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OWNER'S MANUAL
+
CUBE
CUBE PRO
+
BOX
BOX PRO
TL229-01-00-03
06/02/2023
English

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Summary of Contents for Generac Mobile CUBE+

  • Page 1 OWNER’S MANUAL CUBE CUBE PRO BOX PRO TL229-01-00-03 06/02/2023 English...
  • Page 2 CUBE CUBE PRO BOX BOX PRO GENERAC MOBILE PRODUCTS S.r.l. Via Stazione, 3 bis 27030 Villanova d’Ardenghi (PV) ITALY Tel.: +39 0382 567011 Fax: +39 0382 400247 Web site: https://www.towerlight.com/ E-mail: info@towerlight.com TL229-01-00-03 06/02/2023 English...
  • Page 3: Table Of Contents

    CUBE CUBE PRO BOX BOX PRO INDEX INTRODUCTION ......................... 5 GENERAL INFORMATION ....................5 PRELIMINARY REQUIREMENTS ..................6 BEFORE USING THE MACHINE ..................6 PERSONNEL/USER REQUIREMENTS ................6 SAFETY SIGNS ........................7 GENERAL DANGER INFORMATION ................. 9 RISK OF ELECTROCUTION ..................... 9 RISK OF BURN .........................
  • Page 4 CUBE CUBE PRO BOX BOX PRO 11.14 STABILIZE........................26 11.15 MAST ADJUSTMENT ...................... 27 11.16 FLOODLIGHTS ....................... 27 11.17 ELECTRIC PROTECTION ....................28 11.18 STOPPING THE GENERATOR ..................29 11.19 TIME OF INACTIVITY ...................... 30 MAINTENANCE ........................ 31 12.1 ENGINE ........................... 31 12.1.1 ENGINE OIL CHANGE ....................
  • Page 5: Introduction

    CUBE CUBE PRO BOX BOX PRO 1. INTRODUCTION Dear Customer, thank you for purchasing our product. This manual contains all the necessary information for the use and general maintenance of the machine. Before installing the machine and in any case before operating it, read carefully this use and maintenance manual.
  • Page 6: Preliminary Requirements

    CUBE CUBE PRO BOX BOX PRO 3. PRELIMINARY REQUIREMENTS The manufacturer is not responsible for any damage to persons and property resulted from ignoring safety rules. 3.1 BEFORE USING THE MACHINE Read carefully the safety signs on the machine. Perform a specific assessment of the installation site. Define a work area with suitable restrictions to keep unauthorized personnel away.
  • Page 7: Safety Signs

    CUBE CUBE PRO BOX BOX PRO 4. SAFETY SIGNS There are labels on your equipment that contain important information and safety instructions. These signs warn the user about any dangers which can be harmful to people, property or the machine itself. Read the explanations and precautions described in the manual.
  • Page 8 CUBE CUBE PRO BOX BOX PRO Prohibition signs Meaning • Do not clean, lubricate or register parts in motion. • Do not extinguish fires with water, use proper fire extinguishers. • Do not approach with free flames. Information signs Meaning •...
  • Page 9: General Danger Information

    CUBE CUBE PRO BOX BOX PRO 5. GENERAL DANGER INFORMATION 5.1 RISK OF ELECTROCUTION The machine can produce dangerous electrical voltages and cause deadly electric shocks. Connecting to the power grid also involves dangerous tensions. Avoid contact with exposed wires, terminals, connections while the unit is running. Make sure that all the covers and barriers you have prepared are up and running and in place before using the machine.
  • Page 10: Disposal Of Waste Electrical And Electronic Equipment

    CUBE CUBE PRO BOX BOX PRO 6. DISPOSAL OF WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials.
  • Page 11: Nameplate

    CUBE CUBE PRO BOX BOX PRO 7. NAMEPLATE 1. trademark of the manufacturer 11. rated power, in kilowatts 2. QR code with link to the documents download 12. rated frequency, in hertz webpage 3. regulatory marks 13. rated power factor 4.
  • Page 12: Safety Rules To Observe

    CUBE CUBE PRO BOX BOX PRO Some options may extend the permissible environmental conditions, please refer to the dedicated chapters. 9. SAFETY RULES TO OBSERVE 9.1 DURING TRANSPORTATION Use EXCLUSIVELY the dedicated lift points, where present. The lifting hook, where present, should be used exclusively for temporary lifting and not to keep the machine suspended for a long time.
  • Page 13: Controls Description

