LIST

Manufactured By

MARSHFIELD, WISCONSIN 54449

READ AND UNDERSTAND THIS MANUAL

BEFORE OPERATING THIS EQUIPMENT

TS LIST

HSMFG1210

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Summary of Contents for H&S 5134

Page 1 OR’S MANU AL P P P P P AR AR TS LIST TS LIST TS LIST TS LIST TS LIST 5134 Starting Serial #013001 HSMFG1210 Manufactured By H&S MANUFACTURING CO.,INC. P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463 MARSHFIELD, WISCONSIN 54449...
Page 2: Table Of Contents
H&S 5134 Top Shot OPERATOR’S & PARTS MANUAL CONTENTS Warranty & Warranty Registration Card..........1-2 Dealer Pre-Delivery &...
Page 3: Warranty & Warranty Registration Card
WARRANTY H & S WARRANTY H & S Manufacturing Co., Inc. (“H & S”) warrants this product to be free from defect in material and workmanship. Except as noted below, this warranty term is twelve (12) months from the date of delivery of the product to the original purchaser by an authorized H &...
Page 4 IMPORTANT! Tear on dotted line, provide the information requested on the card. The H&S Warranty is valid “only” after this card is received and recorded at H&S Mfg. Co. Mail at once. No postage is required in the U.S.A. NO POSTAGE NECESSARY IF MAILED IN THE...
Page 5: Dealer Pre-Delivery & Delivery Checklist
H&S DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Top Shot has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
Page 6 Intentionally Left Blank...
Page 7 H&S DEALER PRE-DELIVERY CHECK LIST(CONT.) AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS (Dealer’s Name) Model Number Serial Number (Signature of Pre-Delivery Inspector) (Inspection Date) DEALER DELIVERY CHECK LIST This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this machine is delivered.
Page 8 Intentionally Left Blank...
Page 9: Be Alert Symbol
SAFETY INFORMATION ALERT! YOUR SAFETY IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
Page 10: Explanation Of Safety Signs
SAFETY INFORMATION RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this Operator’s Manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word- DANGER, WARNING, or CAUTION - is used with the safety-alert symbol.
Page 11: Danger - Warning Signs
SAFETY INFORMATION...
Page 12 SAFETY INFORMATION -10-...
Page 13: Warning - Owner Must Read And Understand
TRACTORS: This Operators Manual uses the term “Tractor” when identifying the the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
Page 14: Bolt Torque Chart
-12-...
Page 15: Set-Up & Assembly
SET-UP & ASSEMBLY WHEELS & TIRES The Top Shot may be shipped without the wheels/tires installed. 1. Attach the wheels with tires, using the lug nuts furnished and torque the mounting hardware to the appropriate torque listed in the Service Chapter. Check wheel bolts periodically thereafter. 2.
Page 16: Preparing For Operation
PREPARING FOR OPERATION PREPARING TOP SHOT Properly lubricate the Top Shot, check automatic oiler level, and fill if necessary before operating. Refer to Lubrication Section of this Operator’s Manual for locations. If theTop Shot is going to be operated in freezing temperatures, review and comply with recommendations in the Operation Chapter, under the Winter Operation section.
