EWM Tetrix 300 AC/DC Smart TM Operating Instructions Manual
EWM Tetrix 300 AC/DC Smart TM Operating Instructions Manual

EWM Tetrix 300 AC/DC Smart TM Operating Instructions Manual

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Operating instructions
099-000132-EW501
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For your benefit
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www.ewm-group.com
Welding machine
Tetrix 300 AC/DC Smart TM
16.07.2014
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Summary of Contents for EWM Tetrix 300 AC/DC Smart TM

  • Page 1 Operating instructions Welding machine Tetrix 300 AC/DC Smart TM 099-000132-EW501 16.07.2014 Register now! For your benefit Jetzt Registrieren und Profitieren! www.ewm-group.com...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
  • Page 3: Table Of Contents

    Contents Notes on the use of these operating instructions Contents 1 Contents ....................................3 2 Safety instructions ................................... 6 Notes on the use of these operating instructions ......................6 Explanation of icons ............................... 7 General ................................... 8 Transport and installation ............................. 12 2.4.1 Ambient conditions ............................
  • Page 4 Contents Notes on the use of these operating instructions 5.7.7.4 TIG spotArc ..........................39 5.7.7.5 Spotmatic ..........................41 5.7.7.6 Non-latched operation, version C .................... 43 5.7.7.7 Automated pulses ........................44 5.7.7.8 TIG pulses – non-latched operation ..................44 5.7.7.9 TIG pulses - latched operation ....................44 5.7.8 TIG activArc welding ..........................
  • Page 5 Remote controls and accessories ..........................79 Welding torch cooling system ............................79 Transport vehicle ................................79 General accessories ..............................79 Options ..................................79 Computer communication ............................79 10 Appendix A ....................................80 10.1 Overview of EWM branches ............................80 099-000132-EW501 16.07.2014...
  • Page 6: Safety Instructions

    Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 7: Explanation Of Icons

    Safety instructions Explanation of icons Explanation of icons Symbol Description Press Do not press Turn Switch Switch off machine Switch on machine ENTER (enter the menu) ENTER ENTER NAVIGATION (Navigating in the menu) NAVIGATION EXIT (Exit the menu) EXIT Time display (example: wait 4s/press) Interruption in the menu display (other setting options possible) Tool not required/do not use Tool required/use...
  • Page 8: General

    Safety instructions General General DANGER Electromagnetic fields! The power source may cause electrical or electromagnetic fields to be produced which could affect the correct functioning of electronic equipment such as IT or CNC devices, telecommunication lines, power cables, signal lines and pacemakers. •...
  • Page 9 Safety instructions General WARNING Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
  • Page 10 Safety instructions General CAUTION Obligations of the operator! The respective national directives and laws must be observed for operation of the machine! • National implementation of the framework directive (89/391/EWG), as well as the associated individual directives. • In particular, directive (89/655/EWG), on the minimum regulations for safety and health protection when staff members use equipment during work.
  • Page 11 Safety instructions General CAUTION EMC Machine Classification In accordance with IEC 60974-10, welding machines are grouped in two electromagnetic compatibility classes (see technical data): Class A machines are not intended for use in residential areas where the power supply comes from the low-voltage public mains network.
  • Page 12: Transport And Installation

    Safety instructions Transport and installation Transport and installation WARNING Incorrect handling of shielding gas cylinders! Incorrect handling of shielding gas cylinders can result in serious and even fatal injury. • Observe the instructions from the gas manufacturer and in any relevant regulations concerning the use of compressed air! •...
  • Page 13: Ambient Conditions

    Safety instructions Transport and installation Ambient conditions 2.4.1 CAUTION Installation site! The machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work.
  • Page 14: Intended Use

    3.1.1.1 The EWM activArc process, thanks to the highly dynamic controller system, ensures that the power supplied is kept virtually constant in the event of changes in the distance between the welding torch and the weld pool, e.g. during manual welding.
  • Page 15: Documents Which Also Apply

    Intended use Documents which also apply Documents which also apply Warranty 3.2.1 NOTE For further information, please see the accompanying supplementary sheets "Machine and Company Data, Maintenance and Testing, Warranty"! Declaration of Conformity 3.2.2 The designated machine conforms to EC Directives and standards in terms of its design and construction: •...
  • Page 16: Machine Description - Quick Overview

