Related Manuals for SmartLift SL 808
Summary of Contents for SmartLift SL 808
- Page 1 SL 808 SL 1008 User Manual English Issued by: Date: Approved by: Document no.: Rev.: 08-04-2021 EN-G-7012...
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Page 2: Table Of Contents
User Manual SL 808 - SL 1008 Table of contents 1 Introduction ............................4 1.1 Smartlift customer service ..................... 4 1.2 Reading guide ........................4 1.3 About the operating manual ....................5 1.4 Machine types covered ......................6 1.5 Nameplate ..........................6 2 Overview and use .......................... - Page 3 User Manual SL 808 - SL 1008 9.2 Declaration of conformity ....................43 9.3 Load charts.......................... 44 Issued by: Date: Approved by: Document no.: Rev.: 08-01-2021 EN-G-7012...
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Page 4: Introduction
User Manual SL 808 - SL 1008 1 Introduction Smartlift A/S is an innovative company which develops and manufactures smart lifts, which are marketed worldwide. A Smartlift is characterized by the highest levels of precision, reliability and quality. The machines are designed to transport and install heavy window sections on construction sites and in industry so that the user does not have to perform heavy and straining manual lifting. -
Page 5: About The Operating Manual
User Manual SL 808 - SL 1008 1.3 About the operating manual The operating manual has been divided into a user manual and a service manual. User manual Service manual Includes: Includes: Machine overview Parts lists Advanced Safety instructions troubleshooting... -
Page 6: Machine Types Covered
SL 808 - SL 1008 1.4 Machine types covered The user manual covers machines SL 808 and SL 1008, both of which are part of Smartlift’s Outdoor series which has been designed for performing work on construction sites both outdoors and indoors. -
Page 7: Overview And Use
User Manual SL 808 - SL 1008 2 Overview and use 2.1 Machine overview Below is an overview of the components that are mentioned in several places in this manual and which are often referred to in everyday situations 2.1.1 Vacuum yoke... - Page 8 User Manual SL 808 - SL 1008 2.1.2 Boom Description Description Description Rotator Dbl. Extension cylinder 1. Extension boom Draw bar for rotator Alarm - Sound and light 2. Extension boom Draw bar Vacuum handle Tilt cylinder Main boom Issued by:...
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Page 9: Base Machine
User Manual SL 808 - SL 1008 2.1.3 Base machine Description Description Description Control handle Battery indicator Charging plug Emergency stop - Vacuum meter Support leg Remote control Remote control Lifting cylinder Plate for support leg Load cell Remote control charger... -
Page 10: Label Overview
ATTENTION! In case of illegible or unclear information and warnings on labels, load charts, etc., these must be replaced by new ones. New labels can be ordered from Smartlift’s customer service department on tel. +45 97 72 29 11 or via email: Customerservice@smartlift.com. -
Page 11: Technical Specifications
User Manual SL 808 - SL 1008 2.3 Technical Specifications Machine model SL 808 SL 1008 825kg 1000kg 1810lb 2200lb 1480kg Self-weight 3260lb 3,30m Total length 10,85ft 2,85m Transport length 9,35ft 1,50m Height 4,95ft 1,02m Width 3,35ft 1,52m Width of yoke... -
Page 12: Operating Limits
User Manual SL 808 - SL 1008 2.4 Operating limits It is the user's responsibility to be alert and vigilant in the environment in which the machine is used. The user must be aware of everything that could impact safety of both machine and people. -
Page 13: Temperature And Humidity
User Manual SL 808 - SL 1008 An example using an SL 1008: At a distance of 1.25 m (4.1 ft) from the front wheel, an SL 1008 can lift up to 750kg (1650lb) (see load chart section 9.3.2). At a wind speed of 8 m/s (17,9mph) lifting an item with a surface area of (43 sq ft), the wind load index reads as 80% This means that the maximum load is reduced to 750 (1650lb) x 0,8 = 600kg (1320lb). - Page 14 User Manual SL 808 - SL 1008 WARNING! • Never stand below the machine when it is moving up or down a slope! • Always drive at low speed and exercise caution when going down a slope! 2.4.8 Slope – Without load...
- Page 15 User Manual SL 808 - SL 1008 2.4.9 Slope – with load When driving a loaded machine on slopes, the below chart can be used as a guide. WARNING! The shape and weight of the load, the speed of the machine, and weather conditions all affect the stability of the machine when driving on a slope.