Page 17 PREPARING FOR OPERATION The Top Shot is equipped with a constant velocity telescoping PTO drive shaft. This constant velocity capability, results in a smooth, quiet running drive line, without power fluctuation. The Top Shot can only be properly hooked-up to a tractor which has PTO and hitch dimensions conforming to ASAE Standard S203.
Page 18: Transporting
TRANSPORTING TRANSPORT LIGHTING & REFLECTORS Transport lighting with a 7 pin plug is standard equipment on all Top Shot Models. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.
Page 19: Operation
OPERATION EMERGENCY SHUTDOWN In case a foreign object becomes lodged in the expeller or auger area, disengage the PTO. Stop the tractor engine, remove ignition key, and allow all mechanisms to stop before cleaning or working on the machine. If an object is lodged inside the tank, block-up the discharge gate and raise the conveyor auger before attempting to remove the object.
Page 20 OPERATION APPLICATION RATE The side discharge style Top Shot features a hydraulically operated discharge gate to control the material flow out of the tank and into the expeller. Several factors influence the rate of discharge and the spread pattern. These factors include: ground speed, type or consistency of discharge material, PTO RPM, and discharge gate opening.
Page 21 A single 5/16” x 2” grade 8 shear bolt with lock nut on the overrunning clutch of the PTO is used to provide overload protection on the 5134 Top Shot. Additional shear bolts are stored on the brackets of the gearbox reduction.
Page 22 OPERATION DRIVE CHAIN TOLERANCES Drive chains must be kept in adjustment within the following tolerances. Jackshaft Chain Spring Length - 9-3/4” to 10-1/4” Auger Chain Spring Length - 13-1/2” to 14” Expeller Drive Chain Deflection - 1/2”-3/4” AUGER & EXPELLER SPEED OPTIONS Top Shots are factory equipped with drive components selected to provide the best possible performance for processing basic material and manure types available.
Page 23 OPERATION CONTROLS & SAFETY EQUIPMENT Top Shots are provided with several features for operator safety and convenience. GUARDS & SHIELDS Whenever possible and without affecting the operation of the Top Shot, guards, shields and/or hinged shields have been used on this equipment to protect potentially hazardous areas.
Page 24 OPERATION HITCHJACK A jack is furnished with the Top Shot to support the machine when the tractor is disconnected and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to support a loaded Top Shot. When the jack is not being used to support the Top Shot, it should be relocated to the...
Page 25: Adjustments
ADJUSTMENTS DRIVE CHAIN IDLERS Expeller Drive Chain Idler The expeller drive chain is tensioned with an adjustable sprocket Idler. The chain is properly tensioned when the chain can be deflected 1/2” to 3/4" (13-19 mm) with hand pressure. NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
Page 26 ADJUSTMENTS FRONT & REAR AUGER SLIDES The front and rear auger slide assemblies are retained by adjustment plates with diagonal slots. To adjust, loosen retaining hardware and drive the plates downward with a hammer until the slide assembly is snug against the tank, then re-tighten the retaining hardware. Grease the slide assembly to ensure a leak free seal.