    Machine description – quick overview Front view Machine description – quick overview Front view Figure 4-1 099-000132-EW501 16.07.2014...
  • Page 17 Machine description – quick overview Front view Item Symbol Description Carrying handle Machine control See Machine control – operating elements chapter Connection socket, 19-pole Remote control connection Cooling air inlet Connection socket, welding current “-” (with DC- polarity) connection for Electrode holder Connection socket, welding current “+”...
  • Page 18: Rear View

    Machine description – quick overview Rear view Rear view NOTE The maximum possible machine configuration is given in the text description. If necessary, the optional connection may need to be retrofitted (see "Accessories" chapter). Figure 4-2 099-000132-EW501 16.07.2014...
  • Page 19 Machine description – quick overview Rear view Item Symbol Description 19-pole mechanised welding interface (analogue) (See chapter entitled "Design and function > interfaces".) Connection socket, 7-pole Connection for peripheral devices with digital interface G¼” connecting nipple Shielding gas connection on the pressure regulator. Main switch, machine on/off Mains connection cable 4-pole connection socket...
  • Page 20: Machine Control - Operating Elements

    Machine description – quick overview Machine control – Operating elements Machine control – Operating elements Figure 4-3 Item Symbol Description Welding process button MMA welding, lights up in green / arcforce setting, lights up in red TIG welding Operating mode button spotArc / Spotmatic (spot time setting range) Non-latched Latched...
  • Page 21: Function Sequence

    Machine description – quick overview Machine control – Operating elements Item Symbol Description Error/status indicators Collective interference signal light Water deficiency signal light (welding torch cooling) Excess temperature signal light safety sign signal light Three-figure LED display Welding parameter display (see also chap. “Welding data display”). Function sequence (see next chapter) Function sequence 4.3.1...
  • Page 22: Design And Function

    Design and function Machine control – Operating elements Design and function WARNING Risk of injury from electric shock! Contact with live parts, e.g. welding current sockets, is potentially fatal! • Follow safety instructions on the opening pages of the operating instructions. •...
  • Page 23: Installation

    Design and function Installation Installation CAUTION Installation site! The machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work.
  • Page 24: Welding Torch Cooling System

    Design and function Welding torch cooling system Welding torch cooling system Cooling module connection 5.4.1 NOTE Please note the relevant documentation of the accessory components. Figure 5-1 Item Symbol Description 4-pole connection socket Cooling unit voltage supply 8-pole connection socket Cooling unit control lead Cooling module Control and supply lead to the welding machine...
  • Page 25: Mains Connection

    Design and function Mains connection Mains connection DANGER Hazard caused by improper mains connection! An improper mains connection can cause injuries or damage property! • Only use machine with a plug socket that has a correctly fitted protective conductor. • If a mains plug must be fitted, this may only be carried out by an electrician in accordance with the relevant national provisions or regulations! •...
  • Page 26: Notes On The Installation Of Welding Current Leads

    Design and function Notes on the installation of welding current leads Notes on the installation of welding current leads NOTE Incorrectly installed welding current leads can cause faults in the arc (flickering). Lay the workpiece lead and hose package of power sources without HF igniter (MIG/MAG) for as long and as close as possible in parallel.
  • Page 27 Design and function Notes on the installation of welding current leads NOTE Use an individual welding lead to the workpiece for each welding machine! Figure 5-4 NOTE Fully unroll welding current leads, torch hose packages and intermediate hose packages. Avoid loops! Always keep leads as short as possible! Lay any excess cable lengths in meanders.
  • Page 28: Tig Welding

    Design and function TIG welding TIG welding Welding torch and workpiece line connection 5.7.1 NOTE Prepare welding torch according to the welding task in hand (see operating instructions for the torch). Figure 5-6 Item Symbol Description Workpiece Connection socket for "+" welding current Workpiece lead connection Welding torch Welding torch hose package...
  • Page 29: Torch Connection Options And Pin Assignments

    Design and function TIG welding If fitted: • Lock connecting nipples of the cooling water tubes into the corresponding quick connect couplings: Return line red to quick connect coupling, red (coolant return) and supply line blue to quick connect coupling, blue (coolant supply). NOTE Please note the relevant documentation of the accessory components.
  • Page 30: Connecting The Shielding Gas Supply

