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IEMCA SMART 316 Manual For Use And Maintenance

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AUTOMATIC BAR FEEDER
EN
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
SMART 316
MANUAL FOR USE AND MAINTENANCE
Rel. 2
Date
S/N
COMPILER:
ON APPROVAL:
ATTACHMENTS LIST
21/07/05
Cod.
Bosi Andrea
Ghinassi Andrea
401005400

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Summary of Contents for IEMCA SMART 316

  • Page 1 AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE SMART 316 MANUAL FOR USE AND MAINTENANCE Rel. 2 Date 21/07/05 Cod. 401005400 COMPILER: Bosi Andrea ON APPROVAL:...
  • Page 2 MANUFACTURER: IEMCA division of IGMI S.p.A. ADDRESS: Via Granarolo, 167 - 48018 Faenza (RA) - ITALY Tel. 0546/698000 - Fax. 0546/46338 - 0546/46224 TLX 550879 TYPE OF DOCUMENT: MANUAL FOR USE AND MAINTENANCE PRODUCT: AUTOMATIC BAR FEEDER MODEL: SMART 316 IEMCA S.p.A.
  • Page 3 GENERAL INFORMATION SMART316 TECHNICAL INFORMATION SMART316 SAFETY PROCEDURES - GENERAL INFORMATION SMART316 HANDLING AND INSTALLATION SMART316 ADJUSTMENTS AND SETTING-UP SMART316 USE AND OPERATION SMART316 BAR FEEDER MAINTENANCE SMART316 TROUBLES - CAUSES - CURES SMART316 PART REPLACEMENT SMART316 GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART316 COLLETS SMART316...

  • Page 5: Table Of Contents

    1 - GENERAL INFORMATION SMART316 INDEX TERMS OF WARRANTY.....................2 MANUAL PURPOSE....................3 MANUFACTURER AND BAR FEEDER IDENTIFICATION..........4 TECHNICAL ASSISTANCE ..................4 ANNEXES ENCLOSED ....................4 1 - Pag. 1 / 4...

  • Page 6: Terms Of Warranty

    The warranty shall begin from the date on the Installation Certificate duly filled in and signed. The document must be sent per mail to: CUSTOMER SERVICE IEMCA division of IGMI spa 48018 Faenza (Ra) ITALY - Via Granarolo,167 1 - Pag. 2 / 4...

  • Page 7: Manual Purpose

    1 - GENERAL INFORMATION SMART316 MANUAL PURPOSE This manual has been written and supplied by the manufacturer, the information herewith contained has been written in Italian (manufacturer's language) to be translated to other languages, in order to comply with legal and/or commercial requirements. This manual is integral part of the bar feeder and of its equipment.

  • Page 8: Manufacturer And Bar Feeder Identification

    1 - GENERAL INFORMATION SMART316 MANUFACTURER AND BAR FEEDER IDENTIFICATION A Manufacturer's identification B CE conformity marking C Year of manufacture D Bar feeder model E Serial number G Mains frequency H Absorption power M Feeding voltage N Direct driving voltage P Air pressure Q Bar feeder and pusher length R Breaking capacity...
  • Page 9 2 - TECHNICAL INFORMATION SMART316 INDEX GENERAL BAR FEEDER DESCRIPTION...............2 OPERATING CYCLE ....................5 SAFETY DEVICES .....................8 SAFETY PLATES - LOCATION AND DESCRIPTION ............10 VERSION DESCRIPTION ..................11 TECHNICAL SPECIFICATIONS .................12 2.6.1 Noise levels ......................16 FITTINGS - FOREWORD ..................17 2.7.1 Anti-vibration device - Description ................17 DEVICE FOR SLIDING HEADSTOCK LATHES - FOREWORD ........18 2.8.1 Telescopic nose - Description..................18...

  • Page 10: General Bar Feeder Description

    Bar feeder series BOSS are produced in the following models: SMART 316 (standard version) SMART 316 (reversed version) The texts, tables and illustrations contained in this manual concern, unless otherwise stated, the standard version (SMART 316) with the lathe on the operator's right. 2 - Pag. 2 / 20...
  • Page 11 2 - TECHNICAL INFORMATION SMART316 • MAIN PARTS A DRIVE SYSTEM; it drives the bar-pusher. B ELECTROVALVE UNIT; to send signals to pneumatic devices. C BAR POSITIONING DEVICE; to select bar loading position on the magazine rack. D MAGAZINE; where bars are stored. E OIL PUMP;...
  • Page 12 2 - TECHNICAL INFORMATION SMART316 T MORSETTI; trattengono la barra durante la sua introduzione ed estrazione dalla pinza dello spingibarra. U TORNIO. Q LOWER GUIDE CHANNEL; to allow bar guidance during machining cycle. R BAR PUSHER; to push the bar during machining cycle. S FEEDING CHAIN;...

  • Page 13: Operating Cycle

    2 - TECHNICAL INFORMATION SMART316 OPERATING CYCLE In the automatic operation mode, bar feeder movements are controlled in the sequence described below: The bar-pusher "A" feeds bar "B" in the lathe by following lathe impulses until bar end. The bar-pusher A and remnant C are in their forwards limit stop position.
  • Page 14 2 - TECHNICAL INFORMATION SMART316 Clamps "D" close again to perform remnant "C" extraction check. If the remnant is still inserted in the bar-pusher collet, the feeder stops; otherwise, it continues its cycle. Upper guides "H" open together with bar pusher "A";...
  • Page 15 2 - TECHNICAL INFORMATION SMART316 When the small pusher truck "M" completes its stroke, the required space has been created for bar- pusher insertion. The small pusher truck executes its return stroke. The upper guides H are closed; the bar-pusher A is positioned along the spindle axis.

  • Page 16: Safety Devices

    2 - TECHNICAL INFORMATION SMART316 SAFETY DEVICES A EMERGENCY BUTTON; pushing this button, all feeder and lathe functions are stopped in an emergency situation. C INTERLOCKED MOBILE GUARD: associated with microswitch C1. According to the cycle setting, its functions are: manual cycle;...
  • Page 17 2 - TECHNICAL INFORMATION SMART316 D FIXED GUARD: it is made of transparent material to allow visual inspection inside the bar magazine. H REMNANT COLLECTION TANK: it also acts as a fixed guard to prevent accidental access to moving parts. M MAIN SWITCH: cuts out the electric energy source during interventions in the electric switchboard and during the bar feeder periods of inactivity.

  • Page 18: Safety Plates - Location And Description

    2 - TECHNICAL INFORMATION SMART316 SAFETY PLATES - LOCATION AND DESCRIPTION A Risk of crushing injury to upper limbs. D Caution! Risk of electric shock. E Wear safety gloves and shoes. 2 - Pag. 10 / 20...

