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US SL-380 OUTDOOR High Lifter 02/2016
User manual
© 2006 Copyright. www.smartlift.dk
SL 380 OUTDOOR High Lifter – 1,63 hp
Model/type:
2121 South Priest Drive, Suite 115 | Tempe, AZ 85252
N.A. Christensensvej 39, DK-7900 Nykøbing Mors
480.236.9255 | info@smartglasslifter.com
Tlf.: +45 97 72 29 11 Fax: +45 97 72 39 11
https://smartglasslifter.com
smart@smartlift.dk
E-mail:
; www.smartlift.dk
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Summary of Contents for SmartLift SL 380

  • Page 1 US SL-380 OUTDOOR High Lifter 02/2016 User manual © 2006 Copyright. www.smartlift.dk SL 380 OUTDOOR High Lifter – 1,63 hp Model/type: 2121 South Priest Drive, Suite 115 | Tempe, AZ 85252 N.A. Christensensvej 39, DK-7900 Nykøbing Mors 480.236.9255 | info@smartglasslifter.com Tlf.: +45 97 72 29 11 Fax: +45 97 72 39 11...
  • Page 2: Table Of Contents

    Charger & Battery Case View of Vacuum system (top and bottom of machine) Control Box Switches and Alarms Control Panel for arm and yoke Load Diagram Stop-Down Troubleshooting of SmartLIFT 19 - 28 Information and manual charger Wiring Diagrams 30 - 32...
  • Page 3: Introduction

    US SL-380 OUTDOOR High Lifter 02/2016 Introduction Congratulations on your new SL 380 OUTDOOR High Lifter. Smart Lift has been designed and constructed so as to safeguard product users against accidents as far as at all possible. Unfortunately, certain functions in a machine cannot be safeguarded. This is why safety rules have been prepared by way of warnings in this instruction.
  • Page 4: Eu Declaration Of Conformity

    Smartlift A/S N.A. Christensensvej 39 DK - 7900 Nykøbing Mors Hereby declares that: The machine/system: Lift Model/type: SL 380 OUTDOOR High Lifter – 1,63 hp Serial No.: Year/Month: 2016 has been made in conformity with Council directive - Machine directive 2006/42EF/EG/EU...
  • Page 5: General Description

    US SL-380 OUTDOOR High Lifter 02/2016 General Description/List of Spare Parts Pos.no. Product Number Vacuum Pump 007 Suction Cup diam. 11.8” Check Valve ½", vacuum Replacement rubber t/suction cup Slide Valve w/lock, vacuum Vacuummeter diam.63 ¼", stainless Hose Set Hose Coupling Spiral Hoses Vacuum Guard Alarm Light, Vacuum...
  • Page 6: Transport/Handling/Putting Into Operation/Storage

    US SL-380 OUTDOOR High Lifter 02/2016 Drive Motor 1200 W/24 V On/OFF Switch for Drive Motor Fuse 100 Amperes Drive engine Fuse 10 Amperes motor controller Regulating Lever Curtis Motor Control Safety Clamp Safety Switch Protective Cap for forward and back switch Transport/Handling Smart Lift is for indoor and outdoor use.
  • Page 7: Technical Data, Safety Rules

    US SL-380 OUTDOOR High Lifter 02/2016 Technical Data Total Height 53.1” Total Width 32.3” Total Length 102.4” Net Weight 1022 lb Weight Blocks 59 kg x 8 units = 472 lb Total Weight incl. 8 weight blocks 1499 lb 24 V DC Charger 110V 60Hz 14A –...
  • Page 8: Overview/ - General Description

    2- Suction pads Ø 11.8” 12 – Spiral hoses 41 – Lift eye Vacuum chamber 23- Actuator telescoping 24- Actuator lifting arm 45 – Counter weights 25 – Battery case, battery 105A © 2006 Copyright. www.smartlift.dk 46 – Supporting legs with wheels (30)
  • Page 9 5- Slide valve with lock holder Switch for fast and slow ON/OFF function for driving engine drive © 2006 Copyright. www.smartlift.dk 2 circuit vacuum security system 48 – Regulation handle forward/backwards 51 – Safety switch for back function 12 – Spiral hoses 2 circuits 5 –...
  • Page 10: Operation For Vacuum Function

    US SL-380 OUTDOOR High Lifter 02/2016 Operation of VACUUM function: (page 13) This function (pos. 5) will switch vacuum on and off. The vacuum pump is controlled by a vacustat. The pumps have been programmed to stop at -0,62 bar. The vacuum function is operated by the slide valve and safety pin on top of the telescopic arm (pos.
  • Page 11: Important Operation (Vacuum & Electric Functions)

    Activating the safety switch will stop the car, and the car will move forward. Vacuum meter & safety switch 6 – Vakuummeter two (reading on both pressure gauges to range between 0.6 – 0.7) 31 – Overload safety switch © 2006 Copyright. www.smartlift.dk...
  • Page 12: Charger & Battery Case

    Also please refer to page 29. 26 - charger 37 - 110 Volt connector via 3 pole CE-connector © 2006 Copyright. www.smartlift.dk Battery case 38 – Main switch for all electric functions 25 - 2 pcs 12 Volt batteries 105A...
  • Page 13: View Of Vacuum System (Top And Bottom Of Machine)

    Activates vacuum pump Load diagram Double vacuum chamber for safe holding of elements 10 – Hose set 2 circuit vacuum 12 – Spiral hoses © 2006 Copyright. www.smartlift.dk (bottom of machine) 1 – 2 Vacuum pumps © 2006 Copyright. www.smartlift.dk...
  • Page 14: Control Box

