SmartLift SL 608 User Manual

Outdoor high lifter

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US SL 608 Outdoor High Lifter - 01/2018

User manual

Model/type:

SL 608 OUTDOOR High Lifter - 1.63 hp

N.A. Christensensvej 39, DK-7900 Nykøbing Mors

Tlf.: +45 97 72 29 11 E-mail: smart@smartlift.dk

www.smartlift.dk

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Page 1 US SL 608 Outdoor High Lifter - 01/2018 User manual © 2006 Copyright. www.smartlift.dk Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp N.A. Christensensvej 39, DK-7900 Nykøbing Mors Tlf.: +45 97 72 29 11 E-mail: smart@smartlift.dk www.smartlift.dk...
Page 2: Table Of Contents
US SL 608 Outdoor High Lifter - 01/2018 Table of Contents: Introduction EU Declaration of Conformity General Description Transport/Handling/Putting into Operation/Storage Technical Data, Safety Rules Overview/ - General Description Operation for Vacuum function Control for arm and yoke Important Operation (vacuum & electric functions) Electric Functions Charger &...
Page 3: Introduction
Read these safety rules on the following pages before putting your Smartlift into operation, and imagine how you may, in your daily use of the machine, ensure that warnings and safety rules will be adhered to.
Page 4: Eu Declaration Of Conformity
US SL 608 Outdoor High Lifter - 01/2018 EU Declaration of Conformity Manufacturer SmartLift A/S N.A. Christensensvej 39 DK - 7900 Nykøbing Mors Hereby declares that: The machine/system: Lift Model/type: SL 608 OUTDOOR High Lifter - 1.63 hp Serial No.:...
Page 5: General Description
US SL 608 Outdoor High Lifter - 01/2018 General Description Pos.no. Product Number Vacuum Pump 007 Suction Cup diam. 15.75 “ Check Valve ½", vacuum Replacement rubber t/suction cup Slide Valve w/lock, vacuum Vacuummeter diam.63 ¼", stainless Hose Set Hose Coupling...
Page 6: Transport/Handling/Putting Into Operation/Storage
Protective Cap for forward and back switch Transport/Handling SmartLift is for indoor and outdoor use. Do not expose the machine to heavy rain and snow. Prior to transport, switch off all electronics on main switch (pos. 38). SmartLift to be fastened securely in truck/trailer for transport and protected against direct rain and snow.
Page 7: Technical Data, Safety Rules
US SL 608 Outdoor High Lifter - 01/2018 Technical Data Total Height 60,24 in Total Width 33 in Total Length 90 in Net Weight 1296 lb Weight Blocks 62.8 lb x 12 units = 754 lb Total Weight incl. 12 weight blocks...
Page 8: Overview/ - General Description
US SL 608 Outdoor High Lifter - 01/2018 WARNING! Explosion Danger! This machine may NOT be used in ATEX area. (Explosion danger environment). DANGER! Staying under the lifted work is strictly prohibited. PROHIBITED! May NOT be used for person lifting.
Page 9 US SL 608 Outdoor High Lifter - 01/2018 5- Slide valve with lock 32 – Control panel for actuator in holder ON/OFF function for driving Switch for fast and slow drive engine © 2006 Copyright. www.smartlift.dk 2 circuit vacuum security system 48+52 –...
Page 10: Operation For Vacuum Function
US SL 608 Outdoor High Lifter - 01/2018 Operation of VACUUM function: (page 13) This function (pos. 5) will switch vacuum on and off. The vacuum pump is controlled by a vacustat. The pumps have been programmed to stop at -0,62.
Page 11: Important Operation (Vacuum & Electric Functions)
US SL 608 Outdoor High Lifter - 01/2018 Electric functions: (pages 9, 11, 14) STOP/EMERGENCY STOP function: The emergency stop button ( pos. 33) is placed on the actual control panel. This button will switch off actuators as well as drive motor.
Page 12: Charger & Battery Case
US SL 608 Outdoor High Lifter - 01/2018 Charger Victron Energy Blue Power Charger IP65 (pos. 26) – Battery Charger for lead acid batteries. The blue Power charger is a three state charger (bulk-absorption float). The absorption stage ends 2 hours after the charger current has reduced to 10% of the nominal current, with a maximum charge time of 18 hours.
Page 13: View Of Vacuum System (Top And Bottom Of Machine)
US SL 608 Outdoor High Lifter - 01/2018 View of vacuum system (top af machine) 2 – Suction cups, 11 – Hose couplings Pipe connection standard diam. 15.75 in 5 – Slide valve with lock. Activates vacuum pump Load diagram...
Page 14: Control Box
US SL 608 Outdoor High Lifter - 01/2018 Control Box 33 – Emergency stop 35 – Controller – telescopic arm 35 – Controller tilting function 16 - Acoustic Alarm, Vacuum 15 – Alarm light, Vacuum Fuse 20 A for controller tilting...