Page 27: Service
A single 5/16” x 2” grade 8 shear bolt with lock nut on the overrunning clutch of the PTO is used to provide overload protection on the 5134 Top Shot. Additional shear bolts are stored on the brackets of the gearbox reduction.
Page 28 SERVICE TIRES & WHEELS Check the tire pressure after every 50 hours of operation. Tires should be inflated to the appropriate pressure listed in the table. Tire Pressure 21.5L x 16.1 – 18 Ply 445/65R22.5 49x19x20 700/50x22.5 Wheel lug torque should be checked after every 50 hours of operation and tightened to the appropriate torque.
Page 29: Lubrication Guide
LUBRICATION Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the Top Shot. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. PTO ASSEMBLY Keep the male and female shafts of the PTO well lubricated and free sliding.
Page 30 LUBRICATION DRIVE CHAINS The drive chains are lubricated by a automatic chain oiler. Any time that the discharge door is raised, a specified amount of oil is sent to the brushes on each of the chains. The oiler is adjustable to set the amount that is being discharged.
Page 31 LUBRICATION GREASING There are numerous grease fittings on the Top Shot. Lubricated properly and often with a high-quality grease, will prolong the life of the spreader. Replace any missing or plugged grease fittings. Wipe dirt from the fittings before greasing to prevent the dirt from being forced into the bearing or pivot. Grease should come out around the shaft on sleeve type bearings.
Page 32 LUBRICATION Grease Fitting Locations - Grease Every 10 Hours (or Daily) Rear Expeller Bearing Expeller Pan Release Pivot Rear Auger Bearing Rear Auger Slide Plate (4 Zerks) Wheel Pivot (Each Side) Axle Hubs PTO Shaft - As required by Manufacturer -30-...
Page 33: Optional Features & Accessories
OPTIONAL FEATURES & ACCESSORIES NOTE: The optional features & accessories listed in this chapter, are shipped with separate instruction for installation, as applicable. AUGER SPEED OPTIONS Several different drive sprockets are available to change auger speeds to various spreading needs. Sprockets are available as service parts.
Page 34: Troubleshooting Guide
TROUBLESHOOTING NOTE:This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition. PROBLEM CAUSE REMEDY 1.) Material NOT Discharge gate is NOT Open gate.
Page 35: Decal Location & Identification
DECAL PLACEMENT Your H&S Top Shot was manufactured with operator safety in mind. Located on the Top Shot are various decals to aid in operation, and to warn of danger or caution areas. Pay close attention to all the decals on your Top Shot.
Page 36 DECAL PLACEMENT 51010 LW112901 111209C 111510 11599 51010 72203A Amber Reflector 1494J H&S & Model # 111209B 1494B 1494K 1494B 111209A 111209A 1494A 11599 11599 022310 1494A 093020 112-11176 093020 111209A Remote Grease H&S & 111209C Model # 11599 Top Shot Model # Amber Reflector...
Page 37 DECAL PLACEMENT H&S & 111209C 022310 Model # Top Shot Model # 71188B Amber Reflector 093366 Patent # Decal 093020 Amber 1494L 5896B 9194A 11599 (404) 72203A Reflector Reflector 1494J Amber Reflector 1494B 111209B 11210B 111209A 82602 102196 9194A H&S & 093020 Model # 111209C...
