DR 4 -TON Safety & Operating Instructions Manual
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DR 4 -TON Safety & Operating Instructions Manual

Chp safety & operating instructions electric wood splitter dr 4 -ton
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DR
4 -TON, ELECTRIC
WOOD SPLITTER
Safety & Operating Instructions
Please read instructions before operating machine

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Summary of Contents for DR DR 4 -TON

  • Page 1  4 -TON, ELECTRIC WOOD SPLITTER Safety & Operating Instructions Please read instructions before operating machine...
  • Page 2 And congratulations on your purchase of a new DR 4 -Ton WOOD SPLITTER! We have done our utmost to ensure that your DR 4 -Ton WOOD SPLITTER will be one of the most trouble-free and satisfying pieces of equipment you have ever owned.

  • Page 3: Table Of Contents

    Chapter 1: Introducing the DR 4 -Ton WOOD SPLITTER...1 Conventions used in this manual... 1 Chapter 2: Safety Considerations...3 Preparing to Use the DR 4 -Ton WOOD SPLITTER ... 3 Safety Information Labels... 3 Protecting Yourself ... 5 Operating the Machine Safely ... 5 Safety with Electric Powered Machines...
  • Page 4  4 -Ton WOOD SPLITTER Safety & Operating Instructions...

  • Page 5: Chapter 1: Introducing The Dr 4 -Ton Wood Splitter

    WARNING! The exclamation point within a triangle alerts you to Important! This information is important in the proper use of your Tip: This is a helpful hint to guide you in getting the most out of your DR 4 -Ton WOOD SPLITTER.
  • Page 6  4 -Ton WOOD SPLITTER Safety & Operating Instructions...

  • Page 7: Chapter 2: Safety Considerations

    Taking the time to read and observe all safety instructions will ensure many years of productive use from your DR 4 -Ton WOOD SPLITTER and help you avoid injury. Please take a few moments to read the following guidelines for safely operating your new machine.
  • Page 8  4 -Ton WOOD SPLITTER Safety & Operating Instructions...

  • Page 9: Protecting Yourself

    DR 4 -Ton WOOD SPLITTER. Modifications to your machine could cause personal injuries and will void your warranty. Wear shoes with non-slip treads when using your DR 4 -Ton WOOD SPLITTER. If you have safety shoes, we recommend wearing them. Do not use the machine while barefoot or wearing open sandals.
  • Page 10 Never split anything other than logs free of nails, wires and branches. Maximum log length is 20" with a maximum diameter of 10" for the DR 4 -Ton WOOD SPLITTER. Note: The log diameter does not necessarily indicate the difficulty of the split. A small diameter log can be difficult to split if it has knots or its fiber is very tough, whereas a larger log can be split easily if its fiber is smooth and loose.

  • Page 11: Safety With Electric Powered Machines

    WARNING! The items listed in this section will help you keep your DR Never open the switch box or motor cover. DO NOT attempt any electrical repairs yourself. If in doubt, consult a qualified electrician or contact Country Home Products’ toll- free support at 1-800-DR-OWNER (376-9637) for help or information.

  • Page 12: Hydraulic Safety

    Tip: See page 21 for Troubleshooting Tips. Additional Information and Potential Changes Country Home Products, Inc. reserves the right to discontinue, change, and improve its products at any time without notice or obligation to the purchaser. The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional.

  • Page 13: Chapter 3: Setting Up Your Dr 4 -Ton Wood Splitter

    Chapter 3: Setting Up Your DR 4 -Ton WOOD SPLITTER This chapter outlines a few simple steps you will need to follow to set up your new machine before you use it. It may be helpful to familiarize yourself with the controls and features on your wood splitter by reviewing the picture below before beginning the steps outlined in this chapter.

  • Page 14: Unpacking The Dr 4 -Ton Wood Splitter

    5. Remove any remaining packing materials from the wood splitter. Do not discard your packaging material until you are fully satisfied with your new DR 4 -Ton WOOD SPLITTER. 6. Attach the Wheel Frame Assembly to the main frame using the two Acorn nuts and the 16mm wrench (Figure 2).

  • Page 15: Chapter 4: Operating Your Dr 4 -Ton Wood Splitter

    Chapter 4: Operating Your DR 4 -Ton WOOD SPLITTER This chapter covers the procedures for operating your new DR 4 -Ton WOOD SPLITTER and also discusses basic operation features. Before Starting the Electric Motor Tools Needed: Adjustable Wrench Small Phillips Screwdriver 1.
  • Page 16 Hydraulic Fluid Cylinder End Cover. Tip: In cold weather, cycle the ram several times to warm-up the hydraulic fluid. This will provide full power from your DR 4 -Ton WOOD SPLITTER. Dipstick Figure 5 ...

