Table of Contents
Troubleshooting
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Summary of Contents for SmartLift SL 280
- Page 1 SL 280 SL 380 SL 580 SLI 250 SL 380 HL SL 580 HL SLI 250 HLE SL 380 RT SL 580 HLE SL 580 HLE RT User Manual English Issued by: Date: Approved by: Document name.: 13/12/2024 USER MANUAL - 280-380-580-250 EN 04...
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Page 2: Table Of Contents
User Manual SL 280 - SL 380 - SL 580 – SLI 250 Table of contents 1 Introduction ............................1 1.1 Smartlift customer service ....................... 1 1.2 Reading guide ..........................1 1.3 About the operating manual ......................2 1.4 Machine types covered ........................3 1.5 Nameplate ............................ -
Page 3: Introduction
The SLI machines are based on the basic structure of a similar SL machine, but are built without the vacuum system in favour of specially adapted solutions. A Smartlift is a utility tool, designed for lifting glass with a controlled and fixed vacuum yoke. The machine's application possibilities can be increased by purchasing accessories like lifting hook and pallet forks, but the machine must not be compared to a crane or a forklift. -
Page 4: About The Operating Manual
User Manual SL 280 - SL 380 - SL 580 – SLI 250 1.3 About the operating manual The operating manual has been divided into a user manual and a service manual. Service manual User manual Includes Includes Machine overview... -
Page 5: Machine Types Covered
SL 280 - SL 380 - SL 580 – SLI 250 1.4 Machine types covered The user manual covers machines SL 280, SL 380 and SL 580, which are part of Smartlift’s Indoor series which has been designed for performing indoor work on construction sites. -
Page 6: Nameplate
User Manual SL 280 - SL 380 - SL 580 – SLI 250 1.5 Nameplate Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 4 of 52... -
Page 7: Safety And Residual Risks
User Manual SL 280 - SL 380 - SL 580 – SLI 250 2 Safety and residual risks 2.1 Safety instructions The machine may only be used by persons who have received competent training in the use of the machine's functions and who understand the risks involved in using the machine. The user must have read and understood this user manual before using the machine. -
Page 8: Emergencies
User Manual SL 280 - SL 380 - SL 580 – SLI 250 2.2 Emergencies 2.2.1 The machine loses vacuum WARNING! If the machine suddenly loses vacuum, the load must be immediately lowered and placed on a solid surface! 2.2.2 The machine overturns •... -
Page 9: Personal Protection Equipment
User Manual SL 280 - SL 380 - SL 580 – SLI 250 WARNING! • The machine's batteries contain acid! • If the machine tips over, there is a risk that battery acid will leak out! • If skin or eyes come into contact with battery acid, rinse them with plenty of clean water... -
Page 10: Overview And Use
User Manual SL 280 - SL 380 - SL 580 – SLI 250 3 Overview and use 3.1 Machine overview Below is an overview of the components that are mentioned in several places in this manual and which are often referred to in everyday situations. The illustration below shows the SL 580 HLE RT. - Page 11 User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.1.2 Boom 2.08 2.07 2.01 2.09 2.02 2.03 2.04 2.05 2.06 Description Description Description 2.01 Turning head 2.04 1. Extension boom 2.07 2. Extension actuator 2.02 Rotator 2.05...
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Page 12: Base Machine
User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.1.3 Base machine 3.05 3.01 3.03 3.06 3.07 3.08 3.02 3.04 3.11 3.10 3.09 Description Description Description 3.01 Lifting actuator 3.05 Remote control 3.09 Charging plug 3.02 Main switch 3.06... -
Page 13: Label Overview
User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.2 Label overview Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 11 of 52... - Page 14 ATTENTION! In case of illegible or unclear information and warnings on labels, load charts, etc., these must be replaced by new ones. New labels can be ordered from Smartlift’s customer service department on tel. +45 97 72 29 11 or via email: Customerservice@smartlift.com.
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Page 15: Technical Specifications
User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.3 Technical specifications 3.3.1 SL 280 and SL 380 SL 280 SL 380 SL 380 SL 380 Machine model 280kg 380kg 310kg 380kg 620lb 840lb 680lb 840lb... - Page 16 User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.3.2 SL 580 SL 580 SL 580 SL 580 SL 580 SL 580 Machine model HL RT HLE RT 580kg 530kg 480kg 1280lb 1170lb 1060lb 690kg 700kg...
