Toro Groundsmaster 7200 Series Operator's Manual
Traction unit
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Also See for Groundsmaster 7200 Series:
- Service manual (248 pages) ,
- Operator's manual (56 pages) ,
- Installation instructions manual (8 pages)
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Summary of Contents for Toro Groundsmaster 7200 Series
- Page 1 Form No. 3418-810 Rev A Groundsmaster ® 7200 or 7210 Series Traction Unit Model No. 30487TC—Serial No. 401400001 and Up Model No. 30495—Serial No. 401400001 and Up Model No. 30495TC—Serial No. 401400001 and Up *3418-810* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 This product complies with all relevant European Dealer or Toro Customer Service and have the model directives; for details, please see the separate and serial numbers of your product ready. Figure 1 product-specific Declaration of Conformity (DOC) identifies the location of the model and serial numbers sheet.
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Page 3: Table Of Contents
Contents Cleaning the Fuel Tank ........38 Checking the Fuel Lines and Connections..........39 Safety ............... 4 Bleeding the Fuel System ......... 39 General Safety ........... 4 Bleeding Air from the Injectors ......39 Safety and Instructional Decals ......4 Electrical System Maintenance ...... -
Page 4: Safety
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance • Keep clear of any discharge opening. Keep with CEN standard ANSI B71.4-2017 and ISO EN bystanders and pets a safe distance away from 5395:2013 when the proper CE Kits have been the machine. - Page 5 decal93-6696 93-6696 decal106-9206 106-9206 1. Stored energy hazard—read the Operator's Manual. 1. Wheel torque specifications 2. Read the Operator's Manual. decal93-6697 93-6697 1. Read the Operator's 2. Add SAE 80w-90 (API Manual. GL-5) oil every 50 hours. decal98-4387 98-4387 1. Warning—wear hearing protection. decal106-6754 106-6754 1.
- Page 6 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power takeoff (PTO) 10. Power takeoff (PTO) 14. Power 3. High temperature shutdown 7. Parking brake off 11. Start 4. High temperature warning 8. Neutral 12.
- Page 7 decal110-9796 110-9796 1. Read the Operator's Manual for information on fuses. decal133-5618 decal110-8253 133-5618 110-8253 1. PTO–Off 4. Continuous-variable setting 2. PTO—On 5. Slow 3. Fast decal110-8254 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run...
- Page 8 decal110-8252 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6. Engine oil decal110-9781 110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3.
- Page 9 decal120-9195 120-9195 1. Warning—read the Operator's Manual before operating and 8. Warning—wear hearing protection. do not operate this machine unless you are trained. 2. Crushing/dismemberment hazard of bystanders—do not 9. Engage carry passengers, keep bystanders a safe distance from the machine.
- Page 10 decal127-6519 127-6519 1. Transport position 2. Height of cut...
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Raise the ROPS. Mower deck Installation Instructions Install the mower deck. – No parts required Adjust the left, front caster wheel. –... -
Page 12: Installing Weights (For Ce Compliance)
0 kg (0 lb) Traction Unit and Road Light Groundsmaster 7200/7210 0 kg (0 lb) 0 kg (0 lb) 0 kg (0 lb) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine. -
Page 13: Checking The Fluid Levels
Product Overview Checking the Fluid Levels No Parts Required Procedure Check the hydraulic-fluid level before starting the engine, refer to Hydraulic System Maintenance (page 50). Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 36). - Page 14 Motion-Control Levers Glow-Plug-Indicator Light (Orange Light) The motion-control levers control the forward and rearward motions as well as the turning of the The glow-plug-indicator light (Figure 4) turns on when machine. Refer to Driving the Machine (page 25). you turn the ignition switch to the O position.
- Page 15 Fuel Gauge The fuel gauge (Figure 6) indicates the quantity of fuel remaining in the fuel tanks. g004637 Figure 6 1. Fuel gauge...
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Page 16: Specifications
Specifications g242892 Figure 7 Description Figure 7 Dimension or Weight reference Height with roll bar up 183 cm (72 inches) Height with roll bar down 125 cm (49 inches) Overall length 246 cm (97 inches) Overall width 145 cm (57 inches) Wheel base 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear... -
Page 17: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments Before Operation Safety and accessories. To ensure optimum performance and continued safety... -
Page 18: Adding Fuel
• For more information on biodiesel, contact your • If you spill fuel, do not attempt to start the engine; authorized Toro distributor. avoid creating any source of ignition until the fuel vapors have dissipated. Filling the Fuel Tank Adding Fuel... -
Page 19: Checking The Engine-Oil Level
Checking the Engine-Oil Important: Always use the seat belt when the roll bar is in the raised and locked position. Do Level not use the seat belt when the roll bar is in the lowered position. Before you start the engine and use the machine, check the oil level in the engine crankcase;... -
Page 20: Using The Safety-Interlock System
Raising the Roll Bar Using the Safety-Interlock System Raise the roll bar as shown in Figure CAUTION If the safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. g031624 • Do not tamper with the interlock switches. •... -
Page 21: Positioning The Seat
For details The seat is adjustable to provide a smooth and on using the rest of the SCM functions, refer to the comfortable ride. Position the seat where you are Service Manual, available through your Authorized most comfortable. Toro Distributor. -
Page 22: Unlatching The Seat
During Operation To adjust it, turn the knob in front either direction to provide the best comfort (Figure 14). During Operation Safety General Safety • The owner/operator can prevent and is responsible for accidents that may cause personal injury or property damage. - Page 23 • Use accessories, attachments, and replacement • Do not operate a machine under any conditions parts approved by The Toro® Company only. where traction, steering, or stability is in question. • Remove or mark obstructions such as ditches, Rollover Protection System holes, ruts, bumps, rocks, or other hidden hazards.
