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Related Manuals for Sym XC05W2-EU Series
Summary of Contents for Sym XC05W2-EU Series
- Page 1 SANYANG MOTOR CO .,LTD. 3 CHUNG HUA ROAD HUKOU HSINCHU TAIWAN,R.O.C. TEL:886-3-598-1911 FAX:886-3-598-1844 E-mail:SERVICE@sym.com.tw http://www.sym.com.tw Owner’s Manual XC05W2-EU SERIES XC05W2-NL SERIES XC12W2-EU SERIES XC12WX-EU SERIES XC12WZ-EU SERIES XC20W2-EU SERIES 50/125/200...
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Page 2: Table Of Contents
CONTENTS 1. Contents ........................1 2. Control location ......................3 3. Before riding ........................4 4. Safe riding ........................4 5. Driving ........................... 5 6. Use genuine spare parts ....................5 7. Use of each component ....................6 Gauges .......................... 6 Operation of ignition switch ................... - Page 3 1. CONTENTS Checking the lubrication of body’s various mechanisms ..........21 Checking the spark plug ....................21 Checking the air cleaner ....................21 10. When there is an abnormal condition or a trouble ............22 Diagnosis when engine does not start ................. 22 11.
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Page 4: Control Location
2. CONTROL LOCATION Helmet hook Storage box Front light/ Position light Air Cleaner Front turn signal light Engine number Side stand Engine start Fuel tank cap control switch Frame number Ignition switch Tail/Stop light Battery Main stand Oil level Starter switch Rear brake level High&... -
Page 5: Before Riding
3. BEFORE RIDING This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: ... -
Page 6: Driving
Also, it may result in unexpected troubles and lower the scooter’s performance. Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life. -
Page 7: Use Of Each Component
7. USE OF EACH COMPONENT (The following is SYM 4 stroke air-cooling125c.c./200c.c.scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) §GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same. - Page 8 Speedometer/ Tachometer： Indicates driving speed or engine rpm. Odometer: Indicates total accumulated distance traveled. Trip Kilometer: The rider can measure the trip kilometers. In normal display status, press “MODE” button for 1second,it can show total distance traveled. Press “MODE”...
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Page 9: Operation Of Ignition Switch
Clock Setting: press “s” Hour Long press “M” clock settings Clock Short press “M” press “s” Short press “S” Minute (tens digit) Short press “M” Voltag press “s” Minute (units digit) Short press “M” Return to normal mode §OPERATION OF IGNITION SWITCH § IGNITION SWITCH “ON”... -
Page 10: Use Of Buttons
§USE OF BUTTONS § Passing/ Seat High/low open switch beam switch Turn Signal Switch Electrical starter Horn Switch button Electrical starter button this is a starting motor button(switch) for engine starting. With the main switch “on”, press this button while holding the front or rear brake lever will start the engine. -
Page 11: Storage Box
Engine start control switch Engine start The switch button position is under seat. control switch “ON” position: Engine is locked and can not be started engine in this position. “OFF” position: When the ignition switch is “on” position,, press electrical starter button while holding the front or rear brake lever will start the engine. -
Page 12: Fuel Tank Cap
§ FUEL TANK CAP § 1.Insert the key into the seat lock and open the seat, and turn the fuel cap anticlockwise, then the cap can be removed. 2. Do not fill above the fuel upper limit when refueling. 3. Align the “△”mark on the cap with the “△”mark on the fuel tank, then turn the fuel cap clockwise and lock the seat. -
Page 13: Important Points And Cautions For Starting Engine
IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION: Please check the oil and fuel volume are adequate or not before starting the engine. To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly. -
Page 14: The Best Way To Drive Off
8. THE BEST WAY TO DRIVE OFF Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. §THE CONTROL OF THROTTLE VALVE HANDLE § Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. -
Page 15: Inspection And Maintenance Before Riding
CAUTION: If any problem founded during routine inspection, correct the problem before using the motorcycle again, have your motorcycle checked and repaired by the “SYM dealer or authorized service personnel” if necessary. §ENGINE OIL INSPECTION AND CHANGE § INSPECTION: 1. -
Page 16: Fuel Inspection
Install the drain bolt and tighten it. Fill new transmission oil (170c.c.), and install the infusion bolt and tighten it. (make sure that bolts are tightened and check that there’s no leakage.) Recommend Oil: Genuine SYM HYPOLD GEAR OIL (SAE 85W-140) -
Page 17: Inspection And Adjustment Of Brake Free Play