  • Page 17: Splitting Safety

    Splitting Safety The DR 4 -Ton WOOD SPLITTER has a ram with 4 tons of force. Note: Always be sure to stand inside the Operator Zone to run the wood splitter (Figure 6). This is the area directly behind your DR 4 -Ton WOOD SPLITTER.

  • Page 18: Operating The Dr 4 -Ton Wood Splitter

    Operating the DR 4 -Ton WOOD SPLITTER Note 1: For your added safety, this is a TWO HANDED OPERATION wood splitter. The hydraulic control is a single handle valve called the Operating Handle. The ram travels forward only while the Operating Handle is held down and Electric Motor Start Button is depressed.

  • Page 19: How To Free A Jammed Log From The Wedge

    How to Free a Jammed Log from the Wedge WARNING! Never place your hands near the log when attempting to free it from the wedge. Never ask for the assistance of another person when freeing a jammed log. Never try to extract the jammed log by hitting it with a tool; this could damage the motor cover and hydraulic pump cover, etc.
  • Page 20  4 -Ton WOOD SPLITTER Safety & Operating Instructions...

  • Page 21: Chapter 5: Maintaining The Dr 4 -Ton Wood Splitter

    Chapter 5: Maintaining the DR 4 -Ton WOOD SPLITTER Regular maintenance is the way to ensure the best performance and long life of your wood splitter. Please refer to this manual for maintenance procedures. WARNING! When performing any maintenance, you must first unplug the Regular Maintenance Checklist before each use: Clean the log ram and guides.

  • Page 22: Adjusting The Hydraulic Fluid Level

    Adjusting the Hydraulic Fluid Level WARNING! When performing any maintenance, you must first unplug the Tools Needed: Adjustable Wrench Small Phillips Screwdriver 1. Check the hydraulic fluid level by tipping the wood splitter up on the wheels and motor. 2. Clean the area around the Hydraulic Fluid Fill/Drain Port. See Figure 5 on page 12. Loosen the Bleed Screw.

  • Page 23: Electrical Connections

    Apply a thin coating of oil or #2 Lithium Grease to the wedge cutting edge to prevent rust. Store the DR 4 -Ton WOOD SPLITTER in a dry area to prevent moisture from damaging the electrical components of the machine.
  • Page 24  4 -Ton WOOD SPLITTER Safety & Operating Instructions...

  • Page 25: Chapter 6: Troubleshooting

    Chapter 6: Troubleshooting Most problems are easy to fix. Consult the Troubleshooting Table below for common problems and their solutions. If you continue to experience problems, call Country Home Products, Inc. for support. Troubleshooting Table WARNING! When performing any maintenance, you must first unplug the YMPTOM will move or is slow...
  • Page 26 Note: Country Home Products, Inc. has provided parts lists and schematic diagrams as reference tools only. CHP makes no representation or warranty of any kind to the buyer that he/she is qualified to make any repairs to the product or that he/she is qualified to replace any parts of the product.

  • Page 27: Chapter 7: Parts Lists And Schematic Diagrams

    Chapter 7: Parts Lists and Schematic Diagrams DR 4 -Ton Electric Wood Splitter - Parts List Note: Part numbers listed are available through Country Home Products. Ref# Part# Description 204271 Hex Nut, M14 204281 Hex Nut (Thin), M14 204291 Piston, Ram...
  • Page 28 Ref# Part# Description 204831 Body, Main 204841 Right Plate, Log Guiding 204851 Left Plate, Log Guiding 204811 Washer, Flat, M6 203371 Nut, M6 204821 Bolt, M6 x 14 202691 Leg, Support, 11" 182201 Handle, Carry 203381 Screw, Cr head, M6 x 20 Safety Labels &...

  • Page 29: Dr 4 -Ton Electric Wood Splitter - Schematic

    DR 4 -Ton Electric Wood Splitter - Schematic  4 -Ton WOOD SPLITTER Safety & Operating Instructions...
  • Page 30 Notes  4 -Ton WOOD SPLITTER Safety & Operating Instructions...

  • Page 31: Year Limited Warranty

    Country Home Products, Inc. certifies that the DR product of this type is used. Country Home Products, Inc. however, limits the implied warranties of merchantability and fitness in duration to a period of one (1) year in consumer use, ninety (90) days for any other use.
  • Page 32 Daily Checklist for the DR 4 -Ton WOOD SPLITTER To help maintain your DR 4 -Ton WOOD SPLITTER for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] HARDWARE: Check all nuts and bolts to be sure that the components are secure.

This manual is also suitable for:

4-ton electric wood splitter

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