  • Page 19: Version Description

    2 - TECHNICAL INFORMATION SMART316 VERSION DESCRIPTION Table 1. Maximum bar length Model Version Max. length mm (ft) 3260 (10,7) SMART 316 4060 (13,3) Table 2. Max. bar-pusher extension Model Version A – Max extension (mm) 1000 SMART 316 1400...

  • Page 20: Technical Specifications

    2 - TECHNICAL INFORMATION SMART316 TECHNICAL SPECIFICATIONS Table 3. Overall dimensions Model Version A (mm) B (mm) 3960 1275 SMART 316 4760 1795 2 - Pag. 12 / 20...
  • Page 21 2 - TECHNICAL INFORMATION SMART316 Table 4. General technical specifications SMART 316 Size of round bars Ø min 3 mm Ø max 16 mm (1/8”) (5/8”) Size of hexagonal bars (size of wrench) Min 3 mm Max 14 mm (1/8”) (1”...
  • Page 22 X (mm) Y (mm) Model position Working axis height Max. loading height Y 835÷875 870÷910 1020 905÷945 1060 940÷980 1100 SMART 316 975÷1015 1140 1010÷1050 1180 1045÷1085 1220 1080÷1120 1260 1115÷1155 1300 1150÷1190 1340 2 - Pag. 14 / 20...
  • Page 23 2 - TECHNICAL INFORMATION SMART316 Table 9. SMART 316 guides lubricating oils ISO/UNI Make Name rating Agip Acer 32 Api Cis 32 Energol CS 32 Castrol Magna 32 Circulating Oil Chevron Movixa 32 Esso Nuto 32 Fina Solna 32 IP Hermea 32 Klüber...

  • Page 24: Noise Levels

    2 - TECHNICAL INFORMATION SMART316 2.6.1 Noise levels Bar feeder does not cause acoustic noise. Noise occurs when lathe, connected to the bar feeder, is working and the bar is rotating into bar feeder guides. In such a case, noise level emitted depends on the following conditions: •...

  • Page 25: Fittings - Foreword

    2 - TECHNICAL INFORMATION SMART316 FITTINGS - FOREWORD To improve the feeder performance and increase its versatility, the following optional device is available: 2.7.1 Anti-vibration device - Description 2.7.1 Anti-vibration device - Description It is attached to the front part of the bar feeder. Its function its to reduce bar vibrations to a minimum, by keeping the bar centered during rotation through two half bushes A.

  • Page 26: Device For Sliding Headstock Lathes - Foreword

    Telescopic nose - Description It is used to optimize bar guiding between the bush-holder device and the lathe spindle. Table 13. Max stroke and overall dimensions Max stroke Overall dimensions Model A (mm) B (mm) SMART 316 2 - Pag. 18 / 20...

