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Models:
Outdoor Woodburning
ODCASTLEWD-42-B
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfire. Overfiring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
Installation and service of this appliance should be performed by
qualified personnel. Hearth & Home Technologies recommends HHT
Factory Trained or NFI certified professionals.
Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
• CAREFULLY SUPERVISE children in same room as
appliance.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
WARNING: For Outdoor Use Only.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
1

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Summary of Contents for Outdoor Lifestyles ODCASTLEWD-42-B

  • Page 1 Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recommends HHT Factory Trained or NFI certified professionals. WARNING Fire Risk • For use with solid wood fuel or decorative gas appliance only. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 2 IF INSTALLATION OR OPERATING INSTRUCTIONS ARE MISSING UTILISER DU CARBURANT CONTACT: HEARTH & HOME TECHNOLOGIES SOLIDE SEULEMENT 7571 215th Street West, Lakeville, MN 55044 P.N. 4021-723E Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 3: Table Of Contents

    F. Finishing Material ......26 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 4: Listing And Code Approvals

    For more infor- for, and the warranty and agency listing will be voided by the above actions. mation go to: www.P65Warnings.ca.gov. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 5: Getting Started

    1/8 in. to 1/4 in. per foot. Spark strips must be on top of any combustible hearth materials used for moisture management. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 6: Inspect Fireplace And Components

    Ducting between the hoods and the fireplace is not necessary. The complete structure must be noncombustible if the hoods are not installed. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 7: Selecting Fireplace Location

    The fireplace can be shimmed level. Hearths should slope away from the front of the fireplace and chase at 1/8 in. to 1/4 in. per foot. Spark strips must be used on top of any combustible hearth materials used for moisture management. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 8 95-1/2 in. (2426 mm) Figure 3.1 Fireplace Locations CORNER INSTALL DIMENSIONS 10 ft Min. (Enclosed Fireplace) FREESTANDING INSTALLATION (Combustible Structure) Figure 3.2 Freestanding Fireplace Locations Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 9: Clearances

    (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. 0 in. to level of standoffs 1-1/2 to side and back 0 in. 1/2 in to framing Figure 3.3 Clearance to Combustible Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 10: Sidewalls/Surrounds

    Area to be covered with nonccombustible material. 53-7/8 in. 28-3/8 in. (1368 mm) (721 mm) 74- 1/2 in. (1892 mm) Figure 3.5 Framing the Fireplace Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 11: Chimney Requirements

    10 ft. for free standing installs. SLA10 (for Canada) and CAK8A required for Canada installation NOTE: Offset can come off transition cone in all instances, freestanding or otherwise. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 12: Installation Of Fireplace

    2 in. 1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Figure 4.1 Protect the Front of an Elevated Platform Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 13: Install Cooling Air Hoods

    Figure 4.3 Cooling Hoods 7-3/4 in. 197 mm 7-3/4 in. 197 mm 12 in. min. 305 mm Figure 4.4 Air Hood Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 14: Chimney Assembly

    4.42 * Dimensions reflect effective height. *Transition section standard with unit and 1 foot section required in addition as minimum.. Note: A maximum of two pairs of offsets and returns may be used. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 15: Assemble The Chimney Sections

    Secure chimney returns with hanger straps (provided); fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 16: Installing The Attic Insulation Shield

    If they have been connected correctly, they will not disengage when tested. Figure 5.4 Install Attic Insulation Shield (firestop below ceiling) Note: The chimney must be enclosed from the fireplace to the attic maintaining the 2 inch clearances. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 17: Using Offsets/Returns

    14 1/2 in. (368 mm) is 15 3/4 in. (400 mm) using a 30° offset/return. It is then determined from the table that you would need 36 5/8 in. (930 mm) (Dimension “B”) between the offset and return. The chimney components that best fit your application are two SL1112s or SL412s. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 18: Complete The Enclosure

    Figure 6.2 Installing an ST1175/ST475 Square Termination Cap Drip Edge .018 (26 ga) min. Galvanized Chase Top Figure 6.1 Field Constructed Chase Top Specification Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 19 7 in. (178 mm) Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 6.3 Installing a TCT1175 Square Termination Cap Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 20: Installation Of Molded Brick Panel

    Side Refractory Retainer Back Molded Brick Panel Left Side Side Refractory Molded Brick Retainer Panel Grate Retainer Right Side Molded Hearth Brick Panel Figure 7.4 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 21: Install Screens

    The surface of the finished hearth extension and the surface of the hearth panel should be level. Figure 7.6 Facing Materials and Mortar Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 22: Accessories

    Repack beyond 4 in. (102 mm) insulation from fireplace side. knockout 4 in. (102 mm) Figure 8.1 Gas Line Installation Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 23: Finishing