    CUBE CUBE PRO BOX BOX PRO 10. CONTROLS DESCRIPTION 10.1 COMMAND PANEL Item Description Switch (if present) Main generator selector (if present) RCBO combined RCD/MCB device Controller MENU Mast raising/lowering button STOP Emergency stop button Battery isolator switch Auxiliary single-phase socket (if present) Single-phase male plug (if present) TL229-01-00-03...
  • Page 14 CUBE CUBE PRO BOX BOX PRO Isometer (if present) Light dependent relay (if present) Main Earth Terminal Full bunded tank light indicator (if present) SPECIFIC FOR CUBE AND BOX PRO Storage battery status indicator Controller Auto Stop Start Digital timer Hour counter 000101 TL229-01-00-03...
  • Page 15: Mains Supply (Optional)

    CUBE CUBE PRO BOX BOX PRO Operating mode selector Control mode selector 100% 75% Floodlights dimming selector The light tower and single-phase auxiliary socket can be used at the same time. It is recommended not to exceed the plate data. Use plugs that fit the socket and have the same characteristics.
  • Page 16: Generator/Mains Selector (Optional)

    CUBE CUBE PRO BOX BOX PRO The minimum section of the connection cable must be selected in relationship to the voltage, to the installed power and the distance between source and utility. Make sure that all circuit breakers and RCD are engaged. 10.3 GENERATOR/MAINS SELECTOR (OPTIONAL) To feed the light tower by the electrical main place the selector on the “Mains”...
  • Page 17: Full Bunded Tank Light Indicator (Optional)

    CUBE CUBE PRO BOX BOX PRO 10.5 ANEMOMETER (OPTIONAL) Before using the machine, check that the projector are not positioned too close to the anemometer. To understand at what speed the anemometer is activated check the rotary switch located under the device.
  • Page 18: Positioning

    CUBE CUBE PRO BOX BOX PRO Verify the available lifting points on the installation drawing provided with the machine. WARNING! the machine should be lifted only for transport. NEVER leave the machine suspended for longer time. When positioning the tower, make sure to adjust the stabilizers. 11.2 POSITIONING It is recommended to place the machine on a stable place, checking the consistency of the soil to provide safe support to the stabilizers.
  • Page 19: Notes

    CUBE CUBE PRO BOX BOX PRO Grounding must be supervised or carried out by skilled and experienced personnel in accordance with local regulations. Grounding must be of robust construction and maintained intact to ensure its proper functionality and the health and safety of personnel and surrounding environment. The unit is provided with additional protection via a differential switch (RCD);...
  • Page 20: Connecting The Battery

    CUBE CUBE PRO BOX BOX PRO Point (2) above requires the electrical system to be referenced to earth to allow an RCD to operate properly on the first fault to the true ground. Ground resistance, if possible, should not exceed 200 Ohm to ensure a cautionary margin. Earthing rods with the highest practicable depth should be preferred to ensure the highest installation safety.
  • Page 21: Fuel Tank

    CUBE CUBE PRO BOX BOX PRO 11.6 FUEL TANK Fill up the tank according to its capacity. The instrument Stop Auto Start on the control panel MENU indicates the fuel level in the tank. Always turn off the engine before refueling. The refueling operation must be carried out in order not to spill fuel from the tank.
  • Page 22: Starting The Engine

    CUBE CUBE PRO BOX BOX PRO 11.9 STARTING THE ENGINE 11.10 GTL01 MENU Items Description Start/Stop button Manual/Auto button On/Off lamps button Lamps status Graphic display Two different operation modalities and two different control modes are managed by the control panel: •...
  • Page 23: L401