  • Page 27: Devices For Cam Lathes - Foreword

    2 - TECHNICAL INFORMATION SMART316 DEVICES FOR CAM LATHES - FOREWORD This feeder has been designed and manufactured to be coupled to cam lathes too. To do this, special devices are available which are listed and then described below: 2.9.1 Cam box - Description 2.9.2 Camshaft release device - Description 2.9.1 Cam box - Description...
  • Page 28 2 - TECHNICAL INFORMATION SMART316 2.9.2 Camshaft release device - Description Used to release and engage the camshaft during bar changeover. A radial version and an axial version of this device are available. Axial version Radial version 2 - Pag. 20 / 20...
  • Page 29 3 - SAFETY PROCEDURES - GENERAL INFORMATION SMART316 INDEX GENERAL SAFETY PRESCRIPTIONS................2 HANDLING AND INSTALLATION - Safety ..............3 ADJUSTMENTS AND SETTING UP - Safety ..............3 USE AND OPERATION - Safety..................4 BAR FEEDER MAINTENANCE - Safety ................4 3 - Pag. 1 / 4...
  • Page 30 Comply strictly with the work health and safety regulations issued by the relevant authorities in the country of installation of the machine. • IEMCA declines any liability whatsoever for injury to persons or damage to property if the relevant safety prescriptions are disregarded. 3 - Pag. 2 / 4...
  • Page 31 3 - SAFETY PROCEDURES - GENERAL INFORMATION SMART316 HANDLING AND INSTALLATION - Safety • The bar feeder must be handled using suitable means and methods. • Persons must not stand or transit underneath a suspended load, or within the range of action of the crane, lift truck or other suitable means of lifting and transportation.
  • Page 32 Keep spent oil in suitable containers and consign it to companies specialized in the storage and disposal of polluting waste products. • Do not pollute the environment. • Use original IEMCA spare parts only. 3 - Pag. 4 / 4...
  • Page 33 4 - HANDLING AND INSTALLATION SMART316 INDEX PACKAGING ......................3 LIFTING ......................3 INSTALLATION AREA - CHARACTERISTICS ............5 FEEDER - INSTALLATION .................6 4.4.1 Support plates and feet - Installation................6 4.4.2 Height - Adjustment ....................6 4.4.3 Preliminary positioning .....................8 4.4.4 Sleeve - Installation ....................9 4.4.5 Levelling and alignment..................10 4.4.6...
  • Page 34 4 - HANDLING AND INSTALLATION SMART316 4 - Pag. 2 / 24...
  • Page 35 4 - HANDLING AND INSTALLATION SMART316 PACKAGING There are three possible bar feeder packagings: A WITH NO PACKAGING B WITH PALLET: the feeder is placed on a pallet and wrapped in protective film. C WITH CRATE: the feeder is placed in a crate wrapped in protective film. LIFTING DANGER - WARNING: handling and lifting operations should be carried out with suitable equipment...
  • Page 36 4 - HANDLING AND INSTALLATION SMART316 LIFTING WITH PALLET • Use a hook (or fork) type lifting device or of suitable capacity (see information on packaging). LIFTING WITH CRATE • Use a hook (or fork)type lifting device of suitable capacity (see information on packaging).
  • Page 37 The feeder has not been designed and built for use in an explosive atmosphere. 1 Standard version 2 Reversed version. Table 1. Overall dimensions Model Version A (mm) B (mm) 4000 SMART 316 4800 4 - Pag. 5 / 24...
  • Page 38 4 - HANDLING AND INSTALLATION SMART316 FEEDER - INSTALLATION Before carrying out feeder installation, check lathe stability; make sure that it is firmly fastened to the ground and with a horizontal spindle axis. 4.4.1 Support plates and feet - Installation •...
  • Page 39 4 - HANDLING AND INSTALLATION SMART316 Table 2. Working axis height Model Upper screws X (mm) position Working axis height 835÷875 870÷910 905÷945 940÷980 SMART 316 975÷1015 1010÷1050 1045÷1085 1080÷1120 1115÷1155 1150÷1190 4 - Pag. 7 / 24...
  • Page 40 In fixed headstock lathes, its stroke can be reduced to 100 mm to allow the feeder to be brought as close as possible to the lathe; contact IEMCA After-sales Service for more information. Table 3. Max. bar-pusher extension Model Version A –...
  • Page 41 Roughly adjust the working axis height to obtain alignment with the lathe by turning the feet screws. 4.4.4 Sleeve - Installation SMART 316 • Install the sleeve "A" on the front plate. • Install the oil recovery device "B". •...
  • Page 42 4 - HANDLING AND INSTALLATION SMART316 4.4.5 Levelling and alignment FOREWORD Alignment between the feeder and lathe is the most critical installation phase; therefore, this operation should be carried out by experienced personnel with the greatest accuracy. CAUTION: bad alignment can be the main cause of feeder malfunction resulting...
  • Page 43 4 - HANDLING AND INSTALLATION SMART316 LEVELLING • Check oil levelling by positioning the level crosswise and lengthwise on the supports of the lower guide channel. • Carry out the required modifications by turning the screws (A) on the bar feeder feet. 4 - Pag.
  • Page 44 4 - HANDLING AND INSTALLATION SMART316 ALIGNMENT • Insert the (supplied) crank in the intermediate drive shaft and move the bar-pusher to its backwards limit stop. • Connect the pneumatic system to the power supply. • Open the upper guide channel by pressing the 'manual' key on the electrovalve for guide channel opening/closing or, in case the bar feeder is connected to the power supply, press...
  • Page 45 4 - HANDLING AND INSTALLATION SMART316 • use a sliding caliper to check alignment near the sleeve "C" and the spindle "D"; hold a tolerance of 0.15 mm in all four directions. • prepare a perfectly straight ground bar, having an outside diameter equal to the max.
  • Page 46 Wherever possible, the feeder should be fastened to the lathe through the suitable coupling unit according to lathe make and type. The figure shows a general example of fastening; contact IEMCA service department for more information. 4 - Pag. 14 / 24...
  • Page 47 4 - HANDLING AND INSTALLATION SMART316 4.4.7 Installation If the feeder If the feeder is equipped with a telescopic nose, proceed as described below: • Remove the fixed sleeve that had been installed to obtain alignment between the feeder and the lathe. •...
  • Page 48 DEVICES FOR CAM LATHES - INSTALLATION 4.5.1 Cam box INFORMATION: the figure shows a general example of installation; contact IEMCA service department for more information. • Install the sleeve "A" on the lathe camshaft "B". • Connect the shaft "C" to the sleeve through the pin "D".