    Design and function TIG welding Connecting the shielding gas supply 5.7.2.1 • Place the shielding gas cylinder into the relevant cylinder bracket. • Secure the shielding gas cylinder using a securing chain. Figure 5-8 Item Symbol Description Pressure regulator Shielding gas cylinder Output side of the pressure regulator Cylinder valve •...
  • Page 31: Shielding Gas Setting

    Design and function TIG welding Shielding gas setting 5.7.2.2 CAUTION Electric shocks! When setting the shielding gas quantity, high voltage ignition pulses or open circuit voltage are applied at the welding torch; these can lead to electric shocks and burning on contact. •...
  • Page 32: Select Welding Task

    Design and function TIG welding Select welding task 5.7.3 The welding task is selected using the buttons on the machine control on the welding machine. Signal lights (LED) display the welding parameter selection. Set the welding task in the following order: Item Symbol Description...
  • Page 33: Expert Menu (Tig)

    Design and function TIG welding Expert menu (TIG) 5.7.3.3 The expert menu includes functions and parameters which are either not set on the machine control, or which do not require regular setting. ENTER EXIT NAVIGATION Figure 5-10 Display Setting/selection Expert menu Gas pre-flow time Setting range: 0.0 s to 20.0 s (0.1 s increments) Ignition current...
  • Page 34: Arc Ignition

    Design and function TIG welding Arc ignition 5.7.4 HF ignition 5.7.4.1 Figure 5-11 The arc is started without contact from high-voltage ignition pulses. a) Position the welding torch in welding position over the workpiece (distance between the electrode tip and workpiece should be approx.
  • Page 35: Optimising The Ignition Characteristics For Pure Tungsten Electrodes

    Design and function TIG welding Optimising the ignition characteristics for pure tungsten electrodes 5.7.5 The best ignition and stabilisation of the arc (DC, AC) and optimum spherical cup formation in the tungsten electrode depend on the electrode diameter being used. The set value should correspond to the diameter of the tungsten electrode.
  • Page 36: Function Sequences/Operating Modes

    Design and function TIG welding Function sequences/operating modes 5.7.7 The parameters for the function sequence are set using the “Select welding parameters” button and the “Welding parameter setting” rotary dial. Figure 5-13 Item Symbol Description Select welding parameters button This button is used to select the welding parameters depending on the welding process and operating mode used.
  • Page 37: Non-Latched Mode

    Design and function TIG welding Non-latched mode 5.7.7.2 Figure 5-14 1st cycle: • Press and hold torch trigger 1. • The gas pre-flow time elapses. • HF ignition pulses jump from the electrode to the workpiece, the arc ignites. • The welding current flows and immediately assumes the value set for the ignition current I start •...
  • Page 38: Latched Mode

    Design and function TIG welding Latched mode 5.7.7.3 Figure 5-15 Step 1 • Press torch trigger 1, the gas pre-flow time elapses. • HF ignition pulses jump from the electrode to the workpiece, the arc ignites. • Welding current flows and immediately assumes the ignition current value set (search arc at minimum setting). HF is switched off.
  • Page 39: Tig Spotarc

    Design and function TIG welding TIG spotArc 5.7.7.4 This process is suitable for tack welding or joint welding of metal sheets made from steel and CrNi alloys up to a thickness of approximately 2.5 mm. Metal sheets of different thicknesses can also be welded on top of one another. The spot welding operating modes (spotArc/Spotmatic) can be used with two different intervals, i.e.
  • Page 40 Design and function TIG welding Figure 5-16 As an example the process is shown with HF ignition. Arc ignition with lift arc is also possible, however (see chapter "Arc ignition"). Sequence: • Press and hold torch trigger 1. • The gas pre-flow time elapses. •...
  • Page 41: Spotmatic

    Design and function TIG welding Spotmatic 5.7.7.5 NOTE This function must be enabled before use, see "Advanced settings" chapter. In contrast to the spotarc operating mode, the arc ignites not by pressing the torch trigger as is usual, but by shortly touching the tungsten electrode against the workpiece.
  • Page 42 Design and function TIG welding Figure 5-17 As an example the process is shown with HF ignition. Arc ignition with lift arc is also possible, however (see chapter "Arc ignition"). Select the process activation type (see chapter "Advanced settings"). Up- and down-slope times possible for long setting range of the spot time (0.01 s - 20.0 s) only. ...
  • Page 43: Non-Latched Operation, Version C