    29 in. (736.6 mm) Armstrong™ Privacy Guard Plus 0.46 2.18 1-1/16 in. (27 mm) Marble 14.3 to 20.0 0.07 to 0.05 33-1/8 to 46-1/2 in. (841 to 1181 mm) Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 24: Raised Hearth Extension Framing

    & 1/2 in. Durock be on top of any combustible hearth materials used for moisture management. Non-combustible Framing Material Figure 9.3 Raised Platform Hearth Extension Detail Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 25: Non-Combustible Sealant

    After completing the framing and applying the facing ma- terials over the framing, a bead of 300° F minimum non- combustible sealant or mortar must be used to close off any gaps at the top and sides between the fireplace and hearth. Non-combustible Sealant Figure 9.6 Place Non-combustible Sealant Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 26: Finishing Material

    2 in. (51 mm) Figure 9.8 Decorative Facing Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 27: Mantel

    Measured from top of fireplace opening WARNING: Figure 9.10 Mantel Specifications - Non-Combustible Seal joint with non-combustible sealant to prevent heat from being drawn into the wall cavity. Figure 9.9 Clearance to Mantel or other combustibles above fireplace Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 28: Operating Instructions

    It is important to keep the fire off the hearth and to allow the ashes to collect beneath the fire, thereby forming a layer of additional heat protection. WARNING Fire Risk • Use only factory installed integral grate. May cause overfire. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 29: Clear Space Near The Fireplace

    Figure 10.1 Proper Operating Positions of Bi-fold Doors WARNING Fire Risk Smoke Risk • Doors must be fully opened or fully closed when operating fireplace. Partially opened doors may draw flame, smoke or heat from fireplace. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 30: Wood Fuel

    W e t , u n s e a s o n e d w o o d c a n c a u s e accumulation of creosote. WARNING Fire Risk Do NOT store wood: • Closer than required clearances to combustibles to fireplace. • Within space required for loading or ash removal. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 31: Starting A Fire

    Keep all such liquids well away from the and the refractory and paint to cure. You may notice an fireplace while it is in use. industrial odor the first few fires. This is considered normal. Combustible materials may ignite. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 32: Troubleshooting

    Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the • Extremely dry wood Mix in less seasoned wood after fire established. wood? Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 33: Maintenance And Servicing The Fireplace

    TR11/TR11T TCT1175 ST1175 TR444/TR442 Terra Cotta ST475 Round Termination Cap Termination Cap Square Termination Cap Available US only DT SERIES Figure 12.1 Chimney cleaning Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 34: Maintenance Task List

    A chimney fire can permanently damage your chimney sys- technicians under the direction of certified professionals, tem. Failure to replace damaged components and make conduct a minimum of an NFPA 211 Level 2 inspection proper repairs creates risk of fire. of the chimney. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 35: Reference Materials

    5 1/2 (140) 97 1/2 (2477) 74-1/8 (1883) 70-3/4 (1797) (1525) (965) (127) (127) 3-3/4 16-1/8 (95) 41-7/8 16-1/8 (410) (1064) (410) 52-7/8 (1343) Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 36: Optional Components

    (707mm) 37-7/16 in (951mm) ODGF42-BZ Glass Doors (optional) ODCASTLEWD-42DP Drain Pan See your Hearth & Home dealer for a complete list of optional components. Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 37: Chimney Components

    (660 mm x 660 mm) Field Constructed Shrouds (See “Woodburning Termination Cap”) Attic Shield Kit Adapter-May be used with the following Copper Attic Collar CT-11A Caps CT-Series DT-Series Attic Spacer Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 38 26 in. 660 mm 13 in. 2 in. (330 mm) (51 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 39: Termination Caps

    17 in. DTO146 (432 mm) 9-3/8 in. 22.7 (238 mm) 1168 DTS134 21.18 10-1/4 in. (260 mm) DTS146 21.18 TCT1175 - Terra Cotta Cap 1168 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 40: Service Parts List

    Service Parts Beginning Manufacturing Date: Feb 2023 42 in. Woodburning Fireplace Ending Manufacturing Date: Active Traditional Refractory Herringbone Refractory Part numbers on following page. 02/23 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 41 Rear Panel SRV4070-157 Right Panel SRV4070-159 Mortor 10 lb. Bucket MMMORTR Outside Air Hood Qty 2 req 4070-019 Refractory Fastener Pack 8 #8 Screws 4025-026 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 42: Warranty

    Minor expansion, contraction, or movement of certain parts causing noise. These conditions are • normal and complaints related to this noise are not covered by this warranty. Outdoor Lifestyles Warranty - 2108-975C – 6/5/2019 - 1 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 43 The duration of any implied warranty is limited to the duration of the warranty period specified herein. Outdoor Lifestyles Warranty - 2108-975C – 6/5/2019 - 2 Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...
  • Page 44: Contact Information

    Outdoor Lifestyles by Hearth & Home Technologies Inc. • ODCASTLEWD-42-B • 4070-160 Rev A • 10/22...

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