  • Page 49 4 - HANDLING AND INSTALLATION SMART316 4.5.2 Camshaft release device INFORMATION: the figures show a general example of installation; contact IEMCA service department for more information. Radial version • Mount the articulation "A" in the flange "B". • Mount the joint "C" in the articulation "D"...
  • Page 50 4 - HANDLING AND INSTALLATION SMART316 Axial version • Cut a hole and thread in the lathe casing to fix the transmission unit "F" and mount the disk "G" in the control "H". • Insert the shaft "L" in the joint "M" and lock with a pin;...
  • Page 51 4 - HANDLING AND INSTALLATION SMART316 LUBRICATING OIL - FILLING CAUTION: wear personal protections according to the regulations in force. • Open the rear base door and pour oil into the machine. • Check the level by means of the "A" indicator. Table 4.
  • Page 52 4 - HANDLING AND INSTALLATION SMART316 ELECTRIC CONNECTION DANGER - WARNING: this type of operation should only be entrusted to skilled technical staff to comply with the applicable standards and statutory regulations in force. DANGER - WARNING: the feeder must be electrically connected to the lathe, which in turn, must be connected to the plant wiring system in compliance with the applicable regulations in force.
  • Page 53 Any jumper on the safety signals, which had been set for bar feeder final test, should be removed in order to restore the safety signals. ATTENTION-DANGER Bar feeder safety depends on these connections, therefore IEMCA is not responsible for any enventual damage to persons or structures, caused by improper use of the above mentioned signals.
  • Page 54 4 - HANDLING AND INSTALLATION SMART316 4.7.3 FUNCTION SIGNALS The bar feeder can send and receive all the signals which are necessary to its correct operation. These signals are driven by a PLC, and can be grouped into: inputs (signals from lathe to bar feeder) and outputs (signals from bar feeder to lathe).
  • Page 55 4 - HANDLING AND INSTALLATION SMART316 PNEUMATIC CONNECTION • Connect pipe "D" (1/4"Gas)to the compressed air ductwork system as shown in the figure, after connecting a three-way valve to adjust and release pressure. With knob "E", adjust the pressure at 6 bar. IMPORTANT: Air must be filtered.
  • Page 56 4 - HANDLING AND INSTALLATION SMART316 4 - Pag. 24 / 24...
  • Page 57 5 - ADJUSTMENTS AND SETTING-UP SMART316 INDEX ADJUSTMENT AND SETTING-UP - FOREWORD ...........2 GENERAL ADJUSTMENTS - FOREWORD ..............2 5.2.1 Feeding chain - Adjustment ..................2 5.2.2 Setting the pressure switch..................3 SET-UP ACCORDING TO THE BAR TO BE MACHINED ..........4 5.3.1 Guides, half bushes, bar-pusher and collet - Replacement ..........6 5.3.2 Bar guide plates - Adjustment.................13 CAM BOX - TIMING ....................15...
  • Page 58 5 - ADJUSTMENTS AND SETTING-UP SMART316 ADJUSTMENT AND SETTING-UP - FOREWORD DANGER - WARNING: do not perform any adjustment while the feeder is in motion unless explicitly requested in the manual. In addition to normal adjustments throughout its service life, this bar feeder also needs set-up according to the type of operation.
  • Page 59 5 - ADJUSTMENTS AND SETTING-UP SMART316 5.2.2 Setting the pressure switch After unscrewing the glass protection, the pressure switch can be properly adjusted by turning the relevant adjusting screw (G). Proper setting is 4.5 bars (0.45 MPa). CAUTION: further turn anti-clockwise when the green pointer is found on 0, as this may cause damage to the...
  • Page 60 _Table1. Diameters of V-shaped bushings for SMART 316 TYPE OF MODEL BAR DIAMETER BUSHINGS SMART _To machine shaped bars (i.e. squared or hexagonal bars), please ask IEMCA for half- rounded bushings of the suitable diameter. 5 - Pag. 4 / 18...
  • Page 61 5 - ADJUSTMENTS AND SETTING-UP SMART316 Table 2. SMART 316 guide, bar pusher, bar and tube diameters Guide Bar-pusher Largest tube Bar diameter (mm) Model diameter diameter diameter (mm) Min. Max. (mm) (mm) 3 (1/8”) 5,5 (7/32”) 7 (9/32”) 4 (11/64”) 6,5 (17/32”)
  • Page 62 5 - ADJUSTMENTS AND SETTING-UP SMART316 5.3.1 Guides, half bushes, bar-pusher and collet - Replacement • When the magazine is empty (no bars) set the bar feeder to manual mode by pressing • Press on the keyboard or use the crank to bring the bar pusher backwards to its limit stop and then remove it from its seat.
  • Page 63 5 - ADJUSTMENTS AND SETTING-UP SMART316 Two types of first feeding flag are available: one for diameters 8 to 13mm and one for diameters 17 to 24mm. Replacement must be carried out as follows: • bring the first feeding flag backwards to its limit stop and loosen both fixing screws (A).
  • Page 64 5 - ADJUSTMENTS AND SETTING-UP SMART316 • Replace the bar pusher supports. 5 - Pag. 8 / 18...
  • Page 65 5 - ADJUSTMENTS AND SETTING-UP SMART316 Remove the nose as follows: Fixed nose • Remove the oil recovery device "A" and nose "B". Telescopic nose • Remove the nose "C". Adjust the front half-bushes as follows: • Press the 'manual' key on the electrovalve for bushing opening/closing to close the half- bushes.
  • Page 66 5 - ADJUSTMENTS AND SETTING-UP SMART316 • Replace the half-bushes in case of wear or before changing machining range: loosen the screws (B) and replace the bushes (C). • Remove the internal sleeve. • If necessary, remove the lathe spindle liner and install another one suitable for the diameter of the guide channel.
  • Page 67 5 - ADJUSTMENTS AND SETTING-UP SMART316 TELESCOPIC NOSE (STROKE 120/160) When replacing the telescopic sleeve, it is not necessary to change completely the unit, but only some parts supplied with the spare parts kit. • Remove the sleeve from its housing. •...
  • Page 68 Choose the right collet for the bar; refer to the manual "GUIDE CHANNELS - BAR PUSHERS - REVOLVING TIPS - COLLETS- Selection manual". INFORMATION: contact IEMCA After-Sales service for more information. Description: 4 "SCHLENKER" collet for bars 5 - Pag. 12 / 18...
  • Page 69 5 - ADJUSTMENTS AND SETTING-UP SMART316 5.3.2 Bar guide plates - Adjustment Preliminary procedure • Open the upper guard. • Close the upper guide channel by pressing on the keyboard (before the bar feeder cover is opened) or the key on the electrovalve for guide channel opening/closing.
