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Form No. 3358-640 Rev B
Groundsmaster
®
7200 and 7210
Mower
Model No. 30360—Serial No. 280000001 and Up
Model No. 30360TE—Serial No. 280000001 and Up
Model No. 30363—Serial No. 280000001 and Up
Model No. 30363TC—Serial No. 280000001 and Up
Model No. 30363TE—Serial No. 280000001 and Up
Model No. 30461—Serial No. 280000001 and Up
Model No. 30462—Serial No. 280000001 and Up
Model No. 30464—Serial No. 280000001 and Up
Model No. 30465—Serial No. 280000001 and Up
Model No. 30464TC—Serial No. 280000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)
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Table of Contents
Related Manuals for Toro 30360
Summary of Contents for Toro 30360
- Page 1 Model No. 30464—Serial No. 280000001 and Up Model No. 30465—Serial No. 280000001 and Up Model No. 30464TC—Serial No. 280000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
If you require a spark arrestor, contact your Authorized Service Dealer. Genuine Toro spark arresters are approved by the USDA Figure 1 Forestry Service. 1. Model and serial number location... -
Page 3: Table Of Contents
Safety ................4 Lubricant ............41 Safe Operating Practices ........4 Engine Maintenance..........43 Toro Riding Mower Safety ........5 Air Cleaner Maintenance ........43 Sound Pressure Level ........... 6 Servicing the Engine Oil ........43 Sound Power Level..........6 Fuel System Maintenance ........ -
Page 4: Safety
CEN standard EN 836:1997 and ANSI ◊ incorrect load distribution. B71.4-2004 specifications in effect at the time of production. Machines with model numbers 30360 and 30363 meet or exceed ANSI B71.4–2004 specifications Preparation in effect at the time of production •... -
Page 5: Toro Riding Mower Safety
The following list contains safety information specific to the machine while in operation. Toro products or other safety information that you must • Never operate the machine with damaged guards, know that is not included in the CEN standard. -
Page 6: Sound Pressure Level
Sound Pressure Level • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide Note: The data contained in this section only pertains obstacles. to units marked with the CE logo ( •... -
Page 7: Slope Chart
Slope Chart... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine. - Page 9 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 2. PTO—On 5. Slow 110-9796 3. Fast 1. Read the Operator’s Manual for information on fuses. 110-8252 1. Read the Operator’s Manual. 3. Hydraulic oil 5. Engine coolant 2.
- Page 10 110-9774 1. Forward 3. Slow 5. Reverse 7. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 2. Fast 4. Neutral 6. Backward 8. Read the Operator’s Manual for more information on the hydraulic oil.
- Page 11 106-6755 1. Engine coolant under 3. Warning—do not touch pressure. the hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator’s Manual. Operator’s Manual. 106-9206 1. Wheel torque specifications 2. Read the Operator’s Manual. 107-3069 1. Warning—there is no rollover protection when the roll bar is down.
- Page 12 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. (not active on this machine) 6. Power Take-off (PTO) 10. Power Take-off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8.
- Page 13 107-1866 1. Sliding and loss of control hazard and tipping hazard, drop-offs—do not operate the machine near drop-offs, slopes greater than 15 degrees, or water; keep a safe distance from drop-offs; do not turn sharply while traveling fast, instead, slow down and turn gradually; if the roll bar is raised, wear the seat belt;...
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Page 14: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the left rear tire (model 30464TC Tire and 30363TC only). Activate and charge the battery (model – No parts required 30464TC and 30363TC only). –... - Page 15 Note: After the battery has been activated, add only distilled water to replace normal loss, although maintenance-free batteries should not require water under normal operating conditions. Warning CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Figure 3 accessories contain lead and lead compounds, chemicals known to the State of California 1.
