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SmartLift SL 408 User Manual

Outdoor high lifter - 1200w
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ENG SL 408 Outdoor High Lifter - 01
User manual
© 2006 Copyright. www.smartlift.dk
Model/type:
SL 408 OUTDOOR High Lifter – 1200W
kyle@divisioneightrentals.com
919-414-5320

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Summary of Contents for SmartLift SL 408

  • Page 1 ENG SL 408 Outdoor High Lifter - 01 User manual © 2006 Copyright. www.smartlift.dk Model/type: SL 408 OUTDOOR High Lifter – 1200W kyle@divisioneightrentals.com 919-414-5320...

  • Page 2: Table Of Contents

    ENG SL 408 Outdoor High Lifter - 01 Table of Contents: Introduction EU Declaration of Conformity General Description Transport/Handling/Putting into Operation/Storage Technical Data, Safety Rules Overview/ - General Description Operation for Vacuum function Control for arm and yoke Important Operation (vacuum & electric functions) Electric Functions Charger &...

  • Page 3: Introduction

    Introduction Congratulations on your new SL 408 OUTDOOR High Lifter. SmartLift has been designed and constructed so as to safeguard product users against accidents as far as at all possible. Unfortunately, certain functions in a machine cannot be safeguarded. This is why safety rules have been prepared by way of warnings in this instruction.

  • Page 4: Eu Declaration Of Conformity

    ENG SL 408 Outdoor High Lifter - 01 EU Declaration of Conformity Manufacturer Smartlift A/S N.A. Christensensvej 39 DK - 7900 Nykøbing Mors Hereby declares that: The machine/system: Lift Model/type: SL 408 OUTDOOR High Lifter – 1200W Serial No.: ____________...

  • Page 5: General Description

    ENG SL 408 Outdoor High Lifter - 01 General Description Pos.no. Product Number Vacuum Pump 007 Suction Cup diam. 300 mm Check Valve ½", vacuum Replacement rubber t/suction cup Slide Valve w/lock, vacuum Vacuum meter diam.63 ¼", stainless Hose Set...
  • Page 6 ENG SL 408 Outdoor High Lifter - 01 Transport/Handling SmartLift is for indoor and outdoor use. Do not expose the machine to heavy rain and snow. Prior to transport, switch off all electronics on main switch (pos. 38). SmartLift to be fastened securely in truck/trailer for transport and protected against direct rain and snow.
  • Page 7 Safety Rules (Pages 9, 11, 14) Daily Use Your SmartLift may only be used by persons who have been given qualified training in the operation of this machine and its safety functions. Before use, user should check that there are no loose objects on the machine since this would entail breakdown and danger risks.

  • Page 8: Overview/ - General Description

    ENG SL 408 Outdoor High Lifter - 01 WARNING! Explosion Danger! This machine may NOT be used in ATEX area. (Explosion danger environment). DANGER! Staying under the lifted work is strictly prohibited. PROHIBITED! May NOT be used for person lifting. Parking on slopes is not allowed.
  • Page 9 ENG SL 408 Outdoor High Lifter - 01 5- Slide valve with lock 32 – Control panel for actuator in holder ON/OFF function for driving Switch for fast and slow drive engine © 2006 Copyright. www.smartlift.dk 2 circuit vacuum security system 48 –...

  • Page 10: Operation For Vacuum Function

    Control Panel (pos. 32) for arm and yoke: (pages 9 and 15) Users should make a point of reading the function description below, so as to become familiar with the functioning of the machine. SmartLift is operated manually. This machine generally has four functions which may be operated individually. UP/DOWN function: This function will make the arm move either up or down.

  • Page 11: Electric Functions

    ENG SL 408 Outdoor High Lifter - 01 Electric functions: (pages 9, 11, 14) STOP/EMERGENCY STOP function: The emergency stop button (pos. 33) is placed on the actual control panel. This button will switch off actuators as well as drive motor.
  • Page 12 ENG SL 408 Outdoor High Lifter - 01 Charger Victron Energy Blue Power Charger IP65 (pos. 26) – Battery Charger for lead acid batteries. The blue Power charger is a three state charger (bulk-absorption float). The absorption stage ends 2 hours after the charger current has reduced to 10% of the nominal current, with a maximum charge time of 18 hours.

  • Page 13: View Of Vacuum System (Top And Bottom Of Machine)

    ENG SL 408 Outdoor High Lifter - 01 View of vacuum system (top of machine) 2 – Suction cups, 11 – Hose couplings Pipe connection standard diam. 300 mm 5 – Slide valve with lock. Activates vacuum pump Load diagram...

  • Page 14: Control Box

    ENG SL 408 Outdoor High Lifter - 01 Control Box 33 – Emergency stop 35 – Controller – telescopic arm 35 – Controller tilting function 15 – Alarm light, Vacuum 16 - Acoustic Alarm, Vacuum 34 – Controller – lifting arm 36 –...