  • Page 70 5 - ADJUSTMENTS AND SETTING-UP SMART316 • Make sure that a little clearance is left between the plate and the bars. • Tighten the screws "A" on all plates. 5 - Pag. 14 / 18...
  • Page 71 5 - ADJUSTMENTS AND SETTING-UP SMART316 CAM BOX - TIMING If the feeder is equipped with a cam box, each cam should be timed to its own microswitch. The timing procedure is as follows. MICROSWITCH FUNCTION S90 - Bar feed enabling It controls the bar feeding motor start/stop.
  • Page 72 5 - ADJUSTMENTS AND SETTING-UP SMART316 CAM SETTING LATHE CAM COMPLETE CYCLE PHASE HEADSTOCK PHASE COLLET LATHE FEEDER CAM COMPLETE CYCLE PHASE MICROSWITCH PHASE MICROSWITCH PHASE MICROSWITCH A STROKE CLOSED B FEED OPEN C FORWARD STOP CLOSED D RETURN DISABLED E BACKWARD STOP ENABLED F HEADSTOCK RETURN WITH CLOSED COLLET IF REQUIRED FOR SPECIAL OPERATIONS...
  • Page 73 5 - ADJUSTMENTS AND SETTING-UP SMART316 Microswitches S90 and S91 • Rotate manually shaft "A" up to a distance of 10° approx. from the collet opening, then "S90" microswitch cam until wheel "B" is released. • Turn shaft "A" until the collet opens. •...
  • Page 74 5 - ADJUSTMENTS AND SETTING-UP SMART316 Microswitch S92 • Rotate manually shaft "A" until the headstock starts its return stroke with closed collet. • Release "S92" microswitch wheel. • Continue rotation until the headstock has completed its return stroke. • Lift wheel "S92".
  • Page 75 6 - USE AND OPERATION SMART316 INDEX DESCRIPTION OF THE CONTROLS ................2 DESCRIPTION OF KEYBOARD CONTROLS..............5 BARS TO BE MACHINED - CHARACTERISTICS AND PREPARATION ......7 6.3.1 BAR STRAIGTHNESS - Measuration ................9 FEEDER SET-UP AND AUTOMATIC CYCLE START.............11 6.4.1 Bar magazine - Filling.....................12 6.4.2 Lubrication oil - Flow adjustment ................13 6.4.3...
  • Page 76 6 - USE AND OPERATION SMART316 DESCRIPTION OF THE CONTROLS INFORMATION: from the keyboard it is possible to start automatically the bar feeder, even when lathe 'MAN/AUT' signal is in Manual mode. INFORMATION: When Automatic mode is on, the bar feeding is possible only when lathe 'MAN/AUT' signal is in Automatic mode.
  • Page 77 6 - USE AND OPERATION SMART316 The illustration shows the positions of the electrical controls the keyboard controls. 1 MAIN SWITCH: turns the power supply on and off. Position 0 (OFF) the machine has no power supply. Position I (ON) the machine has power supply. 2 KEYBOARD:display and main controls.
  • Page 78 6 - USE AND OPERATION SMART316 During the "Automatic" mode, if pushed, the half-bushings will open and close, according to the selected sequence. If pressed again, the half-bushings will remain open during the entire operating cycle. 8 SELECT DISPLAY MODE FROM THE KEYBOARD: this position to select "message display"...
  • Page 79 6 - USE AND OPERATION SMART316 DESCRIPTION OF KEYBOARD CONTROLS 1 Multifunction To select manual mode. To set the numerical value. 2 Multifuntion To select automatic mode. To activate one "step by step" operating cycle mode: whenever the button is pressed one step is performed.
  • Page 80 6 - USE AND OPERATION SMART316 14 Multifunction To set the sign of a number in the numeric field. To display the program identification data. 15 Multifunction To select previous parameter To move the selection cursor rightwards. 16 To set the comma. 17 Multifunction Allows the downwards scrolling of the page.
  • Page 81 Table 1. Maximum bar length Model Version Max. length mm (ft) 3260 (10,7) SMART 316 4060 (13,3) INFORMATION: Bar must not present a straightness defect above 0.5 per 1000. 6 - Pag. 7 / 20...
  • Page 82 6 - USE AND OPERATION SMART316 Please find herewith some advice to optimise the bar feeder performances. Usually barstocks do not need any preliminary operations to be carried out on ends, nevertheless to obtain the best results when loading them, it is advisable to chamfer them. SOLID BARS Check that there is not too much rag on bar head, which might hinder insertion in the lathe collet.
  • Page 83 6 - USE AND OPERATION SMART316 6.3.1 BAR STRAIGTHNESS - Measuration The bar vibrations are partially caused by the condition of the bar itself: in case the bar is not perfectly straight, this can cause vibrations. Round bars As stated also in the UNI-10233/2 regulation, the bar straightness can be measured by positioning the bar on two V-supports and control its straightness.
  • Page 84 6 - USE AND OPERATION SMART316 Hexagonal, square and section bars For non-round bars, insert some bushings on the bar to be controlled. Position 2 bushings on the 2 V-supports. In that case, the measurement can be carried out as shown in the figure. Rotate the bar on itself and carry out the measurement on a bushing external to the two V- supports.
  • Page 85 6 - USE AND OPERATION SMART316 FEEDER SET-UP AND AUTOMATIC CYCLE START The following list is a sequence of feeder set-up and automatic cycle start operations required if the feeder has to be started up for the first time. • Perform the software parametering (refer to the "Push-button panel instruction manual") •...
  • Page 86 6 - USE AND OPERATION SMART316 6.4.1 Bar magazine - Filling CAUTION: do not manually lift loads with weights exceeding those prescribed applicable regulations in force; ask for another worker's help if necessary. CAUTION: wear personal protections according to the regulations in force. Follow these instructions to load bars: •...
  • Page 87 6 - USE AND OPERATION SMART316 6.4.2 Lubrication oil - Flow adjustment Oil flow in the guides and bush-holder device is automatically controlled during the feeder automatic cycle. The pump is started after the feeder has completed bar change-over; it is stopped when the bar-pusher approaches the centering device.
  • Page 88 6 - USE AND OPERATION SMART316 6.4.3 Automatic cycle start • Power the lathe on. • Turn the main power switch to the position I (ON). • Press to start the bar feeder. • Press to select the manual mode. •...
  • Page 89 6 - USE AND OPERATION SMART316 ATTENTION: Keep hands out of remnant drop area after the remnant box has been pulled off. CAUTION: wear personal protections according to the regulations in force. Place the box back under the remnant outlet. 6 - Pag.
