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LUBE EGM Owner's Manual

Motor driven grease pump

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EGM
Motor Driven Grease Pump
Owner's Manual
LUBE USA, INC.

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Summary of Contents for LUBE EGM

  • Page 1 Motor Driven Grease Pump Owner’s Manual LUBE USA, INC.
  • Page 2 Context Outline Page 1. Model 2. Specifications: 2.1 Specifications Chart 2.2 Name of Each Component 3. Safety Manual Installation Wire Connection Discharge Port Connection Grease and Refilling Working Conditions (Temperature & Humidity) Air Bleeding Timer on the Machine 4. Pump Operation 4.1 Normal Operation 5.
  • Page 3 This pump is designed to lubricate to each point by delivering relatively small amount of grease through metering valves. 1. Model: 1.1 Name : Motor Driven Grease Pump 1.2 Model Model Part No. Power Reservoir System Type EGM-10S-4-4C 103810 24VDC Main Tubing Pressure Relief Type 400CC cartridge EGM-10S-4-7C 103811 24VDC (PDI System) 700CC cartridge...
  • Page 4 Cartridge Size Material 539131 400cc Cartridge Resin 530705 700cc Cartridge Resin 530377 260cc Resin (5) Pressure gauge(Optional Parts) Part No. Pressure range Thread 109141 25MPa R1/8 2.2 Name of Each Component 179 16 104 43 Cover 4-φ9 Installation Hole Air Bleeding Plug 141 179 EGM-10S-4-7C...
  • Page 5 179 16 104 43 Cover 4-φ9 Installation Hole Air Bleeding Plug 141 179 SP. Port Rc1/8 P.D.I Port Rc1/8 EGM-10T-4-7C Cover 4-φ9 Istallation Hole 104 13 (127) 176 P.D.I Port Rc1/8 EGM-10S-4-4C...
  • Page 6 104 13 (127) 176 SP. Port Rc1/8 P.D.I Port Rc1/8 EGM-10T-4-4C 10 4 13 4-φ9 I ns ta ll at io n  Ho le Refi ll in g  Ni pp le Ai r  Bl ee ding  P lu g P. D. I  Po rt  R c1/8...
  • Page 7 3. Safety Manual 3.1 Installation Mount the pump firmly against the wall or on the flat stand or board. Use M8 screws and mount the pump firmly with three screws. Anti-vibration rubber is recommended when the pump is exposed to vibration. 3.2 Wiring Wire Connection Motor...
  • Page 8 (3) Reservoir Type Please make sure to refill the grease when the follow plate gets down to the low level. When refilling, please make sure to refill through the refill port. Otherwise, it might cause a trouble. Please pay attention not to introduce air and/or foreign particles into the reservoir. 3.5 Working Conditions(Please use within the range below.)...
  • Page 9 3.8 Replacement of Grease Cartridge (Cartridge type only) 3.8.1 400cc Cartridge (1) Pull up the chain (so that the new cartridge can be in). Hook the chain to the slot. (2) Turn the cover C.C.W. and remove it from the pump. (3) Take the empty cartridge and set the new one.
  • Page 10 3.8.1 700cc Cartridge When the end of the cartridge comes down to the low level, please replace the cartridge. Cartridge is NOT recyclable. Never refill grease into the cartridge. Cartridge may burst. Grease cartridge Cover Air purge plug (1) Turn the cover C.C.W. and remove it from the pump . (2) Take the empty cartridge and set the new one.
  • Page 11 (3) Put the cover back and turn it C.W. firmly until it stops.
  • Page 12 4. Pump Operation 4.1 Normal Operation Model EGM-T (1) Power supply from the machine controller for the pump “ON”. (2) Discharge timer “ON” (Timer on the machine). (3) Switching solenoid valve timer “OFF”, grease discharged from Series Progressive port. (4) Switching solenoid valve timer “ON”, grease discharged from P.D.I. port.
  • Page 13 Model EGM-S, EGM-N (1) Power supply from the machine controller for the pump “ON”. (2) Discharge timer “ON”. (Timer on the machine) (3) Interval timer “ON”. (Timer on the machine) (4) Repeat from (2) to (3). Power Supply Discharge Timer...
  • Page 14 5 5 5 5 . . . . Trouble Shooting Trouble Cause Measures to take No grease discharged from Little grease left in the reservoir. Refill reservoir or replace cartridge with the pump same grease. Air in the pump. Perform air bleeding Pump does not operate.
  • Page 15 Air in the system Air in the pipe Refer to the above measures. Due to the low level of grease in the Refill the reservoir or replace the cartridge reservoir, air is introduced into the with the same grease and perform air purge. pump.
  • Page 16 6 6 6 6 . . . . Grease Contamination : Cause(s)and Measure(s) 6.1 Cause(s) of contamination. Causes can be divided into two categories: (1) Before the completion of installation. Foreign particles in the tubing or pump reservoir. (Manufacturing defects of the assembly parts or connecting parts.) (2) During Operation Foreign particles from outside or generated inside of the system.