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SANYANG MOTOR CO .,LTD.
3 CHUNG HUA ROAD HUKOU HSINCHU TAIWAN,R.O.C.
TEL:886-3-598-1911
FAX:886-3-598-1844
E-mail:SERVICE@sym.com.tw
http://www.sym.com.tw
Owner's Manual
XE05W2-EU SERIES
XE05W2-IT SERIES
XE05W2-NL SERIES
XE12W2-EU SERIES
XE12W2-IT SERIES

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Summary of Contents for Sym ORBIT III XE05W2-EU Series

  • Page 1 SANYANG MOTOR CO .,LTD. 3 CHUNG HUA ROAD HUKOU HSINCHU TAIWAN,R.O.C. TEL:886-3-598-1911 FAX:886-3-598-1844 E-mail:SERVICE@sym.com.tw http://www.sym.com.tw Owner’s Manual XE05W2-EU SERIES XE05W2-IT SERIES XE05W2-NL SERIES XE12W2-EU SERIES XE12W2-IT SERIES...
  • Page 2: Table Of Contents

    1.CONTENTS 1. Contents ........................1 2. Control location ......................3 3. Before riding ........................4 4. Safe riding ........................4 5. Driving ........................... 5 6. Use genuine spare parts ....................5 7. Use of each component ....................6 Gauges .......................... 6 Operation of ignition switch ...................
  • Page 3 1.CONTENTS Checking for fuel leakage ................... 20 Checking the lubrication of body’s various mechanisms ..........20 Checking the spark plug ..................... 20 Checking the air cleaner ..................... 20 11. When there is an abnormal condition or a trouble ............21 Diagnosis when engine does not start ................
  • Page 4: Control Location

    2.CONTROL LOCATION Helmet hook Fuel tank cap Front turn signal light Storage box Air Cleaner Engine number Side stand Main stand Engine start Battery control switch Frame number Front light / Tail light Position light Oil level High &Low beam/Passing/ Turn signal/Horn switch Front /Rear brake level Starter switch...
  • Page 5: Before Riding

    For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SYM dealer the operating manual and carefully read the following:  Correct use of the motorcycle.  Pre-delivery inspection and maintenance.
  • Page 6: Driving

    Also, it may result in unexpected troubles and lower the motorcycle’s performance.  Always use SYM Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long service life.
  • Page 7: Use Of Each Component

    7.USE OF EACH COMPONENT (The following is SYM 4 stroke air-cooling scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) §GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same.
  • Page 8: Operation Of Ignition Switch

    §OPERATION OF IGNITION SWITCH § IGNITION SWITCH Magnetite key Magnetite key keyhole “ON” position:  Engine can be started in this position.  Ignition switch key can not be removed. “OFF” position:  Engine is shut off and can not be started in this position . ...
  • Page 9: Use Of Buttons

    CAUTION:  Never operate the ignition switch key when the motorcycle is running. To turn the ignition switch to “OFF” and “LOCK” position will shut off the electrical system and that may result in a dangerous accident. Therefore, the ignition switch can only be turned off after the motorcycle has been completely stopped.
  • Page 10: Storage Box

     passing switch Passing Turn ignition switch to the“ON” position and press this button down. Then, the high beam of headlight will come on immediately to warn the driver of the vehicle ahead that you intend to overtake him/her.(For overtake, high beam indicator will come on at this time ) This button will return to original position after releasing ...
  • Page 11: Safety Helmet Hook

    CBS group CBS model For Front Wheel And For Front Wheel CAUTION: Rear Wheel  Do not adjust these bolts if there is no special status.  If you need some adjustment, you must go to SYM authorized shop to adjust.
  • Page 12: Important Points And Cautions For Starting Engine

    8.IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION:  Please check the oil and fuel volume are adequate or not before starting the engine.  To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly.
  • Page 13: The Best Way To Drive Off

    9.THE BEST WAY TO DRIVE OFF  turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. §THE CONTROL OF THROTTLE VALVE HANDLE § Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power.
  • Page 14: Inspection And Maintenance Before Riding

