Remove Brush Deck; Replace Brush Deck Motor; Brush Deck Actuator Removal/Replacement - Kärcher WINDSOR Chariot 3 Operating Instructions Manual

Maintenance

Remove Brush Deck

1. Lower brush deck.
2. Turn off machine.
3. Disconnect brush motor power cable.
4. Disconnect vacuum hose from debris tray.
5. Unhook spring lift plate from linkage arms.
6. Remove clevis pin and hardware that connect the
crossbar deck bracket to the deck actuator.
7. Remove both halves of the bumper.
8. Remove (2) screws & hardware that fasten linkage
arms to front support brackets.
9. Slide deck and linkage arms out left side of the
machine.
10. Reverse process to reassemble.

Replace Brush Deck Motor

1. Remove brush deck from machine (see above).
2. Remove (2) shaft cover nuts holding shaft cover in
place and remove shaft cover.
3. Remove (4) nuts to free motor mounting bracket
from deck.
4. Remove motor with attached coupler hub.
5. Remove (6) motor mount bracket face screws.
6. Remove mounting brackets from motor.
7. Remove coupler hub (1 set screw) from old motor
for reuse.
8. Reverse process to reassemble with new motor.
38 8.641-374.0 operator's manual - chariot 3 - cv86/1 rs bp
Brush Deck Actuator Removal/
Replacement
FOR SAFETY: Before leaving or servicing
machine, stop on a level surface. Turn off
machine.
1. Lower brush deck.
2. Turn off machine.
3. Remove actuator cable from the P clamps holding
it in place.
4. Disconnect actuator cable.
5. Remove clevis pin and hardware that connect the
deck actuator to the crossbar deck bracket.
6. Remove clevis pin and hardware that connect the
deck actuator to the actuator mount bracket.
7. Remove actuator.
8. Remove (2) screws that hold the bracket to the
actuator barrel. Separate bracket and remove from
barrel.
9. Reverse process to reassemble with new actuator.
Actuator will need to be adjusted (see Deck
Actuator Adjustment).