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Summary of Contents for LUBE AMS-1-1
- Page 1 Ｌ−０１１２−１Ｅ Motorized gear pump INSTRUCTION MANUAL ・ For your safety, read and understand this manual thoroughly before handling the pump. ・ Keep this manual at a designated place for easy access at all times. LUBE CORPORATION ...
- Page 2 Introduction ■System application This motorized gear pump AMS is designed to lubricate each point on a machine by delivering relatively small amount of oil through a metering valve.
- Page 3 ■Questions/Contacts If any question or doubt arises concerning the contents of this manual, contact following: ■ Japan LUBE Corporation Head Office 3-30-16(Horizon 1), Nishi Waseda, Shinjuku-ku, Tokyo, 169-0051 Japan TEL:81-3-3204-8431 FAX:81-3-3204-8520 ■ China LUBE LUBRICATING SYSTEM(SHANG HAI)CO.,LTD C, 3F, 88 Taigu Road, Waigaoqiao Free Trade Zone,...
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Page 4: Table Of Contents
Table of contents Introduction ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・1 Table of contents ・・・・・・・・・・・・・・・・・・・・・・・・・・3 1. Safety precautions ・・・・・・・・・・・・・・・・・・・・・・・・・4 1-1 Basic safety precautions ･･････････････････････････････････････4 1-2 Labels ･･･････････････････････････････････････････････････････4 1-2-1 Types of labels ････････････････････････････････････････････5 1-2-2 Location of labels ･････････････････････････････････････････6 2. -
Page 5: Safety Precautions ・・・・・・・・・・・・・・・・・・・・・・・・・4
1-2 Labels The following labels are affixed on the pump. If any label gets damaged or becomes illegible, contact LUBE immediately. A new one will be supplied at your own cost. ・ Strictly observe the instructions on the labels ＣＡＵＴＩＯＮ... -
Page 6: Types Of Labels ････････････････････････････････････････････5
1-2-1 Types of labels ① ⑤ ＴＹＰＥ ＡＭＳ−１．５ モータ オイルレベル 吐 出 量 １．５ｃｃ／ｍｉｎ Ｕ Ｖ ＯＬ ＯＬ 吐 出 圧 ０．８ ＭＰａ Ｕ Ｖ ＯＬ ＯＬ ＳＥＲ．ＮＯ． 電源ＩＮ オイルレベルＯＵＴ Ｃ Ｏ Ｒ Ｐ Ｏ Ｒ Ａ Ｔ Ｉ Ｏ Ｎ ※With oil level switch only ②... -
Page 7: Location Of Labels ･････････････････････････････････････････6
1-2-2 Location of labels ② ⑤※ ① ③ ④ ※With oil level switch only... - Page 8 2. Specifications and outline 2-1 Specification Item Specification Power supply 100V AC±10%, φ1 200V AC±10%, φ1 100V AC±10%, φ1 200V AC±10%, φ1 Rated voltage Frequency 50 / 60Hz...
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Page 9: Name Of Each Component ･･････････････････････････････････････8
2-2 Name of each component Discharge port(M8×1) Motor φ4 pipe １６ ０ Oil Amount adjustment screw Refilling port Mounting hole ７２． ５ ７２． ５ 3-φ6.5 Installation board Tank... -
Page 10: Installation
Mount and fix the pump firmly using three (3) M6 bolts. LUBE recommends anti-vibration rubber to be applied when the pump is exposed to vibration. Be sure to allow necessary space around the pump as shown on the next page for operation and maintenance. - Page 11 ■ Weight of the pump and required space Ａ Ａ Pump model Code Weight (kg) Required space number (see note below) (mm) AMS-1-1 102401 AMS-1-2 102402 A:150 B:200 AMS-1-1L 102403 AMS-1-2L 102404 AMS-3-1 102405 AMS-3-2 102406 A:150 B:200 AMS-3-1L 102407...
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Page 12: Wiring ･･････････････････････････････････････････････････････11
3-3 Wiring Only qualified personnel electrical work can ＷＡＲＮＩＮＧ connect wiring. The direction of motor rotation is clockwise from output axis side. -
Page 13: Tubing Connection ･･･････････････････････････････････････････12
3-4 Tubing connection Connect tubing to the machine to the discharge port (M8×1). Use tubing good for the pressure 2 MPa or ... -
Page 14: How To Control The Pump ・・・・・・・・・・・・・・・・・・・・・13
4. How to control the pump Install timer(s) on the machine and set the discharge timer and interval cycle as defined below. The operating time and nonoperating time are not limited. Within the operating time of the pump, oil is discharged continuously. ... -
Page 15: Lubricating Oil And Refilling ・・・・・・・・・・・・・・・・・・・14
5. Lubricating oil and refilling 5-1 Lubricating oil to be used Use industrial lubricating oil in the range from 32 to 1300 mm /s of ISO viscosity. Do not use any lubricating oil other than that which has been recommended. -
Page 16: Maintenance ・・・・・・・・・・・・・・・・・・・・・・・・・・15
6. Maintenance 6-1 Suction filter Replace or clean filter once a year. Before conducting maintenance on the pump, turn off the power and make sure that the pump is not operating. Conducting maintenance with the power ＷＡＲＮＩＮＧ... -
Page 17: Troubleshooting ･････････････････････････････････････････････16
Air in the tubing Take off closure plug(s) at operate pump and bleed air in tubing Foreign particle(s) at the Contact LUBE ball seating section of relief valve Pump discharge low Contact LUBE pressure due to relief valve relief... - Page 18 Trouble Cause Measures to take Pressure main leaking from pump Tighten them with proper tubing is not built up discharge port pipe torque or re-pipe them connection parts on machine For proper torque (Due looseness refer to “Tightening excessive tightness) level for connecting sections”...
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Page 19: Appendix．oil Contamination : Causes And Measures ・・・・・・・・・18
Appendix. Oil contamination Causes and measures ■Causes Causes for contamination can be divided into two categories. ○ Before the completion of installation ...
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