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Summary of Contents for Bentone BF 1 K10K Super
- Page 1 178 028 35-13 CR00696 2023-08-23 Providing sustainable energy solutions worldwide Installation- and maintenance instruction BF 1 K10K Super LMO14.113C2E AS 47 CK Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\ 2. www.bentone.com\ nedladdning eller scanna download or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Settings ................17 Example of basic setting ............17 Nozzle assembly adjustment ............ 18 Air intake adjustment ..............18 Method of adjusting air quantity ..........18 Inlet cone, air adjustment ............18 Air intake rotation ............... 19 Air duct ..................19 Bentone... -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: Technical Data
Fuel oil A Bio 10 according to DIN 51603-6. • Dimensions BF 1 K Protrusion from flange, Length of flame tube measurement B Flange 1 Flange 2 Dimensions, flanges 2.1.1 Flange 1 Flange 2 ø90 ø89,7 130–150 125–150 165 305 96-3 Bentone... -
Page 7: Model Bf 1 K 76-26
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air intake to the air duct that opens into an appropriate location. Installation must be done so it does not prevent air supply to the burner. Bentone... -
Page 8: Working Area
Working area 3.8-8.0 kg/h 45-95 kW mbar Do not exceed the working area. -0,5 Basic settings Air settings Nozzle assembly Scale 22,0 20,0 18,0 16,0 14,0 12,0 10,0 Scale value applies to 0 mbar furnace pressure. Burner output Bentone... -
Page 9: Nozzle And Pump Pressure
/s (cSt) at a density of 830 kg/m Burner with preheater Allow for a reduction in oil quantity of 5–20% with preheating owing to: Temperature increases at the nozzle. • Nozzle design. • Capacity (the higher the capacity the lower the difference). • Bentone... -
Page 10: Components
Components Bentone... - Page 11 Electrical contact X1, see Wiring diagram Motor Capacitor Preheater (where fitted) Ignition electrode Ignition cable Photoresistor Inspection glass Nozzle assembly adjustment Cover plate Flame tube Grid Solenoid valve Oil pump Air regulator Air intake Air flow indicator Fan housing, rear Bentone...
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Page 12: Electric Equipment
The cables of the safety system must be separated so that the outgoing signal is not placed in the same cable as the incoming signal. Wiring diagram Black Brown Blue Green Gn/Ye Green/Yellow Grey Orange Pink Violet White Yellow Alt 2 Alt 3 Alt 4 Alt. 1 165 205 56-2 According to DIN 4791 Bentone... -
Page 13: Function
< 1 s < 1 s Ambient temperature -5 - +60°C -20 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 14: Colour Codes
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 15: Installation
(Refer to basic settings). Note that this only refers to the basic setting; the setting must be adjusted after the burner has been started. At this time flue gas analysis and soot measurement must be carried out. 165 305 18 Bentone... -
Page 16: Burner Installation
Disconnect the power at the main switch. Wire the Eurostecker X2 as in alt. 1–3 (refer to Electrical equipment). Connect the Eurostecker X2 to the burner. Switch on the power at the main switch. Bentone... -
Page 17: Settings
This provides the following nozzle according to the nozzle table, (see Technical data). Nozzle: 1.75 Gph Pump pressure: 10.0 bar Setting values for 73 kW according to basic setting diagram, (see Technical data). Air setting: 21.0 Insert setting: 13.0 165 405 03 Bentone... -
Page 18: Nozzle Assembly Adjustment
STD position to achieve good starts and operations. (A cast-in arrow on the fan housing indicates the position of the inlet cone. In addition to the scale on the inlet cone casting, there is also a mark (M) indicating the factory setting.) Bentone... -
Page 19: Air Intake Rotation
A hose connection air duct is available in three different dimensions: 48, 68, and 78 mm outer diameter (D). The air duct is installed on the air intake at the place where the grille is attached in the standard model Bentone... -
Page 20: Pump
60°C Components Suction line G 1/4” Return line G 1/4”and internal by-pass plug Nozzle outlet G 1/8” Pressure gauge port G 1/8” Vacuum gauge port G 1/8” Pressure adjustment 165 105 20-2 Bentone... - Page 21 To nozzle Pressure gauge ports Back to Shaft seal suction Gear-set Vacuum gauge port Oil under suction Oil under pressure By-pass plug By-pass plug removed By-passed oil inserted returned to tank, or to suction Return plugged Return Inlet Bentone...
- Page 22 150 150 150 150 Two pipe lift system 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone...
- Page 23 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
- Page 24 Close the oil supply to the burner. Gasket Loosen the pump cover’s screws. Remove the filter and gasket. Mount new gasket and filter. Refit the cover. Open the oil supply. Start the burner, check seals and combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone...
- Page 25 Pressure regulator Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug (1-pipe system) Filter Cover gasket Cover Pressure gauge port or vacuum gauge port screw, O-ring 10. Coil 11. Tube assy Bentone...
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Page 26: Service
250,000 cycles Ignition system with flame guard 10 years 250,000 cycles UV flame sensor 10,000 h Damper motor 500,000 cycles Contactor 10 years 500,000 cycles The burner and its components must be recycled according to applicable regulations. 165 405 07-2 2022-10-04 Bentone... -
Page 27: Service Positions
Suspend the fan housing by the fan housing service attachment on the screw used for joining the front piece to the fan housing, with the air intake upwards, as shown in the illustration to the left. 165 305 20-2 Bentone... -
Page 28: Combustion Device
Install the brake plate and electrode package. Check that the distance between the nozzle and brake plate is correct (refer to Technical data). Re-assemble the burner. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 29: Oil Pump Replacement
Connect the oil hoses. (For conversions from one- and two-pipe systems refer to the Pump instructions.) Switch on the main power and open the fuel supply. Start burner, purge pump, adjust to correct pressure and check/ adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 30: Fan Motor Replacement
Place the cable conduit entry and the photocell cable in position. Screw the electrical console in place. Connect the motor wiring. Join together the fan housing and the burner front piece. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 31: Air Intake And Intake Cone
Fit the O-ring in the groove between the fan housing and inlet cone. Ensure that it is properly located in the groove and is not damaged when the air intake is fitted. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 32: Fan Wheel Checks
Fit the O-ring in the groove between the fan housing and inlet cone. Ensure that it is properly located in the groove and is not damaged when the air intake is fitted. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... - Page 33 Place the cable conduit entry and the photocell cable in position. Screw the electrical box in place. Connect the motor wiring. Join together the fan housing and the burner front piece. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone...
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Page 34: 7.10 Electrical Module
Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When replacing the electrical components transformer and control box included in the electrical package, the junction box lid need not be removed. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. Bentone... -
Page 35: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 36: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 37: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 38: Log Of Flue Gas Analysis
Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 40 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...
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