    38 – Main switch is placed at the 33 – Emergency stop back side of the battery case 15 – Alarm light, vacuum 16 – Acoustic alarm, vacuum 44 – Battery indicator, indication of operation time © 2006 Copyright. www.smartlift.dk © 2006 Copyright. www.smartlift.dk...
  • Page 15: Control Panel For Arm And Yoke

    US SL-380 OUTDOOR High Lifter 02/2016 Control panel for arm and yoke (pos. 32) Lifting arm down Lifting arm up Tilt backwards Tilt forward Telescopic arm ind Telescopic arm out Side shift left Side shift right © 2006 Copyright. www.smartlift.dk...
  • Page 16: Load Diagram

    US SL-380 OUTDOOR High Lifter 02/2016 SL 380 OUTDOOR High Lifter...
  • Page 17 Spring must be back in place after turning the yoke Bolt must be in position in the hole afte turning the yoke to the side © 2006 Copyright. www.smartlift.dk If the yoke has been dismantled, be aware that the washer is placed between the castle nut and the yoke.
  • Page 18 US SL-380 OUTDOOR High Lifter 02/2016 THE SUPPORTING LEGS MUSTS ALWAYS BE UNFOLDED WHEN DRIVING OFF ROAD © 2006 Copyright. www.smartlift.dk © 2006 Copyright. www.smartlift.dk Supporting Leg Supporting Leg Unfolded...
  • Page 19: Stop-Down Troubleshooting Of Smartlift

    US SL-380 OUTDOOR High Lifter 02/2016 Stop Down troubleshooting For any fault on Smartlift, first look into the options below: Has anything visible been broken, or is anything unusual, about the machine? Is there any murmuring or noise? Have the batteries been charged, and the main switch switched on? (the On/Off button on the drive...
  • Page 20 1. Stop Down vacuum system Slide Valve w/safety lock for activation and deactivation of vacuum suction. © 2006 Copyright. www.smartlift.dk Vacuum suction on both pressure gauges to be 0.62 (between 0.6 – 0.7) © 2006 Copyright. www.smartlift.dk If – vacuum pump will not run.
  • Page 21 You may listen for leaks. 2 vacuum guards with check valve Vacuum Guard light green when pump is running (2 circuits system) Vacuum Guard light red when correct vacuum suction reached 2 pcs. Vacuum filters © 2006 Copyright. www.smartlift.dk...
  • Page 22 © 2006 Copyright. www.smartlift.dk The telescopic arm is run back in, and work too heavy for the machine is lowered back in place.
  • Page 23 1 for tilting of yoke, 2 for lifting of arm, 1 for telescoping of arm, and 1 for side change. Actuator for tilting Line should be in holders Emergency stop © 2006 Copyright. www.smartlift.dk Actuators for lifting, 2 pcs. Linak LA36 Main switch to...
  • Page 24 Pushing the operation panel button repeatedly to function ”down” will run lift actuators to bottom position, and both actuators should run synchronously again. © 2006 Copyright. www.smartlift.dk Safety switch for non-synchronous running on actuator Actuator for tilt function Actuator for telescopic arm...
  • Page 25 US SL-380 OUTDOOR High Lifter 02/2016 Control box with controllers for all actuators Controller for tilting Controller for telecoping actuator actuator Controller for sideshift Controller for lifting actuators © 2006 Copyright. www.smartlift.dk...
  • Page 26 US SL-380 OUTDOOR High Lifter 02/2016 Syncronous controller (controller for lifting actuators) Controller for lifting actuators (2 pcs.) Voltage between clamps 1 and 2 must be approx. 24 Volt Safety switch below the lifting actuators can be switched off. Clamp 1 and 16 Clamp 1 and 13 Voltage between clamp 1 and 13 must be approx.
  • Page 27 US SL-380 OUTDOOR High Lifter 02/2016 Controller for single actuator (sideshift, tilt of yoke, telescopic arm) (The illustration is from sideshift controller. The procedure is the same for tilt and telescoping) No reaction on actuator for sideshift, tilt of yoke or telescopic arm. Clamp 1 and 4 Voltage must be + 24 Volt (Clamp 1 and 4)
  • Page 28 Electric brake 22 - Actuator for side shift © 2006 Materialet er ophavsretligt beskyttet © 2006 Materialet er ophavsretligt beskyttet www.smartlift.dk www.smartlift.dk Fuse 10 A for Motor controller for Tyre pressure max for all four wheels: motor controller AC-motor 43 PSI/2,95 Bar/295 Kpa.
  • Page 29: Information And Manual Charger

    US SL-380 OUTDOOR High Lifter 02/2016 Battery charger Victron Energy - Blue Power Charger IP65 For complete manual refer to: https://www.victronenergy.com/upload/documents/Datasheet-Blue-Power-Battery-Charger-IP65- 90-135VAC-EN.pdf INDICATIONS: LED indication Description Yellow LED on: battery being charged. Yellow LED on and green LED on: absorption charge. Green LED on: battery fully charged, float charge.
  • Page 30: Wiring Diagrams

    US SL-380 OUTDOOR High Lifter 02/2016 WIRING DIAGRAMS © 2006 Copyright. www.smartlift.dk...
  • Page 31 US SL-380 OUTDOOR High Lifter 02/2016 Wiring for SL 380 Outdoor High Lifter Brown 1 Pin 13 Red/Blue Blue 2 Pin 5 Pink Yellow 3 Pin 8 Green Engine Grey 4 Pin 32 Red/Green Red 5 Pin 26 Brown White 6 Pin 31 Grey/Blue...
  • Page 32 US SL-380 OUTDOOR High Lifter 02/2016 © 2006 Copyright. www.smartlift.dk...

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