    Do the previous troubles still exist? CAUTION:  If any problem founded during routine inspection, correct the problem before using the motorcycle again, have your motorcycle checked and repaired by the “SYM dealer or authorized service personnel” if necessary. §ENGINE OIL INSPECTION AND CHANGE §...
  • Page 15: Fuel Inspection

     Install the drain bolt and tighten it. Fill new transmission oil (170c.c.), and install the infusion bolt and tighten it. (Make sure that bolts are tightened and check that there’s no leakage.)  Recommend Oil: Genuine SYM HYPOLD GEAR OIL (SAE 85W-140).
  • Page 16: Inspection And Adjustment Of Brake Free Play

    §INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY§ INSPECTION: (Brake lever free play must checked with the engine shut off.)  Brake lever and pedal free play for front and rear wheels. ◆If checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm.
  • Page 17: Disc Brake Inspection (Depending On Models)

    If so, bring your motorcycle to your SYM dealer for repairing or service. CAUTION: ...
  • Page 18: Throttle Valve Handle Clearance Adjustment

    §INSPECTION AND MAINTENANCE OF BATTERY §  The motorcycle is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your motorcycle checked by SYM Authorized Dealer should any abnormality is found. ﹙Cleaning of battery terminals﹚...
  • Page 19: Tire Inspection

     Check steering handle if it is being pulled too tight by the brake cables.  Take your motorcycle to SYM Authorized Dealer for a check or adjustment if any abnormal conditions are found.
  • Page 20: Checking And Changing Fuses

    §CHECKING AND CHANGING FUSES § Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (20A/15A*2/10A). Using a fuse of more than (20A/15A*2/10A) amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit.
  • Page 21: Checking For Fuel Leakage

    §CHECKING FOR FUEL LEAKAGE§  Check fuel tank, fuel cup, fuel hose, and carburetor for leakage. §CHECKING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS§  Check the body’s pivot points if they have enough lubrication. (for example, the pivot points on the main stand, the side stand, and the brake lever…etc.). §CHECKING THE SPARK PLUG§...
  • Page 22: When There Is An Abnormal Condition Or A Trouble

    【Have your motorcycle checked by SYM authorized dealer immediately if there are no problems with the above items and engine still can not be started.】 12. SUGGESTIONS ON ENGINE FUEL ...
  • Page 23: Cautions For Riding Motorcycle

    14.CAUTIONS FOR RIDING MOTORCYCLE 1. Raise the motorcycle with the main stand, and sit on the seat. Push the motorcycle forwarding to raise the main parking stand. CAUTION:  Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2.
  • Page 24: Periodical Maintenance Schedule

    15.PERIODICAL MAINTENANCE SCHEDULE Maintenance Every Every Every Every 300KM kilometer 1000KM 3000KM 6000KM 12000KM Remarks Item Maintenance 1 Month 3 Months 6 Months 1 Year Check Items Interval Air cleaner element (Remark) R(paper) R(sponge) Air cleaner Oil filter (Screen) Fuel pump filter Replacement for every 10000KM Engine oil Replacement for every 3000KM...
  • Page 25: Specification

    16.SPECIFICATION Model XE05W2-EU/XE05W2-IT XE05W2-NL Item Specification Length 1915±20 mm Width 680±10 mm Height 1125±20 mm Wheel base 1290±20 mm Net Weight 107±5kg Type 4- stroke single cylinders engine Fuel UNLEADED (OCTANE 90 OR HIGHER) Compression ratio 11.0±0.2:1 11.0±0.2:1 2.2kw/6000 rpm(Apply to Maximum HP 2.2kw/8000 rpm model :Speed limited :25km/h)...
  • Page 26 16.SPECIFICATION Model XE12W2-EU/XE12W2-IT Item Specification Length 1900±20mm Width 682±10mm Height 1120±20mm Wheel base 1320±20mm Net Weight 115±5kg Type 4- stroke single cylinders engine Fuel UNLEADED (OCTANE 90 OR HIGHER) Compression ratio 10.68±0.2:1 Maximum HP 8.4kw/8500 rpm Maximum torque 10.3N.m/6500 rpm Starting methods electrical starter Front shock absorber...

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