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Page 16: Adjusting The Rops
Connecting cables to the wrong post could damage the electrical system and result in Checking the Tire Pressure personal injury. Note: Ensure that the battery cables are routed No Parts Required away from any sharp edges or moving parts. Procedure The tires are over inflated for shipping. -
Page 17: Installing Weights (For Ce Compliance)
0 lb (0 kg) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine. 2. Check the engine oil level before and after starting the engine, refer to Checking the Engine Oil Level in , page . -
Page 18: Reading The Manuals And Viewing The Training Materials
Product Overview Reading the Manuals and Viewing the Training Materials Parts needed for this procedure: Operator’s Manual Engine Operator’s Manual Parts Catalog Operator Training Material Pre-delivery Inspection Sheet Figure 6 Engine warranty CE certificate 1. Motion control lever 5. Mower deck lift lever 2. -
Page 19: Ignition Switch
Parking Brake Lever Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 8). To release the parking brake, push the parking brake lever forward and down. -
Page 20: Specifications
Contact your Oil Pressure Warning Light Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments The oil pressure warning light glows when the oil and accessories. pressure in engine drops below a safe level. If low oil pressure ever occurs, stop the engine and determine the cause. -
Page 21: Operation
Operation petrodiesel portion should be low or ultra low sulfur. Observe the following precautions: Note: Determine the left and right sides of the • The biodiesel portion of the fuel must meet machine from the normal operating position. specification ASTM D6751 or EN14214. •... -
Page 22: Filling The Fuel Tank
In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. • Always place fuel containers on the ground Figure 11 away from your vehicle before filling. -
Page 23: Think Safety First
There is no rollover protection when the roll bar is in the down position. • Lower the roll bar only when absolutely necessary. • Do not wear the seat belt when the roll bar is in the down position. • Drive slowly and carefully. •... -
Page 24: Operating The Parking Brake
Operating on wet grass or steep slopes can This machine produces sound levels in excess cause sliding and loss of control. of 85 dBA at the operators ear and can cause hearing loss through extended periods of Wheels dropping over edges can cause rollovers, exposure. -
Page 25: Starting And Stopping The Engine
Releasing the Parking Brake 5. Move the throttle lever midway between the Fast and Slow positions (Figure 17). Push forward and down on the parking brake lever to 6. Turn the ignition key clockwise to the Run position release the parking brake (Figure 15). (Figure 18). -
Page 26: Driving The Machine
Stopping the Engine • To go Straight backward, slowly pull the motion control levers rearward (Figure 19). 1. Disengage the PTO, move the motion control levers to the neutral locked position, set the parking brake, • To turn, slow the machine by pulling back on and move the throttle lever to the Slow position. -
Page 27: Operating The Mower
Raising and Lowering the Mower with the Deck Lift Pedal Children or bystanders may be injured if they The foot operated lift pedal raises and lowers the attempt to move or operate the tractor while it mower deck (Figure 21). The engine must be running is unattended. -
Page 28: Adjusting The Height-Of-Cut
Figure 22 1. PTO switch Disengaging the PTO To disengage, push the PTO switch to the off position. Adjusting the Height-of-Cut The height-of-cut is adjusted from 1 to 6 inches (2.5 to 15.8 cm) in 1/4 inch (6 mm) increments by relocating the stop pin into different hole locations. -
Page 29: Adjusting The Rear Anti-Scalp Rollers
Figure 24 1. Screw 3. Skid 2. Flange-head bolt 4. Nut Figure 25 1. Flange nut 4. Spacer 4. Remove the flange-head bolts and nuts from each 2. Bushing 5. Bolt skid. 3. Anti-scalp roller 5. Move each skid to the desired position and secure them with the flange-head bolts and nuts. - Page 30 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands. 4.
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Page 31: The Safety Interlock System
If you rise from the seat when the PTO is engaged there is a 1 second delay and then the engine stops. Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. -
Page 32: Positioning The Seat
Refer to Figure 33 for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your Authorized Toro Distributor. Figure 34 1. Back rest knob 3. Lumbar support adjustment knob 2. -
Page 33: Unlatching The Seat
Figure 35 1. Seat suspension knob 2. Operator weight setting Changing the Back Position The back of the seat can be adjusted to provide a comfortable ride. Position the back of the seat where it Figure 36 is most comfortable. 1. -
Page 34: Loading Machines
slope. This will minimize the ramp angle. The trailer or truck should be as level as possible. Important: Do not attempt to turn the unit while on the ramp; you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. -
Page 35: Transporting Machines
Figure 38 1. Trailer 3. Not greater than 15 degrees 2. Full width ramp 4. Full width ramp—side view Figure 39 1. Front tie-down (left side 2. Rear tie-downs shown) Transporting Machines Operating Tips Driving on the street or roadway without turn Fast Throttle Setting/Ground Speed signals, lights, reflective markings, or a slow moving vehicle emblem is dangerous and can... -
Page 36: Blade Maintenance
Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to Servicing the Cutting Blades in , page for more information or identifying... -
Page 37: Maintenance
• Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator’s Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. -
Page 38: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid... -
Page 39: Lubrication
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 40 Service Interval Chart Lubrication Important: The fittings on the axles of the caster wheels are not illustrated. - Page 40 Figure 41...
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Page 41: Servicing The Mower Deck Gear Box Lubricant
Figure 42 Checking the Mower Deck Gear Box Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the Lubricant unit when it is still hot and avoid directing high-pressure Service Interval: Every 150 hours or high volume spray at the bearings or seals. - Page 42 5. Lift the footrest, exposing the top of the mower 8. Replace the drain plug. deck. 9. Add enough lubricant, approximately 12 oz. (283 6. Remove the dipstick/fill plug from the top of the ml), until the level is between the marks on the gear box (Figure 43) and make sure that the lubricant dipstick.