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Page 16: Safety And Residual Risks
User Manual SL 808 - SL 1008 3 Safety and residual risks 3.1 Safety instructions The machine may only be used by persons who have received competent training in the use of the machine's functions and who understand the risks involved in using the machine. The user must have read and understood this user manual before using the machine. -
Page 17: Emergencies
User Manual SL 808 - SL 1008 3.2 Emergencies 3.2.1 The machine loses vacuum WARNING! If the machine suddenly loses vacuum, the load must be immediately lowered and placed on a solid surface! 3.2.2 The machine overturns If the machine has overturned, it must be raised by hoisting from the designated hoisting eyes. See section 5.3 Handling and lifting. -
Page 18: Before Operation
User Manual SL 808 - SL 1008 4.1 Before operation WARNING! • Do not use a knife to remove the packaging materials! • Never use the machine if visible damage or defects have been identified! Before operating the machine, it must be inspected for visible damage to the i.a. vacuum hoses, wires, suction cups and the vital parts of the steel structure. -
Page 19: Operating Functions
User Manual SL 808 - SL 1008 4.3 Operating functions This section visualises where hazardous situations may occur when using the machines. 4.3.1 General: • ATTENTION! Before activating hydraulics for lifting, extending, tilting, turning and rotating, pay attention to the following: o The vacuum yoke or load can hit the machine or the surface. -
Page 20: After Operation
User Manual SL 808 - SL 1008 4.4 After operation 4.4.1 Machine batteries In order to ensure optimum preservation of battery capacity, use the following charging pattern: • Connect the charger for at least 8 consecutive hours before using the machine. - Page 21 User Manual SL 808 - SL 1008 Charge Level LEDs and Charge LEDs Charge Level LEDs Charge LEDs 25% Charge Level LED illuminates when the battery is between 0% og 25% charged. RED LEDs “spin” indicating that the batteries are 50% Charge Level LED illuminates when the battery is between 25% og 50% charged.
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Page 22: Remote Control Batteries
User Manual SL 808 - SL 1008 4.4.2 Remote control batteries In order to ensure optimum preservation of battery capacity, use the following charging pattern: • Always keep the extra battery in the charger. See location on the charger in section 4.5.1 Power. -
Page 23: Functional Overview
User Manual SL 808 - SL 1008 4.5 Functional overview 4.5.1 Power Decription Function Charging plug Connecting the mains socket for charging Main switch Disables all functions (including vacuum) Charger - Machine Charges the batteries of the machine Charger - Remote control... -
Page 24: Control Handle
User Manual SL 808 - SL 1008 4.5.2 Control handle Decription Function On/off button for On: Propulsion can be activated propulsion Off: Propulsion is interrupted High/low travel High: High max Speed speed Low: Low max Speed Speed and direction Used for regulating travel speed... - Page 25 User Manual SL 808 - SL 1008 50mm 1,97in Decription Function Forward: The machine shifts to the right Sideshift Backward: The machine shifts to the left 50mm 1,97in 52° Decription Function Raise / Forward: The boom is lowered 14° lower...
- Page 26 User Manual SL 808 - SL 1008 42° Decription Function Forward: The vacuum yoke is tilted forward. Tilt Backward: The vacuum yoke is telted backwards. 82° Decription Function 90° Left: Rotation (20A) Function Turning switch Right: (20B) Forward: The vacuum yoke is rotated clockwise.
- Page 27 User Manual SL 808 - SL 1008 4.5.4 Display remote control (Only SL 1008) Decription Function Battery indicator Indicates the battery level of the machine Machine (Volts). Battery indicator Indicates the battery level of the remote Remote control control. Indicates the signal strength between the Signal indicator remote control and the machine.
- Page 28 User Manual SL 808 - SL 1008 4.5.5 Vacuum Description Function Push forward to activate vaccum. Vacuum handle Retracte to deactivate vacuum. Locks the vacuum handle when Safety lock the vacuum is activated. Pull out when deactivating vacuum. 4.5.6 Alarm - Sound and light...
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Page 29: Storage, Transport, Handling And Lifting
User Manual SL 808 - SL 1008 5 Storage, transport, handling and lifting 5.1 Storage If the machine needs to be stored, storage must be done under the following conditions in order to preserve the machine's condition and functional capacity: •... -
Page 30: Maintenance And Troubleshooting
User Manual SL 808 - SL 1008 6 Maintenance and troubleshooting 6.1 Overview of service, maintenance and lubrication intervals In addition to the dates listed, some components are subjected to Annually ongoing wear and must therefore be replaced if necessary. - Page 31 User Manual SL 808 - SL 1008 Vacuum hoses Check and replace if damaged. Suction cups Check for damage and replace if necessary. Clean and lubricate (A). 3.10 Couplings Check for leaks. Tighten if necessary and replace if damaged. Actuator Check for suspicious Defective actuators must be replaced.