  • Page 90 6 - USE AND OPERATION SMART316 6.4.4 Guide channel opening/closing procedure The following instructions concern guide channel opening and closing in the manual function. OPENING PROCEDURE By pressing with upper guide channels closed, the display will show : 4 Use STEP by STEP To open the guide channels follow the instructions at paragraph 6.4.5: step by step cycle performing...
  • Page 91 6 - USE AND OPERATION SMART316 6.4.5 Cycle actuation mode in the STEP BY STEP function Introduction This mode can be used for many reasons, as for instance: • To open the guide channels; • to check a complete bar change cycle; •...
  • Page 92 6 - USE AND OPERATION SMART316 • Stop the feeder by pressing the button [boss_stop]. • Stop the lathe. • Turn the main power switch to the position O (OFF). AXIS SETTING PERFORMING OPERATIONS Foreword: This procedure is aimed to optimize the displacements of the bar feeder axis. This procedure must not be performed daily but rather occasionally (recommended time: once a month) to compensate any wear of mechanical feed members that could alter the AXIS control operations.
  • Page 93 6 - USE AND OPERATION SMART316 MACHINING CHANGE - QUICK GUIDE The purpose of this paragraph is to provide the operator with a quick guide to the operations required for machining type change (either with or without guide change-over). The relevant information is contained in the paragraphs listed below and then described.
  • Page 94 6 - USE AND OPERATION SMART316 6.7.2 Machining type change without guide change-over • Replace the collet (paragraph 5.3.1) adjust the half-bushings; • Replace the clamps if necessary (paragraph 5.3.1). • Adjust the bar guide plates (paragraph 5.3.2). • Check all the working parameters on the keyboard. •...
  • Page 95 7 - BAR FEEDER MAINTENANCE SMART316 INDEX MAINTENANCE - GENERAL RULES ..............2 SCHEDULED MAINTENANCE ................3 7.2.1 Revolving tip and collet - Check ................3 7.2.2 Lubricating oil - Level check..................4 7.2.3 Lubricating oil - Change....................5 7.2.4 Air filter unit - Check ....................5 7 - Pag.
  • Page 96 7 - BAR FEEDER MAINTENANCE SMART316 MAINTENANCE - GENERAL RULES DANGER - WARNING: carry out machine maintenance and cleaning while the machine is off. Regular cleaning and maintenance are critical to ensure smooth operation and longer machine service life. It is recommended to regularly and effectively clean the machine, its accessories and work area, which also increases operator's safety.
  • Page 97 7 - BAR FEEDER MAINTENANCE SMART316 SCHEDULED MAINTENANCE Table 1. Scheduled maintenance Frequency Operation to carry Hours Bar feeder part Every Regularly Cycles year 1250 2500 Revolving tip and collet Wear check • Half-bushing Wear check • Oil level check •...
  • Page 98 For any topping up, pour the oil directly into the base Table 2. Guide lubricating oil characteristics Model Oil type SMART 316 Klasse C – CKB 100 See paragraph 2.6. for the comparative table. 7 - Pag. 4 / 6...
  • Page 99 For loading, pour the oil directly into the tank and check its level by means of the "A" indicator. Table 3. Guide lubricating oil characteristics Model Oil type Quantity (l) SMART 316 Klasse C – CKB 100 See paragraph 2.6. for the comparative table. 7.2.4 Air filter unit - Check FILTER A •...
  • Page 100 7 - BAR FEEDER MAINTENANCE SMART316 7 - Pag. 6 / 6...
  • Page 101 8 - TROUBLES - CAUSES - CURES SMART316 INDEX GENERAL FAULTS .....................2 BAR MAGAZINE - Faults ..................2 INSERTION IN THE COLLET - Faults ..............3 BAR FEEDING - Faults ..................3 8 - Pag. 1 / 4...
  • Page 102 8 - TROUBLES - CAUSES - CURES SMART316 GENERAL FAULTS TROUBLE CAUSES CURES No power Check the electric connections Open guard Close the guard The bar feeder will not start Emergency systems on Disconnect the emergency devices Motor thermal switch tripped Reset the motor overload cut-out with the special push-buttons.
  • Page 103 8 - TROUBLES - CAUSES - CURES SMART316 INSERTION IN THE COLLET - Faults PROBLEMS CAUSES CORRECTIVE ACTION Collet diameter not suitable Change collet. Bar fails to enter collet. for bar diameter. Excessive rag on bar rear Trim rag before feeding. end.
  • Page 104 8 - TROUBLES - CAUSES - CURES SMART316 8 - Pag. 4 / 4...
  • Page 105 9 - PART REPLACEMENT SMART316 INDEX FEED CHAIN - REPLACEMENT ................2 KEYBOARD BATTERY - REPLACEMENT ...............3 PLC BATTERY - REPLACEMENT ................4 RECOMMENDED SPARE PARTS ................5 Machine Dismantling [qualification] ................5 9 - Pag. 1 / 6...
  • Page 106 9 - PART REPLACEMENT SMART316 FEED CHAIN - REPLACEMENT Replacement of the feed chain is a highly complex operation; call IEMCA after-sales service. 9 - Pag. 2 / 6...
  • Page 107 9 - PART REPLACEMENT SMART316 KEYBOARD BATTERY - REPLACEMENT Replace the battery at least every year, and when the following message is displayed "KEYBOARD BATTERY EXHAUSTED": INFORMATION: failure to replace the battery can cause the calendar - clock memory to be deleted.
  • Page 108 9 - PART REPLACEMENT SMART316 PLC BATTERY - REPLACEMENT Replace the battery at least every year, and when the following message is displayed: "PLC battery exhausted" INFORMATION: when this message is displayed, the battery should be replaced within one day, otherwise, "PLC/NC Software"...
  • Page 109 Connection link Limit switch BERO 3RG4012- 0AG33 SIEMENS Limit switch BERO 3RG4012- 0AG07 SIEMENS Bar-pusher Specify diameter and length SMART 316 Revolving tip Specify diameter Collet Specify inside and outside diameter Battery Battery 3 Volt Hand held and fixed VARTA CR2032...
  • Page 110 9 - PART REPLACEMENT SMART316 9 - Pag. 6 / 6...
  • Page 111 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART316 10.1 GUIDE CHANNELS AND BAR PUSHER - TABLE The choice of guide channels and bar pusher must be made according to the diameter of the barstock. The bar feeder is usually supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe.
  • Page 112 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART316 CAUTION: the field of application of collets for machining specific bar diameters in the different guide channels are indicated in the table. If the bar diameter is smaller by about 5 mm with respect to the guide channel diameter, vibrations and failures could arise in the bar feeder.