Page 15: Control Panel For Arm And Yoke
US SL 608 Outdoor High Lifter - 01/2018 Control panel for arm and yoke (pos. 32) Lifting arm down Lifting arm up Tilt backwards Tilt forward Telescopic arm ind Telescopic arm out Side shift left Side shift right © 2006 Copyright. www.smartlift.dk...
Page 16: Manual Extension
US SL 608 Outdoor High Lifter - 01/2018 Manual extension How to operate the manual extension Pull or push the manual extension arm to the desired position. There is a distance of 11.8 in between each hole. NB! The fourth hole is the last one. Take care...
Page 17: Extra Movement In Tip Function
US SL 608 Outdoor High Lifter - 01/2018 Extra movement in tip function The machine's tip head has two positions. The purpose of both is to increase the manoeuvrability of the machinery. When the yoke has settled, loosen the nut.
Page 18: Load Diagram
US SL-608 OUTDOOR High Lifter 01/2017 SL 608 OUTDOOR High Lifter...
Page 19 US SL-608 OUTDOOR High Lifter 01/2017 When operating SL 608 OUTDOOR High Lifter please be aware of: Spring must be back in place after turning the yoke Bolt must be in position in the hole afte turning the yoke to the side If the yoke has been dismantled, be aware that the washer is placed between the castle nut and the yoke.
Page 21: Stop-Down Troubleshooting Of Smartlift
US SL-608 OUTDOOR High Lifter 01/2017 Stop Down troubleshooting For any fault on Smartlift, first look into the options below:  Has anything visible been broken, or is anything unusual, about the machine? Is there any murmuring or noise? ...
Page 22 1. Stop Down vacuum system Slide Valve w/safety lock for activation and deactivation of vacuum suction. © 2006 Copyright. www.smartlift.dk Vacuum suction on both pressure gauges to be -0,62 bar (between -0,6 and -0,7) © 2006 Copyright. www.smartlift.dk If – vacuum pump will not run.
Page 23 You may listen for leaks. 2 vacuum guards with check valve Vacuum Guard light green when pump is running (2 circuits system) Vacuum Guard light red when correct vacuum suction reached 2 pcs. Vacuum filters © 2006 Copyright. www.smartlift.dk...
Page 25 1 for tilting of yoke, 2 for lifting of arm, 1 for telescoping of arm, and 1 for side change. Actuator for tilting Line should be in holders Emergency stop © 2006 Copyright. www.smartlift.dk Actuators for lifting, 2 pcs. Linak LA36 © 2006 Copyright. www.smartlift.dk...
Page 26 Pushing the operation panel button repeatedly to function ”down” will run lift actuators to bottom position, and both actuators should run synchronously again. © 2006 Copyright. www.smartlift.dk Safety switch for non-synchronous running on actuator Actuator for tilt function Actuator for telescopic arm...
Page 27 US SL-608 OUTDOOR High Lifter 01/2017 Control box with controllers for all actuators Controller for tilting Controller for telecoping actuator actuator Controller for side shift Controller for lifting actuators © 2006 Copyright. www.smartlift.dk...
Page 28 US SL-608 OUTDOOR High Lifter 01/2017 Syncronous controller (controller for lifting actuators) Controller for lifting actuators (2 pcs.) Voltage between clamps 1 and 2 must be approx. 24 Volt Safety switch below the lifting actuators can be switched off. Clamp 1 and 16 Clamp 1 and 13 Voltage between clamp 1 and 13 must be approx.
Page 29 US SL-608 OUTDOOR High Lifter 01/2017 Controller for single actuator (side shift, tilt of yoke, telescopic arm) (The illustration is from side shift controller. The procedure is the same for tilt and telescoping) No reaction on actuator for side shift, tilt of yoke or telescopic arm.
Page 30 47c Fuse 10 A for Electric brake motor controller Actuator for side shift © 2006 Copyright. www.smartlift.dk © 2006 Copyright. www.smartlift.dk Motor controller for 47b Fuse 100 A for Tyre pressure max for all four wheels: 43 PSI/2,95 Bar/295 Kpa.
Page 31: Information And Manual Charger
US SL-608 OUTDOOR High Lifter 01/2017 Battery charger Victron Energy - Blue Power Charger IP65 For complete manual refer to: https://www.victronenergy.com/upload/documents/Datasheet-Blue-Power-Battery-Charger-IP65- 90-135VAC-EN.pdf INDICATIONS: LED indication Description Yellow LED on: battery being charged. Yellow LED on and green LED on: absorption charge. Green LED on: battery fully charged, float charge.
Page 33 US SL-608 OUTDOOR High Lifter 01/2017 Wiring for SL 608 Outdoor High Lifter Brown 1 Pin 13 Red/Blue Blue 2 Pin 5 Pink Yellow 3 Pin 8 Green Engine Grey 4 Pin 32 Red/Green Red 5 Pin 26 Brown White 6 Pin 31 Grey/Blue...

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