- Page 32 User Manual SL 808 - SL 1008 Damaged parts must be replaced. Lubricate moving parts. (B) Electronics and safety equipment Main switch Check the on/off function. Check the functionality. Emergency stop contact Repair or replace if necessary. Remote control Check all functions.
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Page 33: Functional Inspection
User Manual SL 808 - SL 1008 Communication cable for Visual inspection. Make sure the device is present remote control and intact. Shoulder strap for remote Visual inspection. Make sure the device is present control and intact. 10.0 Static test load... - Page 34 User Manual SL 808 - SL 1008 6.2.2 Safety functions Method for inspecting security functions. ATTENTION! • Security features must be inspected according to section 6.1 Overview of service, maintenance and lubrication intervals! • Security features must always be available and functional! •...
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Page 35: Cleaning The Machine
User Manual SL 808 - SL 1008 rear of the machine is used to do this. Regarding requirements for lifting equipment see section 5.3 Handling and lifting. ▪ Alarm with sound and YELLOW light indicates that the machine is loaded with 85-99% of the lifting capacity. -
Page 36: Troubleshooting
6.4 Troubleshooting ATTENTION! In case of unexpected failure or malfunctioning of the machine, the machine must be stopped immediately, and the fault must be reported to Smartlift customer service immediately via tel. +45 97 72 29 11 or via email customerservice@smartlift.com. -
Page 37: Fuses
User Manual SL 808 - SL 1008 6.5 Fuses Size Function Position 125A Propulsion By the main switch 100A Hydraulik By the main switch For the machine charger In the battery case For the remotecontrol charger In the battery case... -
Page 38: Tightening Torques
User Manual SL 808 - SL 1008 6.6 Tightening torques Issued by: Date: Approved by: Document no.: Rev.: 08-04-2021 EN-G-7012 Page 38 of 46... - Page 39 User Manual SL 808 - SL 1008 Issued by: Date: Approved by: Document no.: Rev.: 08-04-2021 EN-G-7012 Page 39 of 46...
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Page 40: Checking The Parking Brake
User Manual SL 808 - SL 1008 6.7 Checking the parking brake The machine must be stationary and the direction selector/speed controller cannot be activated. 1. Remove the front mudguard 2. Remove the rubber sleeve by the parking brake. The rubber sleeve can be pulled to the side without being damaged. -
Page 41: Spare Parts
SL 808 - SL 1008 6.8 Spare parts If spare parts are needed, these can be ordered by contacting your nearest dealer or Smartlift Customer Service at tel. +45 97 72 29 11 or email: customerservice@smartlift.com 7 Scrapping and disposal The machine must be scrapped and disposed of in accordance with local regulations. -
Page 42: Annexes
User Manual SL 808 - SL 1008 9 Annexes 9.1 Terms and abbreviations Term Text Warning! Things that can cause bodily injury or death Attention! Things that can cause bodily injury or property damage The user The person who operates the machine and is responsible for security... -
Page 43: Declaration Of Conformity
User Manual SL 808 - SL 1008 9.2 Declaration of conformity Manufacturer and bearer of responsibility for the compilation of technical files: Smartlift A/S N.A. Christensensvej 39 DK - 7900 Nykøbing Mors Hereby declares that: Model: Serial no.: ____________________ Date:... -
Page 44: Load Charts
User Manual SL 808 - SL 1008 9.3 Load charts Load charts only apply to machines with standard configurations. 9.3.1 SL 808 Issued by: Date: Approved by: Document no.: Rev.: 08-04-2021 EN-G-7012 Page 44 of 46... - Page 45 User Manual SL 808 - SL 1008 9.3.2 SL 1008 Issued by: Date: Approved by: Document no.: Rev.: 08-04-2021 EN-G-7012 Page 45 of 46...
- Page 46 User Manual SL 808 - SL 1008 N.A. Christensensvej 39, DK-7900 Nykøbing Mors Tel.: +45 97 72 29 11 E-mail: smart@smartlift.com www.smartlift.com Issued by: Date: Approved by: Document no.: Rev.: 08-04-2021 EN-G-7012 Page 46 of 46...
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