  • Page 113 Revolving tip diameter øB diameter øC diameter øGR See section code (type of (mm) (mm) (mm) coupling) Threaded D73150705 (IEMCA) 10/7 With pin (SCHL) D73150805 With pin (SCHL) D71151011 12/10 D71151011 With pin (SCHL) D711511211 16/15 D71151511 With pin (SCHL) D71151611 10 - Pag.
  • Page 114 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART316 10 - Pag. 4 / 6...
  • Page 115 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART316 10.3 Revolving Tips øGR 7,5÷8,5 - Table • For collet with threaded coupling (IEMCA) A Collet B See section C See section 001 than 011 D Revolving tip CH* : Double-ended fork wrench DIN3110 øGR...
  • Page 116 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS SMART316 10.4 Revolving Tips øGR 12÷16 - Table • For collet with pin coupling (SCHL) A Collet B See section C See section 001 then 602P D Ejector E Collet for tube F Revolving tip øGR øF øB...
  • Page 117 11 - COLLETS SMART316 11.1 CONVERSION TABLES 001 HEXAGONAL BARS (unit of measurement “millimetres”) - Table Before selecting the steel collet, define the internal diameter øA by consulting the table below. ØA ØA Y=Zx1,154 Y=Zx1,154 1.73 32.33 2.31 33.48 33.2 2.89 34.64 34.5...
  • Page 118 11 - COLLETS SMART316 ØA ØA Y=Zx1,154 Y=Zx1,154 26.55 26.2 83.08 82.5 27.71 27.5 86.55 28.86 28.5 92.32 91.75 30.02 29.8 98.1 97.5 31.17 11 - Pag. 2 / 46...
  • Page 119 11 - COLLETS SMART316 SQUARE BARS (unit of measurement “millimetres”) - Table Before selecting the steel collet, define the internal diameter øA by consulting the table below. ØA ØA Y=Zx1,414 Y=Zx1,414 1.41 28.28 27.5 2.12 31.10 30.5 2.82 32.52 3.53 33.93 4.24 35.35...
  • Page 120 11 - COLLETS SMART316 HEXAGONAL BARS (unit of measurement “inches”) - Table Before selecting the steel collet, define the internal diameter øA by consulting the table below. ØA ØA inches inches inches inches 9/64 1”3/8 39.75 1”9/16 3/16 5.25 13/64 1”7/16 41.75 1”41/64...
  • Page 121 11 - COLLETS SMART316 ROUND BARS (unit of measurement “inches”) - Table Before selecting the steel collet, define the internal diameter øA by consulting the table below. ØA ØA ØA inches inches inches 1/32 17/32 13.5 1”1/8 28.5 3/64 35/64 1”3/16 30.25 1/16...
  • Page 122 11 - COLLETS SMART316 CONVERSION TABLE Inches/Millimetres Inch fraction Inch fraction Millimetres 25,400 0 50,800 0 76,200 0 1/64 0,015 625 0,396 9 25,796 9 51,196 9 76,596 9 1/32 0,031 25 0,793 8 26,193 8 51,593 8 76,993 8 3/64 0,046 875 1,190 6...
  • Page 123 11 - COLLETS SMART316 Inch fraction Inch fraction Millimetres 11/16 0,687 5 17,462 5 42,862 5 68,262 5 93,662 5 45/64 0,703 125 17,859 4 43,259 4 68,659 4 94,059 4 23/32 0,718 75 18,256 2 43,656 2 69,056 2 94,456 2 47/64 0,734 375...
  • Page 124 • Collets with codes in bold characters are available from stock. • Please contact IEMCA service to use the collets with codes in Italics. The delivery times for this kind of collets are longer. Code structure CH* : Double-ended fork wrench DIN3110...
  • Page 125 11 - COLLETS SMART316 ø ø ø M5x0.5 M6x0.75 M7x0.75 øA CH10 inches øD 7.5 øD 10 øD 12 011070080 1/32” 011070090 011100100 011120100 011070100 011100110 011120110 011070110 011100120 011120120 3/64” 011070120 011070130 011100130 011120130 011100140 011120140 011070140 011100150 011120150 011070150 011100160 011120160...
  • Page 126 11 - COLLETS SMART316 ØA ØF ØF ØF ØF øF ØF M5x0.5 M6x0.75 M7x0.75 M8x1 M8x1 M10x1 CH10 CH13 CH13 CH17 inches ØD 7.5 ØD 10 ØD 12 ØD 15 ØD 16 ØD 20 011120200 011150200 5/64” 011070200 011100200 011120210 011070210 011100210 011070220...
  • Page 127 11 - COLLETS SMART316 øA øF øF øF øF øF øF M5x0.5 M6x0.75 M7x0.75 M8x1 M10x1 M10x1 CH10 CH13 CH17 CH19 inches øD 7.5 øD 10 øD 12 øD 15 øD 20 øD 23 15/64” 011070600 011100600 011120600 011150600 011200600 011070610 011100610 011120610...
  • Page 128 11 - COLLETS SMART316 øA øF øF øF øF øF øF M7x0.75 M8x1 M8x1 M8x1 M8x1 M10x1 CH10 CH13 CH13 CH13 CH16 CH17 inches øD 12 øD 15 øD 16 øD 17 øD 18 øD 20 011120950 011150950 011200950 3/8” 011120960 011150960 011200960...
  • Page 129 11 - COLLETS SMART316 øA øF øF øF øF øF øF M7x0.75 M8x1 M8x1 M8x1 M8x1 M10x1 CH10 CH13 CH13 CH13 CH16 CH17 inches øD 12 øD 15 øD 16 øD 17 øD 18 øD 20 15.75 011171570 011181570 011201570 011201580 15.8 011171600...
  • Page 130 11 - COLLETS SMART316 øA øF øF øF M10x1 M10x1 M10x1 CH19 CH22 CH24 inches øD 23 øD 25 øD 27 3/8” 25/64” 10.1 10.2 10.3 10.4 13/32” 10.5 10.6 10.7 10.8 27/64” 10.9 011271100 11.25 7/16” 11.5 11.75 13/64” 11.8 12.25 12.3...
  • Page 131 11 - COLLETS SMART316 øA øF øF øF M10x1 M10x1 M10x1 CH19 CH22 CH24 inches øD 23 øD 25 øD 27 15.25 011231520 15.5 011231550 011251550 15.75 011231570 5/8” 011231600 16.25 011231620 011251630 16.3 16.5 011231650 16.75 011231670 11 - Pag. 15 / 46...
  • Page 132 11 - COLLETS SMART316 øA øF øF øF øF øF øF ØF M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 CH16 CH17 CH19 CH22 CH24 CH28 CH30 inches øD 19 øD 20 øD 23 øD 25 øD 27 øD 30 øD 32 011201400 011231400 14.25...
  • Page 133 11 - COLLETS SMART316 øA øF øF øF øF øF øF ØF M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 CH16 CH17 CH19 CH22 CH24 CH28 CH30 inches øD 19 øD 20 øD 23 øD 25 øD 27 øD 30 øD 32 21.25 011252120 011272120...
  • Page 134 11 - COLLETS SMART316 øA øF øF øF ØF M10x1 M10x1 M10x1 M10x1 CH24 CH24 CH28 CH30 inches øD 27 øD 29 øD 30 øD 32 23.75 011272370 011302370 23.8 011272380 15/16” 011272400 011292400 011302400 011322400 24.25 011272420 011292420 011302420 011292450 24.5 011272450...
  • Page 135 Note for ordering • Collets with codes in bold characters are available from stock. • Please contact IEMCA service to use the collets with codes in Italics. The delivery times for this kind of collets are longer. Code structure A Collet...
  • Page 136 11 - COLLETS SMART316 øF øF øF øF øA Ø7 G6 Ø8 G6 Ø11 G6 Ø20 G6 inches øD 10 øD 12 øD 15 øD 25 602P10030 602P12030 602P10031 602P12031 1/8” 602P10032 602P12032 602P10033 602P12033 602P10034 602P12034 602P10035 602P12035 9/64” 602P10036 602P12036 602P10037...
  • Page 137 11 - COLLETS SMART316 øF øF øF øF øA Ø7 G6 Ø8 G6 Ø11 G6 Ø11 G6 øD 10 øD 12 øD 15 øD 18 inches 602P10053 602P12053 602P15053 602P10054 602P12054 602P15054 602P10055 602P12055 602P15055 7/32” 602P10056 602P12056 602P15056 602P10057 602P12057 602P15057 602P10058...
  • Page 138 11 - COLLETS SMART316 11 - Pag. 22 / 46...
  • Page 139 11 - COLLETS SMART316 øF øF øF øA Ø14 G6 Ø20 G6 Ø20 G6 øD 20 øD 25 øD 32 inches 7/32” 602P20060 602P25060 15/64” 602P32060 602P20061 602P25061 602P20062 602P25062 602P20063 602P25063 602P20064 602P25064 1/4" 602P20065 602P25065 602P32065 602P20066 602P25066 602P20067 602P25067 602P20068...