- Page 17 User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.3.3 SLI 250 SL 250 SLI 250 Machine model 250 kg 550 lb 490 kg 550 kg Self-weight 1080 lb 1210 lb 2,28 m Total length 7,48 ft...
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Page 18: Operating Limits
User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.4 Operating limits It is the user's responsibility to be alert and vigilant in the environment in which the machine is used. The user must be aware of everything that could impact safety of both machine and people. -
Page 19: Temperature And Humidity
User Manual SL 280 - SL 380 - SL 580 – SLI 250 An example using an SL 380: At a distance of 0,75m (2,5ft) from the front wheel, an SL 380 can lift up to 250kg (550lb) (se load chart section 9.3.2 SL 380). - Page 20 User Manual SL 280 - SL 380 - SL 580 – SLI 250 WARNING! • Never stand below the machine when it is moving up or down a slope! • Always drive at low speed and exercise caution when going down a slope! 3.4.8 Slope –...
- Page 21 User Manual SL 280 - SL 380 - SL 580 – SLI 250 3.4.9 Slope – with load When driving a loaded machine on slopes, the below chart can be used as a guide. WARNING! The shape and weight of the load, the speed of the machine, and weather conditions all affect the stability of the machine when driving on a slope.
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Page 22: Operation
User Manual SL 280 - SL 380 - SL 580 – SLI 250 4 Operation This section describes which basic elements it is important to understand in order to maintain a high level of safety when using the machine. This section describes the steps it is necessary to know before, during and after use of the machine. - Page 23 User Manual SL 280 - SL 380 - SL 580 – SLI 250 4.3.1 General: • ATTENTION! Before activating the actuators for lifting, extension or tilting, please note the following: o The vacuum yoke or load can hit the machine or the surface.
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Page 24: After Operation
User Manual SL 280 - SL 380 - SL 580 – SLI 250 4.4 After operation In order to ensure optimum preservation of battery capacity, use the following charging pattern: • Connect the charger for at least 8 consecutive hours before using the machine. -
Page 25: Functional Overview
User Manual SL 280 - SL 380 - SL 580 – SLI 250 4.5 Functional overview Control handle with buttons for propulsion No. Description On/off button for propulsion High/low travel speed Speed and direction regulator Safety switch Control panel for hoisting functions, etc. - Page 26 User Manual SL 280 - SL 380 - SL 580 – SLI 250 Activation of vacuum No. Description On/off handle for vacuum Safety lock for vacuum Power No. Description Main switch Charger Charging plug Emergency stop Issued by: Date: Approved by: Document name.:...
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Page 27: Functional Description
User Manual SL 280 - SL 380 - SL 580 – SLI 250 4.6 Functional description Description Function Interrupts signal power to the motor. Can be used if On/off switch accidental activation of propulsion must be eliminated High/low travel speed Switching between high and low speed. -
Page 28: Storage, Transport, Handling And Lifting
User Manual SL 280 - SL 380 - SL 580 – SLI 250 5 Storage, transport, handling and lifting 5.1 Storage If the machine needs to be stored, storage must be done under the following conditions in order to preserve the machine's condition and functional capacity: •... -
Page 29: Handling And Lifting
User Manual SL 280 - SL 380 - SL 580 – SLI 250 5.3 Handling and lifting When handling and lifting the machine, use approved lifting equipment in the form of a crane or hoist with sufficient load capacity. In addition, approved lifting equipment must be used in the form of round slings, chains etc. -
Page 30: Maintenance And Troubleshooting
User Manual SL 280 - SL 380 - SL 580 – SLI 250 6 Maintenance and troubleshooting 6.1 Overview of service, maintenance and lubrication intervals In addition to the dates listed, some components are subjected to Annually ongoing wear and must therefore be replaced if necessary. - Page 31 User Manual SL 280 - SL 380 - SL 580 – SLI 250 Check for suspicious Defective actuators must be replaced. sounds and full movement in all directions; lifting, extension, side shift, tilt and rotation. Move the lifting actuators all the way down. Press Reset lifting actuator up and down simultaneously for 10 to 15 seconds.
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Page 32: Functional Inspection
User Manual SL 280 - SL 380 - SL 580 – SLI 250 Use a load to trigger an overload by moving the extension out. When the overload is triggered, all lifting except extension must be deactivated. Function check of overload... - Page 33 User Manual SL 280 - SL 380 - SL 580 – SLI 250 3. Adjust the suction cups to fit the test object. WARNING! Never use a wet or greasy object! WARNING! Never use an object that is not airtight!
