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Summary of Contents for LUBE VBP-1-18LP
- Page 1 Ｌ－０１５０－２Ｅ Pump for quick-drying, biodegradable oil VBP-type INSTRUCTION MANUAL • For your safety, read and understand this Manual thoroughly before handling the pump. • Keep this Manual at a designated place for easy access at all times LUBE CORPORATION...
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Page 2: Introduction
Introduction System application The VBP pump for quick-drying, biodegradable oil is a pneumatically driven pump that supplies a small amount of this oil to each processing lubrication point. Do not use this pump for any other purpose. Marks used in Manual In this manual, safety precautions are provided using the marks below in order to prevent accidents which might cause injuries to human bodies. - Page 3 Questions/Contacts If any question or doubt arises concerning the contents of this manual, contact following: Japan LUBE Corporation Head Office 3-30-16(Horizon 1), Nishi Waseda, Shinjuku-ku, Tokyo, 169-0051 Japan TEL:81-3-3204-8431 FAX:81-3-3204-8520 China LUBE LUBRICATING SYSTEM(SHANG HAI)CO.,LTD C, 3F, 88 Taigu Road, Waigaoqiao Free Trade Zone,...
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Page 4: Table Of Contents
Table of Contents Introduction ······················································································ 1 Table of contents ················································································ 3 1. Safety precautions ·········································································· 4 1-1 Basic safety precautions ··························································· 4 1-2 Labels ···················································································· 4 1-2-1 Types of labels ··································································· 5 1-2-2 Location of labels ······························································· 5 2. Specification and outline ································································· 6 2-1 Specification ···········································································... -
Page 5: Safety Precautions
1-2 Labels The following labels are affixed on the pump. If any label gets damaged or becomes illegible, contact LUBE immediately. A new one will be supplied at your own cost. • Strictly observe the instructions on the labels ＣＡＵＴＩＯＮ... -
Page 6: Types Of Labels
1-2-1 Types of labels ① 注 意 ！ ■ 新しい指定油を御使用下さい。 ■ 補給の際にはゴミが入らない様にして下さい。 ■ ストレーナを外しての補給は行わないで下さい。 ＣＡＵＴＩＯＮ ！ ■ Ｕｓｅ ｓｐｅｃｉｆｉｅｄ ｏｉｌ ｏｎｌｙ． ■ Ａｖｏｉｄ ａｎｙ ｆｏｒｅｉｇｎ ｐａｒｔｉｃｌｅｓ ｉｎｔｏ ｏｉｌ ｉｎ ｒｅｆｉｌｌｉｎｇ． ■ Ｄｏ ｎｏｔ ｒｅｍｏｖｅ ｓｔｒａｉｎｅｒ ｉｎ ｒｅｆｉｌｌｉｎｇ． ＭＯＤＥＬ ＶＢＰ－＊－＊－＊－＊＊ＬＰ ＳＥＲＩＡＬ Ｎｏ．＊＊／＊＊＊＊＊ ＣＯＤＥ Ｎｏ． ＊＊＊＊＊＊ ＬＵＢＥ 1-2-2 Location of labels ①... -
Page 7: Specification And Outline
2. Specifications and outline 2-1 Specification Specification Driving source Compression air 0.3～0.7MPa (Without pulse generator) Range of use air 0.4～0.7MPa (With pulse generator) pressure Range of 0～0.07 m /shot Pump ℓ discharge volume Discharge cycle 2(Max) shot/sec Number of : three circuits(Max) ℓ... -
Page 8: Name Of Each Component
2-2 Name of each component Oil level switch installation Air inlet Discharge port position (Option) 6 one-touch fitting 4 one-touch fitting Manual button Oil regulating knob Pulse generator １６０ １２０ １４０ Strainer Refill port Tank(1.8 ℓ VBP-3-G-18LP... - Page 9 Air inlet Discharge port Oil level switch installation 6 one-touch fitting 4 one-touch fitting position (Option) Refill port Cover ２７０ ２３４ ５７．５ １０４ １３８ ２００Ｘ１００ ４－Ｍ８Ｘ１．２５ Tank(3.0 ℓ Strainer VBP-3-G-C-30LP...
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Page 10: Product List
2-3 Product list Number Code Effective Pulse Cover Pump model number capacity generator presence circuits VBP-1-18LP 112740 VBP-2-18LP 112741 × × VBP-3-18LP 112742 VBP-1-C-18LP 112743 VBP-2-C-18LP 112744 × ○ VBP-3-C-18LP 112745 ℓ VBP-1-G-18LP 112746 VBP-2-G-18LP 112747 ○ × VBP-3-G-18LP 112748... -
Page 11: Installation
Mount and fix the pump firmly using two (2) M6 bolts (1.8ℓ with Tank) LUBE recommends anti-vibration rubber to be applied when the pump is exposed to vibration. Be sure to allow necessary space around the pump as shown on the next page for operation and maintenance. - Page 12 Weight Code Required space Pump model (kg) (see number (mm) note below) VBP-1-18LP 112740 VBP-2-18LP 112741 VBP-3-18LP 112742 VBP-1-C-18LP 112743 VBP-2-C-18LP 112744 VBP-3-C-18LP 112745 A:150 B:200 VBP-1-G-18LP 112746 VBP-2-G-18LP 112747 VBP-3-G-18LP 112748 VBP-1-G-C-18LP 112749 VBP-2-G-C-18LP 112750 VBP-3-G-C-18LP 112751 VBP-1-30LP 112752...