  • Page 140 11 - COLLETS SMART316 øF øF øF øF øA Ø8 G6 Ø11 G6 Ø11 G6 Ø11 G6 øD 12 øD 15 øD 16 øD 18 inches 602P12093 602P15093 602P18093 602P12094 602P15094 602P18094 602P12095 602P15095 602P18095 3/8” 602P12096 602P15096 602P18096 602P12097 602P15097 602P18097 602P12098...
  • Page 141 11 - COLLETS SMART316 øF øF øF øF øA Ø8 G6 Ø11 G6 Ø11 G6 Ø11 G6 øD 12 øD 15 øD 16 øD 18 inches 602P16140 35/64” 602P18140 14.25 9/16” 602P18142 14.5 602P18145 14.75 37/64” 602P18147 19/32” 602P18150 15.25 602P18152 15.5 39/64”...
  • Page 142 11 - COLLETS SMART316 øF øF øF øF øA Ø14 G6 Ø14 G6 Ø20 G6 Ø20 G6 øD 20 øD 23 øD 25 øD 32 inches 602P20093 602P25093 602P20094 602P25094 602P20095 602P25095 602P32095 3/8” 602P20096 602P25096 602P20097 602P25097 602P20098 602P25098 602P20099 602P25099 25/64”...
  • Page 143 11 - COLLETS SMART316 øF øF øF øF øA Ø14 G6 Ø14 G6 Ø20 G6 Ø20 G6 øD 20 øD 23 øD 25 øD 32 inches 602P23140 35/64” 602P20140 602P25140 602P32140 602P23142 14.25 9/16” 602P20142 602P25142 14.5 602P20145 602P23145 602P25145 602P32145 14.75 37/64”...
  • Page 144 11 - COLLETS SMART316 øF øF øF øF øF øF øF øA Ø11 G6 Ø14 G6 Ø14 G6 Ø14 G6 Ø20 G6 Ø20 G6 Ø20 G6 øD 18 øD 20 øD 21 øD 23 øD 25 øD 27 øD 32 inches 602P23160 5/8”...
  • Page 145 11 - COLLETS SMART316 øF øF øF øF øF øF øA Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 øD 25 øD 27 øD 29 øD 32 øD 35 øD 36 inches 602P25220 602P27220 602P32220 602P25222 22.25 7/8”...
  • Page 146 11 - COLLETS SMART316 øF øF øF øF øF øF øF øA Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 øD 32 øD 34 øD 35 øD 36 øD 39 øD 42 øD 45 inches 602P32290 602P36290...
  • Page 147 11 - COLLETS SMART316 SIR 52 øF øF øF øA øF øF Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 øD 42 øD 45 øD 51 øD 52 øD 56 inches 602P42380 602P45380 602P42382 38.25 602P45382 38.5 602P42385 602P45385 38.75 602P42387...
  • Page 148 11 - COLLETS SMART316 SIR 52 øF øF øF øA øF øF Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 øD 42 øD 45 øD 51 øD 52 øD 56 inches 602P52480 602P56480 602P52490 602P56490 602P56500 602P56510 602P56520 11 - Pag.
  • Page 149 11 - COLLETS SMART316 11.4 “UNILOCK” COLLETS FOR BARS 601P “UNILOCK” COLLETS FOR SQUARE BARS - Table INFORMATION: for defining the internal diameter øA do not consult “001 - Conversion Tables” document, but directly consult the table below. Code structure A Collet B Bar diameter C Example:...
  • Page 150 11 - COLLETS SMART316 øA +0.1 øF øF øF øF øF E=Sx1.414 M5x0.5 Ø8 G6 Ø11 G6 Ø14 G6 Ø20 G6 øD 7.5 øD 12 øD 18 øD 21 øD 25 4.24 601P08038 5.65 601P12051 7.07 601P12066 8.48 601P12080 601P18080 9.90 601P18092 601P21092...
  • Page 151 11 - COLLETS SMART316 øA +0.1 øF øF øF øF E=Sx1.414 M5x0.5 Ø8 G6 Ø11 G6 Ø14 G6 øD 25 øD 29 øD 32 øD 36 18.38 17.4 601P25174 19.80 18.8 601P25188 21.21 20.2 601P25202 22.62 21.6 601P29216 24.04 601P29230 25.45 24.5 601P32245...
  • Page 152 Note for ordering • Collets with codes in bold characters are available from stock. • Please contact IEMCA service to use the collets with codes in Italics. The delivery times for this kind of collets are longer. Code structure A Collet...
  • Page 153 11 - COLLETS SMART316 øA +0.1 øF øF øF øF øF E=Sx1.154 M5x0.5 Ø8 G6 Ø11 G6 Ø14 G6 Ø20 G6 inches øD 7.5 øD 12 øD 18 øD 21 øD 25 3.46 601P08031 1/8” 3.66 601P08033 4.62 601P08041 3/16” 601P12050 5.77 601P12052...
  • Page 154 11 - COLLETS SMART316 øA +0.1 øF øF øF E=Sx1.154 14 G6 20 G6 20 G6 inches øD 21 øD 25 øD 29 1/2" 14.65 13.7 601P21137 601P25137 601P21140 601P25140 16.16 15.2 601P21152 601P25152 9/16” 16.49 15.5 601P21155 601P25155 17.31 16.3 601P21163 601P25163...
  • Page 155 11 - COLLETS SMART316 øA +0.1 øF øF øF E=Sx1.154 20 G6 20 G6 20 G6 inches øD 32 øD 36 øD 40 1/2" 14.65 13.7 16.16 15.2 9/16” 16.49 15.5 17.31 16.3 5/8” 18.32 17.3 18.46 17.5 19.62 18.6 11/16”...
  • Page 156 11 - COLLETS SMART316 11 - Pag. 40 / 46...
  • Page 157 11 - COLLETS SMART316 11.5 EJECTOR 602P..011 EJECTOR -Guides ø13÷28 - Table CAUTION: the external diameter of the collet must be at least 0.5 mm less than the external diameter of the bar pusher. A Ejector øE øF øD N. code (mm) (mm) (mm)
  • Page 158 11 - COLLETS SMART316 11.6 COLLETS FOR TUBES 603P COLLETS FOR TUBES - Table CAUTION: the external diameter of the collet must be at least 0.5 mm less than the external diameter of the bar pusher. INFORMATION: The 603P collets….. fitted with a Schlenker coupling, allowing the assembly on the rotating unit, are designed with an oversized length.
  • Page 159 11 - COLLETS SMART316 øA øF øF øF øF øF øF ø8 G6 ø11 G6 ø11 G6 ø14 G6 ø20 G6 ø20 G6 inches øD 12 øD 15 øD 18 øD 20 øD 25 øD 27 603P12050 603P15050 603P12055 603P15055 15/64”...
  • Page 160 11 - COLLETS SMART316 øA øF øF øF øF øF øF øF ø8 G6 ø11 G6 ø14 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 inches øD 12 øD 15-16 øD 20 øD 25 øD 27 øD 32 øD 35 11.5 603P15115 603P20115...
  • Page 161 11 - COLLETS SMART316 øA øF øF øF øF øF øF øF ø20 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 inches øD 27 øD 29 øD 32 øD 35 øD 42 øD 49 øD 25 603P25230 603P27230 603P32230...
  • Page 162 11 - COLLETS SMART316 øA øF øF øF øF ø20 G6 ø20 G6 ø20 G6 ø20 G6 inches øD 40 øD 42 øD 44-45 øD 49 603P40340 603P42340 603P49340 34.5 603P49345 1”3/8 603P40350 603P42350 603P49350 35.5 603P49355 603P40360 603P42360 603P49360 36.5 603P49365 603P40370...
  • Page 163 12 - LIST OF AFTER-SALES CENTERS SMART316 INDEX 12.1 LIST OF AFTER-SALES CENTERS................2 12 - Pag. 1 / 4...
  • Page 164 12 - LIST OF AFTER-SALES CENTERS SMART316 12.1 LIST OF AFTER-SALES CENTERS AUSTRALIA - NEW ZEALAND 301-1, Dongsing Rd., Phone +886-4-2406-6970 GIMCO – Giuliani Iemca Machinery Dali City, Taichung County, 412, Telefax + 886-4-2406-6943 Co. Ltd. Taiwan E-mail: gimco@gimco.com.tw Website: www.gimco.com.tw...
  • Page 165 D-79576 Weil am Rhein Telefax ++49 7621 69491 Email : mail@lobers.de TAIWAN – SINGAPORE – MALAYSIA - PHILIPPINES: 301-1, Dongsing Rd., Phone +886-4-2406-6970 GIMCO – Giuliani Iemca Machinery Dali City, Taichung County, 412, Telefax + 886-4-2406-6943 Co. Ltd. Taiwan E-mail: gimco@gimco.com.tw Website: www.gimco.com.tw...
  • Page 166 12 - LIST OF AFTER-SALES CENTERS SMART316 12 - Pag. 4 / 4...

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