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Page 24: Operating The Parking Brake
Operating the Parking Starting the Engine Brake Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the R position. Always engage the parking brake when you stop the Turn the ignition to the S position after the light TART machine or leave it unattended. -
Page 25: Driving The Machine
Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the F position for best performance. Always operate in the F throttle position when running powered attachments. CAUTION The machine can turn very rapidly. -
Page 26: Shutting Off The Engine
Shutting Off the Engine Operating the Mower Using the Deck-Lift Switch CAUTION Children or bystanders may be injured if they The deck-lift switch raises and lowers the mower deck attempt to move or operate the tractor while (Figure 21). The engine must be running for you to it is unattended. -
Page 27: Adjusting The Height Of Cut
Engaging the Power Takeoff (PTO) located in the second row. This does not add 6 mm (1/4 inch) to the 15.8 cm (6 inch) position. The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. -
Page 28: After Operation
Sharpen the blades as run out. necessary. • If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to the cutting unit Operator’s Manual for instructions to replace the blade. -
Page 29: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury. -
Page 30: Loading The Machine
Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Drive the machine up ramps in reverse and drive it down ramps in a forward direction (Figure 27). -
Page 31: Maintenance
• Flush and replace the cooling-system fluid. Important: Refer to your engine owner’s manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 32: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation. -
Page 33: Pre-Maintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Pre-Maintenance Lubrication Procedures Greasing the Bearings and Important: The fasteners on the covers of this Bushings... - Page 34 Move the throttle lever to the S position, Remove the dipstick/fill plug from the top of the shut off the engine, remove the key, and wait gearbox (Figure 29). for all moving parts to stop before leaving the Place a funnel and drain pan under the drain operating position.
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Page 35: Engine Maintenance
Engine Maintenance Important: Avoid using high-pressure air, which could force dirt through the filter into the intake tract. Engine Safety Important: Do not clean the used filter to avoid damage to the filter media. • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. -
Page 36: Servicing The Engine-Oil
Preferred oil: SAE 15W-40 (above 0°F (-17°C) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from your g029301 Figure 32 distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. - Page 37 Changing the Engine Oil And Filter Service Interval: After the first 50 hours Every 150 hours If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil. Position the machine on a level surface. Open the hood.
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Page 38: Fuel System Maintenance
Servicing the Water Fuel System Separator Maintenance Service Interval: Every 400 hours DANGER Every 400 hours Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. •... -
Page 39: Checking The Fuel Lines And Connections
Checking the Fuel Lines engine does not start, air may be trapped between injection pump and injectors; refer to and Connections Bleeding Air from the Injectors (page 39). Service Interval: Every 400 hours Bleeding Air from the Inspect the fuel lines for deterioration, damage, Injectors chaffing, or loose connections. -
Page 40: Electrical System Maintenance
Electrical System WARNING Battery terminals or metal tools could short Maintenance against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • When removing or installing the battery, do not allow the battery terminals to touch WARNING any metal parts of the machine. -
Page 41: Drive System Maintenance
Drive System Note: If a fuse blows frequently, you may have a short in the electrical system and should have it Maintenance serviced by a qualified service technician. Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 40). -
Page 42: Replacing The Caster Wheels And Bearings
Cooling System Wheels and Bearings Maintenance Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Cooling System Safety Authorized Toro Distributor. • Swallowing engine coolant can cause poisoning; Remove the locknut from the bolt (Figure 41). keep out of reach from children and pets. -
Page 43: Cleaning The Radiator
Note: The coolant level should be between the After you thoroughly clean the radiator, clean out marks on the side of the tank. debris that may have collected in the channel at the radiator base. Close the hood. g004649 Figure 42 1. -
Page 44: Brake Maintenance
Brake Maintenance Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as Adjusting the shown in Figure Note: Make sure that the brake-shaft sensor Parking-Brake Interlock does not contact the switch plunger. -
Page 45: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Alternator-Belt Tension Adjusting the Control-Lever Neutral-Interlock Switch Service Interval: Every 100 hours Apply 44 N (10 lb) of force to the alternator belt, Stop the machine, move the motion-control midway between the pulleys. levers to the N position, engage the EUTRAL... -
Page 46: Adjusting The Control-Lever Neutral Return
g020875 Figure 48 1. Bolt g004763 2. Control panel Figure 47 1. Control lever 3. Screw Move the control lever to the N position 2. Neutral-interlock switch 4. 0.4 to 1 mm (0.015 to EUTRAL 0.045 inch) but not locked (Figure 50). -
Page 47: Adjusting The Traction Drive For Neutral
WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. Raise the frame onto stable jack stands so that the drive wheels can rotate freely. -
Page 48: Adjusting The Maximum Ground Speed
WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed. -
Page 49: Adjusting The Tracking
Adjusting the Tracking Disengage the PTO, move the motion-control levers to the N position, and EUTRAL LOCK engage the parking brake. Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 50: Hydraulic System Maintenance
Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 51: Changing The Hydraulic Fluid And Filter
Changing the Hydraulic Raise the deck to extend the lift cylinders, shut off the engine, and remove the key. Fluid And Filter Raise the seat to access the hydraulic fluid tank. Service Interval: After the first 200 hours Remove the hydraulic fill cap from the filler neck (Figure 56). -
Page 52: Cleaning
Cleaning Storage Machine Cleaning Under the Mower Shut off the engine and remove the key. Wait for Service Interval: Before each use or daily all movement to stop and allow the machine to Disengage the PTO, move the motion-control cool before you adjust, clean, store, or repair it. levers to the N position, and EUTRAL... -
Page 53: Engine
Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. - Page 54 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.