Page 38: Service Notes
SERVICE NOTES -36-...
Page 39: Instructions For Ordering Parts - About Improvements
INSTRUCTIONS FOR ORDERING PARTS All service parts should be ordered through your authorized H & S dealer. They will be able to give you faster service if you will provide them with the following Model & Serial number is located on the main frame. All reference to left or right apply to the as viewed from the rear.
Page 40 Figure 1 Auger/Liner/Sides Hitch -38-...
Page 41 Figure 1 Auger/Liner/Sides Hitch ITEM # QUANTITY PART # DESCRIPTION TS200 AUGER TS201 TUB SIDE POLY POLY TOP HOLD DOWN TS202 BACK PANEL BACK SLIDER POLY BACK SLIDER REAR AUGER BUSHING TS10 SLIDER GUIDE TS308 SLIDER GUIDE THIN TS203 FRONT POLY SLIDE FRONT SLIDE PLATE TS204 TS205...
Page 42 Figure 2 Auger & Expeller Drive -40-...
Page 43 Figure 2 Auger & Expeller ITEM # QUANTITY PART # DESCRIPTION TS211 COUNTER SHAFT TS212 COUNTER SHAFT REDUCTION TS213 AUGER CHAIN TENSIONER TS25 ROLLER IDLER TS214 CHAIN TENSIONER 16SV328 SPROCKET/IDLER ASSY TS217 SPROCKET 140-B-54 TS218 CHAIN/ROLLER #140HE X 77 TS219 LINK/OFFSET (#140HE) TS220 LINK/CONNECTOR (#140HE)
Page 44 Figure 3 Expeller/Discharge Gate - Bearings -42-...
Page 45 Figure 3 Expeller/Discharge Gate - Bearings QUANTITY ITEM # DESCRIPTION PART # DOOR SEAL CLAMP TS43 TS44 EXPELLER DOOR TOP SEAL TS45 EXPELLER BEARING SHIELD EXPELLER BEARING HGV41 COVER PLATE TS47 1/4"-28 STRAIGHT GREASE ZERK CARR. BOLT, 3/8" X 1" GR. 5 YBCR12010 YBHH08100 BOLT, 1/4"...
Page 46 Figure 4 Expeller/Discharge Gate - Door -44-...
Page 47 Figure 4 Expeller/Discharge Gate - Door PART # ITEM # QUANTITY DESCRIPTION TS232 EXPELLER SPOUT LEFT HAND TS49 PAN HINGE BRACKET LEFT TS233 EXPELLER SPOUT RIGHT HAND TS51 PAN HINGE BRACKET RIGHT TS52 DOOR SLIDER POLY TS53 EXPELLER DOOR GUIDE TS54 EXPELLER DOOR TS55...
Page 48 Figure 5 Expeller/Discharge Gate - Pan -46-...
Page 49 Figure 5 Expeller/Discharge Gate - Pan ITEM # PART # DESCRIPTION QUANTITY TS67 EXPELLER TS68 EXPELLER PADDLE TS72 SWING AWAY PAN FRAME TS73 SWING AWAY PAN TS74 PAN LATCH HANDLE TS75 EXPELLER BACK POLY TS76 EXPELLER PAN POLY 56N146 SHIELD ANGLE SPACER K103 SPRING...
Page 50 Figure 6 Guards/Shields -48-...
Page 51 Figure 6 Guards/Shields QUANTITY ITEM # DESCRIPTION PART # FRONT SHIELD TS234 FRONT CYLINDER COVER TS235 FRONT SHIELD RIGHT SIDE TS236 TS237 GEARBOX SHIELD TS238 FRONT SHIELD LEFT SIDE HOSE HOLDER TS239 GEARBOX TS240 JACKSHAFT BRACE TS241 SHIELD HINGE TS242 TS243 FRONT SHIELD MOUNT S522...
Page 52 Figure 7 Splash Guards/Rails -50-...
Page 53 Figure 7 Splash Guards/Rails PART # ITEM # QUANTITY DESCRIPTION TS245 SPLASH GUARD TS100 WOOD RAIL YBHH12010 BOLT, 3/8" X 1" GR. 5 YBCR12010 CARR. BOLT, 3/8" X 1" GR. 5 YBCR12080 CARR. BOLT, 3/8" X 3-1/4" GR. 5 YBCR12125 CARR.
Page 54 Figure 8 Hydraulics -52-...
Page 55 Figure 8 Hydraulics ITEM # QUANTITY PART # DESCRIPTION 23N111A 2 X 16 CYLINDER TS105 3-1/4 x 8 CYLINDER TS104 3 X 8 CYLINDER LW55 CYLINDER PIN T143 CYLINDER PIN HAIR PIN TS115 HYD. HOSE 1/2" X 49" -8 JIC FEMALE SWIVEL& -8 JIC MALE TS247 HYD.
Page 56 Figure 9 Tandem Axles -54-...