    Design and function TIG welding Non-latched operation, version C 5.7.7.6 Figure 5-18 1st cycle • Press torch trigger 1, the gas pre-flow time elapses. • HF ignition pulses jump from the electrode to the workpiece, the arc ignites. • Welding current flows and immediately adopts the ignition current value set (search arc at minimum setting). HF is switched off.
  • Page 44: Automated Pulses

    Design and function TIG welding Automated pulses 5.7.7.7 NOTE The machines have an integrated pulse device. With pulses, the machine switches back and forth between the pulse current (main current) and pause current (secondary current). The automated pulses are used with tacking and spot welding of workpieces in particular. An oscillation in the molten pool is produced by the current-dependent pulse frequency and balance, which positively influences the ability to bridge the air gap.
  • Page 45: Tig Activarc Welding

    5.7.8 The EWM activArc process, thanks to the highly dynamic controller system, ensures that the power supplied is kept virtually constant in the event of changes in the distance between the welding torch and the weld pool, e.g. during manual welding.
  • Page 46: Welding Torch (Operating Variants)

    Design and function TIG welding Welding torch (operating variants) 5.7.9 Different torch versions can be used with this machine. Functions on the operating elements, such as torch triggers (TT), rockers or potentiometers, can be modified individually via torch modes. Explanation of symbols for operating elements: Symbol Description Press torch trigger...
  • Page 47: 5.7.10 Torch Mode And Up/Down Speed Setting

    Design and function TIG welding 5.7.10 Torch mode and up/down speed setting The user has the modes 1 to 6 and modes 11 to 16 available. Modes 11 to 16 include the same function options as 1 to 6, but without tapping function for the secondary current.
  • Page 48: Standard Tig Torch (5-Pole)

    Design and function TIG welding 5.7.10.1 Standard TIG torch (5-pole) Standard torch with one torch trigger: Diagram Operating elements Explanation of symbols BRT1 = Torch trigger 1 (welding current on/off; secondary current via tapping function) Functions mode Operating elements Welding current On/Off (factory-set) Secondary current (Latched mode) Standard torch with two torch triggers:...
  • Page 49 Design and function TIG welding Standard torch with one rocker (MG rocker, two torch triggers) Diagram Operating elements Explanation of symbols BRT 1 = torch trigger 1 BRT 2 = torch trigger 2 Functions mode Operating elements Welding current On/Off Secondary current (factory-set) Secondary current (tapping mode) / (latched mode)
  • Page 50: Tig Up/Down Torch (8-Pole)

    Design and function TIG welding 5.7.10.2 TIG up/down torch (8-pole) Up/down torch with one torch trigger Diagram Operating elements Explanation of symbols TT 1 = torch trigger 1 Functions Mode Operating elements Welding current on/off Secondary current (tapping mode) / (latched mode) (factory-set) Increase welding current, infinite adjustment (up function) Reduce welding current, infinite adjustment (down function)
  • Page 51 Design and function TIG welding Up/down torch with two torch triggers Diagram Operating elements Explanation of symbols TT 1 = torch trigger 1 (left) TT 2 = torch trigger 2 (right) Functions Mode Operating elements Welding current on/off Secondary current Secondary current (tapping mode) / (latched mode) (factory-set) Increase welding current, infinite adjustment (up function)
  • Page 52: Potentiometer Torch (8-Pole)

    Design and function TIG welding 5.7.10.3 Potentiometer torch (8-pole) NOTE The welding machine needs to be configured for operation with a potentiometer torch (see chap. "Configuring TIG potentiometer torch") Potentiometer torch with one torch trigger: Diagram Operating elements Explanation of symbols BRT 1 = torch trigger 1 Functions Mode...
  • Page 53: 5.7.10.4 Configuring The Tig Potentiometer Torch Connection

    Design and function TIG welding 5.7.10.4 Configuring the TIG potentiometer torch connection DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
  • Page 54: 5.7.10.5 Setting The First Increment