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Page 43: Engine Maintenance
Note: Toro Premium Engine oil is available from your This cleaning process prevents debris from migrating into the intake when the primary filter is removed. distributor in either 15W-40 or 10W-30 viscosity. See the... -
Page 44: Changing The Engine Oil And Filter
1. Park the machine on a level surface, lower the mower deck, move the throttle lever to the Slow position, stop the engine, and remove the key from the ignition switch. Open the hood. 2. Remove the dipstick (Figure 45), wipe it clean, and install the dipstick. -
Page 45: Fuel System Maintenance
Fuel System 4. Remove the filter canister and clean the mounting surface. Maintenance 5. Lubricate the gasket on the filter canister with clean oil. Note: Refer to Adding Fuel for proper fuel 6. Install the filter canister by hand until the gasket recommendations. -
Page 46: Bleeding Air From The Injectors
The electric fuel pump will begin operation, thereby forcing air out around the air bleed screw. The engine may start during this procedure. Moving fans and belts in a running engine can severely injure you or bystanders. The engine may start during this procedure. Moving fans and belts in a running engine can Keep hands, fingers, loose clothing/jewelry, severely injure you or bystanders. -
Page 47: Electrical System Maintenance
Electrical System Maintenance Battery terminals or metal tools could short against metal machine components causing Important: Whenever working with the electrical sparks. Sparks can cause the battery gasses to system, always disconnect the battery cables, explode, resulting in personal injury. negative (-) cable first, to prevent possible wiring •... -
Page 48: Drive System Maintenance
Figure 52 Replacing the Castor Wheels and Bearings 1. Obtain a new caster wheel assembly, cone bearings, and bearing seals for your Authorized Toro Distributor. 2. Remove the locknut from the bolt holding the castor Figure 51 wheel assembly between the castor fork (Figure 53). -
Page 49: Cooling System Maintenance
Cooling System Maintenance Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. -
Page 50: Cleaning The Radiator
1. Check the level of the coolant in the expansion tank 3. After the radiator is thoroughly cleaned, clean out (Figure 54). The coolant level should be between the debris that may have collected in the channel at the marks on the side of the tank. radiator base. -
Page 51: Brake Maintenance
Brake Maintenance 4. Move the switch toward the tab on the brake shaft until the distance between the tab and switch body is 0.015 to 0.045 inch (0.4 to 1 mm) (Figure 56). Adjusting the Parking Brake 5. Secure the switch. Interlock Switch 6. -
Page 52: Belt Maintenance
Belt Maintenance stop the engine, set the parking brake, and remove the ignition key. 2. Remove the belt covers from the top of the cutting Checking the Alternator Belt unit and set the covers aside. Service Interval: Every 200 hours 3. -
Page 53: Controls System Maintenance
Controls System 4. Holding the control lever against the frame, move the switch toward the lever until the distance Maintenance between lever and switch body is 0.015 to 0.045 inch (0.4 to 1 mm) (Figure 60). 5. Secure the switch. Adjusting the Control Lever 6. -
Page 54: Adjusting The Traction Drive For Neutral
Adjusting the Traction Drive for Neutral This adjustment must be made with drive wheels turning. Mechanical or hydraulic jacks may fail to support machine and cause a serious injury. • Use jack stands when supporting machine. Figure 62 • Do not use hydraulic jacks. 1. -
Page 55: Adjusting The Maximum Ground Speed
Electrical system will not perform proper safety shut off with jumper wire installed. • Remove jumper wire from wire harness connector and plug connector into seat switch when adjustment is completed. • Never operate this unit with jumper installed and seat switch bypassed. 12. -
Page 56: Adjusting The Tracking
Figure 67 Figure 66 1. Control lever 3. Bolts 1. Stop bolt 3. Jam nut 2. Control lever post 2. Control lever 4. 0.060 inch (1.5 mm) 4. Have someone push the control lever posts (not the 5. Thread the stop bolt all the way in (away from the control levers) all the way forward into the maximum control lever). -
Page 57: Hydraulic System Maintenance
(Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 58: Changing The Hydraulic Oil And Filter
Figure 70 1. Hydraulic reservoir drain 3. Transmission case drain plug plug 2. Filter Figure 69 4. Clean the area around the hydraulic oil filter and 1. Dipstick 2. Fill cap remove it (Figure 70). 4. Remove the dipstick and wipe it with a clean rag 5. -
Page 59: Mower Deck Maintenance
Sharpen the blades as necessary. If a blade is Maintenance damaged or worn, replace it immediately with a genuine Toro replacement blade. If you raise the machine using only a jack to A worn or damaged blade can break, and a... - Page 60 Checking for Bent Blades 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
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Page 61: Correcting Mower Deck Mismatch
Blades must be replaced if a solid object is hit, if the blade is out of balance or is bent. To ensure optimum performance and continued safety conformance of Figure 75 the machine, use genuine Toro replacement blades. 1. Blade 2. Balancer Replacement blades made by other manufacturers may result in non-conformance with safety standards. -
Page 62: Adjusting The Mower Deck Pitch
Toro recommends a blade pitch of approximately • Never operate the lawn mower without a 5/16 inch (8 mm). That is the back of the blade plane is mulch kit or grass deflector installed. -
Page 63: Cleaning
Cleaning Cleaning Under the Mower Service Interval: Before each use or daily Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts Figure 79 to stop before leaving the operating position. -
Page 64: Storage
1. Thoroughly clean the machine, deck and the engine, C. Coat the cable terminals and battery posts with paying special attention to these areas: Grafo 112X skin-over grease (Toro Part No. • Radiator and radiator screen 505-47) or petroleum jelly to prevent corrosion. -
Page 65: Schematics
Schematics Electrical Schematic (Rev. A) - Page 66 (Rev. A)
- Page 67 Notes:...
- Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...