- Page 34 User Manual SL 280 - SL 380 - SL 580 – SLI 250 o Repeat 3-5 times until the actuators stop correcting. • Parking brake o Turn off the main switch. o Checks: It must not be possible to push or roll the machine.
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Page 35: Cleaning The Machine
User Manual SL 280 - SL 380 - SL 580 – SLI 250 6.3 Cleaning the machine • Clean the machine with running water, soap and a soft brush. ATTENTION! Do not use a pressure washer to clean the machine! ATTENTION! Never direct the jet of water at the engine! •... -
Page 36: Troubleshooting
6.4 Troubleshooting ATTENTION! In case of unexpected failure or malfunctioning of the machine, the machine must be stopped immediately! The fault must be reported to Smartlift customer service immediately via tel. +45 97 72 29 11 or via email customerservice@smartlift.com. -
Page 37: Fuses
User Manual SL 280 - SL 380 - SL 580 – SLI 250 6.5 Fuses Size Function Position 100A Propulsion By the motor controller Supply to the control box In the battery case Charger By charger Issued by: Date: Approved by: Document name.:... -
Page 38: Tightening Torques
User Manual SL 280 - SL 380 - SL 580 – SLI 250 6.6 Tightening torques Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 36 of 52... - Page 39 User Manual SL 280 - SL 380 - SL 580 – SLI 250 Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 37 of 52...
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Page 40: Spare Parts
SL 280 - SL 380 - SL 580 – SLI 250 6.7 Spare parts If spare parts are needed, these can be ordered by contacting your nearest dealer or Smartlift Customer Service at tel. +45 97 72 29 11 or email: customerservice@smartlift.com. -
Page 41: Dismantling Of Vacuum Yoke And Swivel Joint (Sl)
User Manual SL 280 - SL 380 - SL 580 – SLI 250 8 Dismantling of vacuum yoke and swivel joint (SL) This describes how the vacuum yoke is removed from the different models of machine. In order to remove the vacuum yoke and swivel joints, the following steps must be completed in the indicated order. -
Page 42: Rt, Hl Rt And Hle Rt Models (Sl)
User Manual SL 280 - SL 380 - SL 580 – SLI 250 8.1 RT, HL RT and HLE RT models (SL) In order to remove the vacuum yoke, the following steps must be completed in the indicated order. Description... -
Page 43: Annexes
User Manual SL 280 - SL 380 - SL 580 – SLI 250 9 Annexes 9.1 Terms and abbreviations Term Text Things that can cause bodily injury or death Warning! Things that can cause bodily injury or property damage Attention! -
Page 44: Declaration Of Conformity
User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.2 Declaration of conformity Manufacturer and bearer of responsibility for the compilation of technical files: Morten Rosengreen Head of development Smartlift A/S N.A. Christensensvej 39 DK - 7900 Nykøbing Mors... -
Page 45: Load Charts Sl
User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3 Load charts SL Load charts only apply to machines with standard configurations. 9.3.1 SL 280 Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04... - Page 46 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.2 SL 380 Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 44 of 52...
- Page 47 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.3 SL 380 HL Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 45 of 52...
- Page 48 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.4 SL 380 RT Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 46 of 52...
- Page 49 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.5 SL 580 Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 47 of 52...
- Page 50 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.6 SL 580 HL Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 48 of 52...
- Page 51 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.7 SL 580 HLE Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 49 of 52...
- Page 52 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.3.8 SL 580 HLE RT Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 50 of 52...
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Page 53: Load Charts Sli
User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.4 Load charts SLI Load charts only apply to machines with standard configurations (Without tools). 9.4.1 SLI 250 Issued by: Date: Approved by: Document name.: Page 13/12/2024... - Page 54 User Manual SL 280 - SL 380 - SL 580 – SLI 250 9.4.2 SLI 250 HLE Issued by: Date: Approved by: Document name.: Page 13/12/2024 USER MANUAL - 280-380-580-250 EN 04 52 of 52...
- Page 55 User Manual SL 280 - SL 380 - SL 580 – SLI 250 N.A. Christensensvej 39, DK-7900 Nykøbing Mors Tel.: +45 97 72 29 11 E-mail: smart@smartlift.com www.smartlift.com...
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