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Summary of Contents for LUBE PM-8S-18LP
- Page 1 Ｌ－０１３０－１Ｅ Pneumatic Lubrication Pump PM-8S-18LP (Code No.102660) INSTRUCTION MANUAL ・ For your safety, read and understand this Manual thoroughly before handling the pump. ・ Keep this Manual at a designated place for easy access at all times. LUBE CORPORATION...
- Page 2 Introduction ■System Application This Pneumatic Lubrication Pump “PM-8S-18LP ” is designed to lubricate each point on a machine by delivering relatively small amount of grease through a metering valve. Do not use this system for any other purposes. ■Marks used in Manual...
- Page 3 ■Questions/Contacts If any question or doubt arises concerning the contents of this Manual, please contact the following. ■ Japan LUBE Corporation Head Office 3-30-16 (Horizon 1), Nishi-Waseda, Shinjuku-ku, Tokyo, 169-0051 Japan TEL: 81-3-3204-8431 FAX: 81-3-3204-8520 URL: http://www.lube.co.jp ■ China LUBE LUBRICATING SYSTEM(SHANG HAI)CO.,LTD...
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Page 4: Table Of Contents
Table of Contents Introduction ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Table of Contents・・・・・・・・・・・・・・・・・・・・・・・・・・ 1. Safety Precautions ・・・・・・・・・・・・・・・・・・・・・・・・ 1-1 Basic Safety Precautions ･･･････････････････････････････････ 1-2 Labels･･････････････････････････････････････････････････････ 1-2-1 Types of Labels･･････････････････････････････････････････ 1-2-2 Location of Labels ･･･････････････････････････････････････ 2. Specifications and General Information ・・・・・・・・・・・・・・・ 2-1 Specifications････････････････････････････････････････････････ 6 2-2 Description of each part･･････････････････････････････････････ 3. -
Page 5: Safety Precautions
・Never modify or change this pump without prior permission of LUBE. Labels The following labels are affixed on the pump. If any label gets damaged or becomes illegible, contact LUBE immediately. A new one will be supplied at your own cost. ＣＡＵＴＩＯＮ... -
Page 6: Types Of Labels
・ Strictly observe the instructions on the labels affixed to the pump. ・ Never remove from nor disfigure any labels on the pump. 1-2-1 Types of Labels ① リューベツール ＬＵＢＥ－ＴＯＯＬ 取扱注意事項 １） 使用油は１０～１００ｍ㎡／ｓ（４０℃）の新油を使用してください。 ２）１年に一度はポンプ下部のサクションフィルターを交換 してください。 ３） １年に一度はタンク内を洗浄してください。 ※機能不良の原因と処置 Ａ）ポンプから油が出ない時 ・エアー源が切れている―エアー源の確認・修理。 ・給油タンクの油面が低い―規定値まで推奨油を追加する。 また完了後管路のエアー抜きを行う。 ・サクションフィルターの目づまり―フィルターの洗浄または交換。... -
Page 7: Specifications And General Information
① ② 2. Specifications and General Information 2-1 Specifications Specifications /shot Discharge volume Discharge pressure 5:1 (ratio of internal pump pressure to ratio supplied air pressure) 1.75 to 2.5 MPa Pump Discharge pressure See “3-4 Discharge pressure and air supply pressure.” Pressure relief Internal pressure relief mechanism... -
Page 8: Installation
Air inlet Rc 1/8 Refill port Mounting plate 3-6.5 diam. Mounting hole Tank 3．Installation 3-1 Environmental Requirement Be sure to this pump in the following environment. ・Ambient temperature : 0 ~ +40℃ :35 ~ 85% RH ・Humidity 3-2 Mounting Unit Make sure to fix the pump firmly. -
Page 9: Wiring
Weight of the pump and required space Ｂ Ｂ Note: The weight of oil is not included. Pump model Code number Weight (kg) Required space (see note (mm) below) PM-8S-18LP 102660 A: 150 B: 200 3-3 Wiring... - Page 10 Wiring work must be done by a qualified electrical ＷＡＲＮＩＮＧ engineer only. This pump has no electric wiring. In installing electric wiring for the air supply controller, follow the instructions given in its operation manual.
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Page 11: How To Connect Pipes
3-4 How to connect pipes Connect the main line pipe from the machine to be lubricated to the pump discharge port (M10X1). Connect the controlled air for driving the pump to the pump air port (Rc 1/8). As the main line pipe, use a high-strength pipe that can withstand the operating pressure of more than 3.0 MPa. -
Page 12: Controlling The Pump
4. Controlling the pump Install a timer on a machine to be lubricated, and make the operation and pause cycle settings of the three-way solenoid valve for driving the pump. Make sure that you make this setting in the operation/pause cycle. In continuous operation (when the power is turned on), oil is discharged through the valve only once. -
Page 13: Lubricating Oil And Refilling
5. Lubricating oil and refilling 5-1 Lubricating oil to be used Use industrial lubricating oil in the range from 10 to 100 /s of ISO viscosity. Do not use any lubricating oil other than that which has been recommended. Use lubricating oil of the same grade made by the same manufacturer. -
Page 14: Maintenance
6. Maintenance 6-1 Suction filter Replace the suction filter once a year or clean it periodically. Before conducting maintenance on the pump, turn off the power and make sure that the pump is not operating. Conducting maintenance with the power turned on will increase the risk of the ＷＡＲＮＩＮＧ... -
Page 15: Troubleshooting
6-2 Troubleshooting When troubles occur, take the measures as defined in the chart below. Trouble Cause Measures to take No oil discharged Low oil level Refill the same oil in use Refer to“5. Lubricating from pump oil and refilling” Clogged suction filter Clean or replace filter, or change oil to new oil Refer to“6-1 Suction... - Page 16 Trouble Cause Measures to take Air in the system Air in the system due to Refer to above measures for above reasons “Air in the pump” and “Air in the tubing” Due to low level of oil in Refill tank with same or eq- tank, air is introduced uivalent oil and then bleed into pump...
- Page 17 ■ Tightening Level for Connecting Section Tightening level Reference torque (N・m) OD 4mm nylon pipe Turn compression bushing (Valve discharge port) with hands until it stops and then tighten it 2/3 turn with a spanner ,etc OD 6mm copper tubing Turn compression bushing...
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Page 18: Appendix. Oil Contamination Causes And Measures
Appendix. Oil Contamination Causes and Measures ■Causes Causes for contamination can be divided into two categories. ○Before the completion of installation Foreign particles in the tubing or pump tank. (Manufacturing defects of the assembly parts or connecting parts and unconformity during construction.) ○During operation Foreign particles from outside or generated inside of the system.
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