§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY§ INSPECTION: (Brake lever free play must checked with the engine shut off.) Brake lever and pedal free play for front and rear wheels. ◆If checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. -
Page 18: Disc Brake Inspection (Depending On Models)
§DISK BRAKE INSPECTION§( Applicable for model equipped with disc brake. Visual check brake lines for leakage, or damage, check brake lines connections for looseness using a wrench or similar tool, and check whether steering handle vibration in driving, or any parts’ interference may have damage the brake lines. -
Page 19: Throttle Valve Handle Clearance Adjustment
§INSPECTION AND MAINTENANCE OF BATTERY § The scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. -
Page 20: Tire Inspection
Check steering handle if it is being pulled too tight by the brake cables. Take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found. -
Page 21: Checking And Changing Fuses
§CHECKING AND CHANGING FUSES § Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (10A/15A*2/20A)/ (10A/15A*3/20A/25 For 200cc). Using a fuse of more than (10A/15A*2/20A)/ (10A/15A*3/20A/25 For 200cc) amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. -
Page 22: Checking For Fuel Leakage
§CHECKING FOR FUEL LEAKAGE§ Check fuel tank, fuel cup, fuel hose, carburetor for leakage. §CHECKING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS§ Check the body’s pivot points if they have enough lubrication. (for example, the pivot points on the main stand, the side stand, and the brake lever…etc.). §CHECKING THE SPARK PLUG§... -
Page 23: When There Is An Abnormal Condition Or A Trouble
【Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started.】 11. SUGGESTIONS ON ENGINE FUEL ... -
Page 24: Cautions For Riding Scooter
13. CAUTIONS FOR RIDING SCOOTER 1. Raise the scooter with the main stand, and sit on the saddle. Push the scooter forwarding to raise the main parking stand. CAUTION: Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2. -
Page 25: Anti-Lock Brake System
§ Anti-lock brake system § ABS is designed to help prevent the wheel from locking up when hard brakes are applied while running straight. The ABS automatically regulates brake force. Intermittently gaining gripping force and braking force helps prevent wheel lock-up and allows stable steering control while stopping. Brake control function is identical to that of a conventional motorcycle. -
Page 26: Cooling System Inspection
14. COOLING SYSTEM INSPECTION(For:XC12WX-EU,XC12WZ-EU) (Check the cooling system for leakage) 1．Support vehicle with main stand on a level ground. 2．Check radiator and piping for leakage. 3．Check the ground where the vehicle is parked for water dripped from the vehicle. Radiator tank REPLENISHMENT OF COOLANT . - Page 27 CAUTION: Use soft water when mixing coolants. Please pay attention to using poor quality coolant may shorten the service life of the radiator. Coolant should be changed once a year normally. Add coolant to reserved tank. ...
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Page 28: Periodical Maintenance Schedule
The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference ☆ which ever comes first. ※Have your scooter checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the scooter at the optimum condition. Code: I ~ Inspection, cleaning, and adjustment... -
Page 29: Specification
16.SPECIFICATION Model XC12WX-EU/XC12WZ-EU Item Specification Length 1990±20mm 730 ±10mm Width Height 1115±20mm Wheel base 1350±20mm Net Weight 135±5kg(front 53±2kg rear 82±3kg) Model Single cylinder,4- stroke forced circulation splashing Fuel required Unleaded gasoline Compression ratio 12.7±0.2 :1 Maximum HP 9.2kw/8500 rpm Maximum torque 11.0N.m/6500 rpm Valve clearance: IN/EX... - Page 30 16. SPECIFICATION Model XC20W2-EU Item Specification Length 1990±20mm Width 730±10mm Height 1115±20 mm Wheel base 1350±20mm Net Weight 134±5kg(front 53+2kg rear 81+3kg) Model Single cylinder,4- stroke, forced circulation splashing Fuel required Unleaded gasoline Compression ratio(XC20W1-EU) 10.3±0.2 :1 Maximum HP 9kw/7500 rpm Maximum torque 12.5N.m/6000 rpm Valve clearance: IN/EX...
- Page 31 SPECIFICATION Model XC05W2-EU XC05W2-NL Item Specification Length 1990±20mm Width 730±20/780±20mm Height 1115±20 mm Wheel base 1330±20mm Net Weight 119±5kg(front48±2kg rear 71±3kg) Model Single cylinder,4- stroke, forced circulation &splashing Fuel required Unleaded gasoline Compression ratio 11.0±0.2 :1 Maximum HP 2.2kw/8000 rpm 2.0kw/6000rpm Maximum torque 3.0N.m/6000 rpm...
- Page 32 17. SPECIFICATION Model XC12W2-EU Item Specification 1990 ±20mm Length Width 730±10 mm Height 1115± 20mm Wheel base 1350±20mm Net Weight 128±5kg(front 51±2kg rear 77±3kg) Model Single cylinder,4- stroke, forced circulation &splashing Fuel required Unleaded gasoline Compression ratio 10.7±0.2 :1 Maximum HP 8.4kw/8500 rpm Maximum torque 10.3N.m/6500 rpm...
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