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Page 13: Wiring
3-3 Wiring Only qualified personnel electrical work can ＷＡＲＮＩＮＧ connect wiring. This pump has no electric wiring. In installing electric wiring for the air supply controller, follow the instructions given in its operation manual. 3-4 How to connect pipes The discharge port is equipped with a one-touch fitting that makes it easy to connect a pipe to it. -
Page 14: How To Control The Pump
4. Controlling the pump 4-1 Discharge volume adjustment method Adjust the discharge volume according to the following procedure. (1) Pull up the oil regulating knob to unlock it (see Fig. 1). (2) As shown in Fig. 1, turn the oil regulating knob toward the “–”... -
Page 15: Pulse Generator Adjustment Method
Table 1 Relationship between the number of turns of the oil regulating knob and the discharge volume Number of turns of the knob Discharge 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07 volume per shot [ml/shot] The discharge volume is unstable if the knob is not rotated at least one full turn. -
Page 16: Pump Operation
As shown in the table above, the number of discharges supplied by the pulse generator varies according to the compressed air pressure. Be sure to set the pressure level using a pressure reducing valve. Do not use the pulse generator if the compressed air pressure is set to between (the area). -
Page 17: Bleeding Air
b. When using a pulse generator: (1) Referring to Table 2 in section 4-2, adjust the compressed air pressure and the setting for the pulse generator. (2) Supply air to the pulse generator. The pump discharges air. Control the air supplied to the pulse generator by using a valve (cock) or an electromagnetic valve. -
Page 18: Example Of Laying Out System
5. Example of out system 5-1 Oil shot method This system is used only to supply oil that is to be discharged from a pump. シ゛ェットノス゛ル Jet nozzle 圧力計 Pressure gauge エアー源 Air source レキ゛ュレータ Regulator ３方向電磁弁 Three direction electromagnetic valve ＶＢＰ... -
Page 19: Oil/Air Method
5-2 Oil/air method This system is used to supply oil that is to be mixed with air before being discharged from a pump. シ゛ェットノス゛ル Jet nozzle Pressure gauge 圧力計 Regulator レキ゛ュレータ 圧力計 Pressure gauge エアー源 Air source Regulator レキ゛ュレータ Three direction electromagnetic valve ３方向電磁弁... -
Page 20: Oil Mist Method
5-3 Oil mist method This system is designed to use air to mist oil to be discharged from a pump. Spray nozzle スフ゜レーノス゛ル 圧力計 Pressure gauge Regulator レキ゛ュレータ 圧力計 Pressure gauge Air source エアー源 Regulator レキ゛ュレータ Three direction electromagnetic valve ３方向電磁弁... -
Page 21: Oil And Refilling
6. Lubricating oil and refilling 6-1 Oil to be used LUBE recommends the use of “Lubefit.” For other oil products (ISO viscosity grade: 2 to 100 /s), contact LUBE for information. 6-2 Refilling lubricating oil Refill lubricating oil when the level gauge on the tank shows “L.”... -
Page 22: Maintenance
7. Maintenance 7-1 Suction filter Replace the suction filter once a year or clean it periodically. Before conducting maintenance on the pump, turn off the power and make sure that the pump is not operating. Conducting maintenance with the ＷＡＲＮＩＮＧ power turned on will increase the risk of the operator getting an electric shock or the fingers being pinched in moving parts of the pump drive... -
Page 23: Troubleshooting
7-2 Troubleshooting When troubles occur, take the measures as defined in the chart below. Trouble Cause Measures to take No oil discharged Low oil level Refill the same oil in use from pump Refer to “6. Lubricating oil and refilling” Clogged suction filter Clean or replace filter, or change oil to new oil... - Page 24 Trouble Cause Measures to take Air in the system Damage in the tubing in- Tighten or replace the side the pump(Twisted, connecting parts crashed, or disconnected) Due to low level of oil in Refill tank with same or tank, air is introduced equivalent oil and then into pump bleed air...
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Page 25: Appendix. Oil Contamination : Causes And Measures
Appendix. Oil contamination Causes and measures Causes Causes for contamination can be divided into two categories. Before the completion of installation Foreign particles in the tubing or pump tank. (Manufacturing defects of the assembly parts or connecting parts and unconformity during construction.) During operation Foreign particles from outside or generated inside of the system.
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