Page 57 Figure 9 Tandem Axles QUANTITY ITEM # DESCRIPTION PART # TS254 TANDEM AXLE LEFT 12000 LB TS255 TANDEM AXLE LEFT 15000 LB (OPTIONAL) TS256 PHENOLIC BUSHING TS257 COLLAR FOR AXLE YBHH16095 BOLT, 1/2" X 2-1/4" GR. 5 HEX NUT, TOP LOCK, 1/2"-13 YNTL16005 TS258 TANDEM AXLE RIGHT 12000 LB...
Page 58 Figure 10 Oiler Kit -56-...
Page 59 Figure 10 Oiler Kit DESCRIPTION QUANTITY PART # ITEM # RESERVOIR HGV63 HGV71 OIL TUBE HGV66 FILLER HOSE HGV82 PUMP (COMPLETE) HGV86 STANDOFF FERRULE HGV87 SLEEVE NUT HGV85 HGV68 PUMP MOUNT BRACKET HGV77 EDGING TS322 EXTRA LONG BRUSH BRACKET TS98 OILER BRUSH BRACKET SINGLE BRACKET MOUNT HGV70...
Page 60 Figure 11 Front Grease Lines -58-...
Page 61 Figure 11 Front Grease Lines ITEM # QUANTITY PART # DESCRIPTION TS323 1/4"-28 TO 1/8" PIPE ADAPTER GM30 1/8" 90° GREASE LINE ADAPTER 1/8" NPT X 2-5/8" LONG GREASE ZERK 45N57 GREASE LINE - 81 TS265 TS266 GREASE LINE - 82 TS267 GREASE LINE - 97 TS268...
Page 62 Figure 12 Lighting DESCRIPTION QUANTITY PART # ITEM # YELLOW HAZARD LIGHT S309 S310 RED TAIL LIGHT S308 RUBBER LIGHT MOUNT 56N155 TAIL LIGHT LOOM S441 FLASHER MODULE HARNESS MODULE TO TRACTOR TS317 HGV162 1/2" RUBBER WIRE HOLDER TS129 SPIRAL WRAP, 30" YBHH08100 BOLT, 1/4"...
Page 63 Figure 13 Auger ITEM # PART # DESCRIPTION QUANTITY TS200 AUGER AUGER PADDLE FRONT TS275 AUGER PADDLE REAR TS276 AUGER REAR ASSEMBLY TS277 TS278 AUGER INPUT SHAFT -61-...
Page 64 Figure 14 Gearbox -62-...
Page 65 Figure 14 Gearbox QUANTITY ITEM # PART # DESCRIPTION TS240 GEARBOX TS279 GEARBOX COVER TS280 SECONDARY SHAFT TS281 SPUR GEAR 40 TOOTH TS282 SPLINED INPUT SHAFT TS283 SPUR GEAR 20 TOOTH TS284 BUSHING TS285 BEARING TS286 SHIM, 1/32" THICK SHIM, 3/16" THICK S409 SHIM, 1/8"...
Page 66: Parts
Figure 15 Auger Front & Rear Hydraulic Cylinder PART # ITEM # QUANTITY 3-1/4" BORE 3" BORE DESCRIPTION “ TS140 BACK-UP (ROD) TS164 TS141 BACK-UP (HEAD & BASE) “ TS142 CAPSCREW TS143 “ CLEVIS NUT TS144 TS165 TIE ROD NUT TS166 TS145 PISTON NUT...
Page 67 Figure 16 Expeller Door Hydraulic Cylinder QUANTITY PART # DESCRIPTION ITEM # 23N142 CLEVIS CAP 23N143 ROD CAP 23N144 PISTON 23N145A 23N146 CYLINDER TUBE 23N147 TIE ROD 23N148 PISTON NUT 23N149 PLUG 23N150 ROD CLEVIS 23N151 SEAL KIT 23N111A COMPLETE HYDRAULIC CYLINDER YNHX12005 HEX NUT, 3/8"-16 -65-...
Page 68 Figure 17 PART # ITEM# 1000RPM (1-3/8) DESCRIPTION 1000 RPM (1-3/4) 16SV274 SAFETY SLIDE LOCK REPAIR KIT 16SV275 TS190 TS193 SAFETY SLIDE LOCK YOKE ASSEMBLY TS179 CROSS KIT “ TS180 CENTER HOUSING “ TS287 YOKE & SHAFT “ 16SV383 GUARD REPAIR KIT “...
Page 69 Figure 18 Scale PART # ITEM # QUANTITY DESCRIPTION TS334 SPINDLE LOAD CELL TS335 SPINDLE LOAD CELL (FOR OPTIONAL TANDEM) TS336 HITCH LOAD CELL TS83 JUNCTION BOX TS339 SCALE DISPLAY TS337 SCALE DISPLAY W/GPS (OPTIONAL) TS338 JUNCTION BOX CORD TS385 POWER CORD 16SV269 TRACTOR POWER CORD...
Page 70: Service Notes
PARTS NOTES -68-...
Page 71: Specifications
H&S 5134 “Top Shot” Specifications SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE -69-...
Page 72 H&S MFG H&S MFG ..CO H&S MFG CO ..H&S MFG H&S MFG products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q U U U U U ALITY SEAL OF Q ALITY ALITY...

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