    CUBE CUBE PRO BOX BOX PRO 11.11 L401 Articoli Descrizione Menu sliding Graphic display Button: manual / automatic Arrest button Start button The basic functions are like those described in the previous paragraph. Timer functions must be set in the control unit and in automatic start mode To enable the darkness sensor with automatic unit start, place the relative manual switch on "On"...
  • Page 24 CUBE CUBE PRO BOX BOX PRO If it isn’t possible to complete the battery charge with the generator, turn the selector to “off” and wait for engine shutdown. Subsequently turn the selector to “hybrid” and refer to phase “a”. In this operating mode the control panel is switched off and the generator is forced at rest: If available and connected to the mains power supply: 1) This has higher priority and supplies the load (the LEDs) 2) The battery is charged and/or maintained in charge/floating.
  • Page 25 CUBE CUBE PRO BOX BOX PRO • Through the selector it is possible to choose the desired control mode. Floodlights switched off. The LEDs are always switched off by turning the selector switch to the O position. The user manually switch ON/OFF the floodlights. Manual Floodlights status controlled as function of the environmental brightness, by using Light Sensor (preset value).
  • Page 26: Running In

    CUBE CUBE PRO BOX BOX PRO 11.13 RUNNING IN For the first 50 hours of operation of the machine, to allow a good run-in of the engine, do not use more than 70% of the maximum power indicated in the technical specifications. 11.14 STABILIZE Extract the stabilizers, releasing the locking pins (internal from the machine) from their locations and manually pulling until the pins block the tube.
  • Page 27: Mast Adjustment

    CUBE CUBE PRO BOX BOX PRO 11.15 MAST ADJUSTMENT Deploy the stabilizers as described at the dedicated chapter. WARNING! Do not raise the light tower mast if all the stabilizers are not properly deployed. Pull the locking pin to allow the rotation of the mast. A handle on the side of the mast facilitates the rotation.
  • Page 28: Electric Protection

    CUBE CUBE PRO BOX BOX PRO Direct the light beam by rotating the mast to the desired position. To facilitate rotation use the handle provided on the side of the mast. 11.17 ELECTRIC PROTECTION • RCD/MCB. The unit is equipped with an RCBO combined (RCD/MCB) device that ensures protection of the user in the event of direct or indirect contact.
  • Page 29: Stopping The Generator

    CUBE CUBE PRO BOX BOX PRO • ISOMETER (optional) The unit is provided with a insulation monitoring device (ISOMETER) that monitors the insulation resistance of the unearthed systems provided by single-phase generator (IT systems) and earth. live parts are not connected to earth or to protective conductor. All the relevant metallic enclosures are collected, electrically-mechanically, to the main earth terminal (MET).
  • Page 30: Time Of Inactivity

    CUBE CUBE PRO BOX BOX PRO 11.19 TIME OF INACTIVITY If it is needed to keep the machine inactive for a long time (greater than one year), it is recommended to leave motor oil, coolant (if equipped with liquid cooling) and fuel inside the engine to avoid oxidation.
  • Page 31: Maintenance

    CUBE CUBE PRO BOX BOX PRO 12. MAINTENANCE Description Operation Daily Monthly Make reference to the engine operator’s manual Engine Make reference to the alternator operator’s manual Alternator • Machine cleaning Clean • Stabilizers Grease • Hydraulic cylinder Check • Hydraulic gear box Check and refill if necessary •...
  • Page 32: Alternator

    CUBE CUBE PRO BOX BOX PRO 12.2 ALTERNATOR In order to preserve the alternator performance it is strongly recommended to follow the maintenance operations and the maintenance schedules reported in the alternator operator’s manual. 12.3 MACHINE CLEANING We suggest a frequent cleaning of the machine in order to avoid dirt deposits that may compromise its efficiency.
  • Page 33: Troubleshooting

    CUBE CUBE PRO BOX BOX PRO 13. TROUBLESHOOTING The most common issues related to the use of a light tower and possible remedies are reported below. If the engine does not work correctly or controller displays alarms or error messages, refer to the specific chapter in the dedicated manual, provided with the light tower.
  • Page 34 CUBE CUBE PRO BOX BOX PRO The battery is defective. Replace the battery. The machine stops Check the engine’s alternator and if with battery charge The engine’s alternator is faulty. necessary contact an assistance center of warning. the engine manufacturer. Check the fuel level gauge and its The fuel level gauge is faulty.
  • Page 35 CUBE CUBE PRO BOX BOX PRO Defective electrical connection. Check the electrical connection. Check that the RCD/MCB is armed, eventually rearmed it. Check the electrical system of the hydraulic gear box. The hydraulic gear box does not work. Check the oil level of the hydraulic gear box, top up if necessary.

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