  • Page 15: Switches And Alarms

    ENG SL 408 Outdoor High Lifter - 01 Switches and alarms 38 – Main switch is placed at the 33 – Emergency stop back side of the battery case 15 – Alarm light, vacuum 16 – Acoustic alarm, vacuum 44 – Battery indicator, indication of operation time ©...

  • Page 16: Control Panel For Arm And Yoke

    ENG SL 408 Outdoor High Lifter - 01 Control panel for arm and yoke (pos. 32) Lifting arm down Lifting arm up Tilt forward Tilt backwards Telescopic arm out Telescopic arm ind Side shift left Side shift right © 2006 Copyright. www.smartlift.dk...
  • Page 17 ENG SL 408 Outdoor High Lifter - 01 SMARTLIFT 408 OUTDOOR High Lifter...
  • Page 18 ENG SL 408 Outdoor High Lifter - 01 When operating High Lifter please be aware of: Spring must be back in place after turning the yoke Bolt must be in position in the hole after turning the yoke to the side ©...
  • Page 19 ENG SL 408 Outdoor High Lifter - 01 THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED WHEN DRIVING OFF ROAD © 2006 Copyright. www.smartlift.dk © 2006 Copyright. www.smartlift.dk Supporting leg in Supporting leg out...
  • Page 20 ENG SL 408 Outdoor High Lifter - 01 Stop Down troubleshooting For any fault on Smartlift, first look into the options below:  Has anything visible been broken, or is anything unusual, about the machine? Is there any murmuring or noise? ...
  • Page 21 ENG SL 408 Outdoor High Lifter - 01 1. Stop Down vacuum system Slide valve w/safety lock for activation and deactivation of vacuum suction. © 2006 Copyright. www.smartlift.dk Vacuum suction on both pressure gauges to be 0.62 bar (between 0.6 – 0.7 bar) ©...
  • Page 22 ENG SL 408 Outdoor High Lifter - 01 If – the pressure gauge indication drops after the main switch has been disconnected, and the slide valve closed. In that case, there will be a fault – a leak between slide valve and check valve. Pressure gauge, slide valve or vacuum guard may be defective.
  • Page 23 ENG SL 408 Outdoor High Lifter - 01 2. Stop-Down at ”movements” controlled via control panel If – no response to pushing control panel, all functions Has emergency stop been released? Reconnect emergency stop by turning the emergency button. Check whether main switch is on (placed on battery case between lift actuators) –...
  • Page 24 ENG SL 408 Outdoor High Lifter - 01 If –no response when pushing control panel, individual functions Has the safety switch been activated? If activated, try one of the possibilities above. There may be a fault on actuators for movements, or when controlling these.
  • Page 25 ENG SL 408 Outdoor High Lifter - 01 Fault on lift actuator If the lift actuators, or one of these, stop due to”unbalanced” load, one of the safety switches under the actuators will have switched off the power supply. The following may be done to re-establish normal...
  • Page 26 ENG SL 408 Outdoor High Lifter - 01 Control box with controllers for all actuators Controller for telecoping actuator Controller for tilting actuator Controller for lifting Controller for side shift actuators © 2006 Copyright. www.smartlift.dk...
  • Page 27 ENG SL 408 Outdoor High Lifter - 01 Syncronous controller (controller for lifting actuators) Controller for lifting actuators (2 pcs.) Voltage between clamps 1 and 2 must be approx. 24 Volt Safety switch below the lifting actuators can be switched off.
  • Page 28 ENG SL 408 Outdoor High Lifter - 01 Controller for single actuator (side shift, tilt of yoke, telescopic arm) (The illustration is from side shift controller. The procedure is the same for tilt and telescoping) No reaction on actuator for side shift, tilt of yoke or telescopic arm.
  • Page 29 ENG SL 408 Outdoor High Lifter - 01 3. Stop-Down at Drive Section If - no response at activation on regulating lever (no click sound) Check whether the main switch is on – to be turned clockwise to switch on. Is the switch on the regulation handle for on/off in position ON? –...
  • Page 30 ENG SL 408 Outdoor High Lifter - 01 Battery charger Victron Energy - Blue Power Charger IP65 For complete manual refer to: https://www.victronenergy.com/upload/documents/Datasheet-Blue-Power-Battery-Charger-IP65- 90-135VAC-EN.pdf INDICATIONS: LED indication Description Yellow LED on: battery being charged. Yellow LED on and green LED on: absorption charge.

  • Page 31: Wiring Diagrams

    ENG SL 408 Outdoor High Lifter - 01 WIRING DIAGRAMS...
  • Page 32 ENG SL 408 Outdoor High Lifter - 01...
  • Page 33 ENG SL 408 Outdoor High Lifter - 01...
  • Page 34 ENG SL 408 Outdoor High Lifter - 01 Wiring for SL 408 Outdoor High Lifter Brown 1 Pin 13 Red/Blue Blue 2 Pin 5 Pink Yellow 3 Pin 8 Green Engine Grey 4 Pin 32 Red/Green Red 5 Pin 26 Brown...

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