    Design and function TIG welding 5.7.10.5 Setting the first increment Figure 5-24 ENTER EXIT NAVIGATION Figure 5-25 Display Setting/selection Exit the menu Exit Torch configuration menu Set welding torch functions Setting the first increment Setting: 1 to 20 (factory setting 1) NOTE This function is only available when using up/down torches in modes 4 and 14! 099-000132-EW501...
  • Page 55: Mma Welding

    Design and function MMA welding MMA welding CAUTION Risk of being crushed or burnt. When replacing spent or new stick electrodes • Switch off machine at the main switch • Wear appropriate safety gloves • Use insulated tongs to remove spent stick electrodes or to move welded workpieces and •...
  • Page 56 Design and function MMA welding • Fit yellow protective cap onto G¼" connecting nipple. • Insert cable plug of the electrode holder into either the "+" or "-" welding current connection socket and lock by turning to the right. • Insert cable plug of the workpiece lead into either the "+"...
  • Page 57: Select Welding Task

    Design and function MMA welding Select welding task 5.8.2 Operating element Action Result Select MMA welding process signal light lights up in green Set welding current Hotstart current and Hotstart time 5.8.2.1 The hotstart device improves the ignition of the stick electrodes using an increased ignition current. a) = Hotstart time b) =...
  • Page 58: Arcforce

    Design and function MMA welding Arcforce 5.8.2.2 Shortly before the electrode threatens to stick, the arcforcing device sets an increased current designed to prevent the electrode sticking. Operating element Action Result Displays Select arcforcing welding parameter signal light lights up in red Set arcforcing = low current increase >...
  • Page 59: Remote Control

    Design and function Remote control Remote control NOTE Insert the remote control control cable into the 19-pole connection socket for remote control connection and lock. Manual remote control RT1 19POL 5.9.1 Functions • Infinitely adjustable welding current (0% to 100%) depending on the preselected main current on the welding machine.
  • Page 60: Manual Remote Control Rt Pws 1 19Pol

    Design and function Remote control Manual remote control RT PWS 1 19POL 5.9.7 Functions • Infinitely adjustable welding current (0% to 100%) depending on the preselected main current at the welding machine • Pole reversing switch, suitable for machines with PWS function Foot-operated remote control RTF1 19POL 5.9.8 Functions...
  • Page 61: Ramp Function Foot-Operated Remote Control Rtf 1

    Design and function Remote control Ramp function foot-operated remote control RTF 1 5.9.8.1 ENTER EXIT NAVIGATION Figure 5-30 Display Setting/selection Exit the menu Exit Machine configuration (part two) Settings for machine functions and parameter display Ramp function Remote control RTF 1 The ramp function can be switched on and off Switch on Switching on machine function...
  • Page 62: Pc Interface

    Design and function PC interface PC interface 5.10 CAUTION Equipment damage or faults may occur if the PC is connected incorrectly! Not using the SECINT X10USB interface results in equipment damage or faults in signal transmission. The PC may be destroyed due to high frequency ignition pulses. •...
  • Page 63: Interfaces For Automation

    Design and function Interfaces for automation Interfaces for automation 5.11 CAUTION Damage to the machine due to improper connection! Unsuitable control leads or incorrect connection of input and output signals can cause damage to the machine. • Only use shielded control leads! •...
  • Page 64: 5.11.2 Remote Control Connection Socket, 19-Pole

    Design and function Interfaces for automation 5.11.2 Remote control connection socket, 19-pole Figure 5-31 Pos. Signal shape Designation Output Connection for cable screen (PE) Output Current flows signal I>0, galvanically isolated (max. +- 15V/100mA) Output Reference voltage for potentiometer 10V (max. 10mA) Input Control value specification for main current, 0-10V (0V = I , 10V = I...
  • Page 65: Simultaneous Welding On Both Sides, Synchronisation Types

    Design and function Simultaneous welding on both sides, synchronisation types Simultaneous welding on both sides, synchronisation types 5.12 This function is important, if two power sources are used to simultaneously weld on both sides, as is sometimes required for welding thick aluminium materials in the PF position. This ensures that, with alternating currents, the positive and negative pole phases are present on both power sources simultaneously, thus avoiding the arcs negatively influencing each other.
  • Page 66 Design and function Machine configuration menu EXIT ENTER NAVIGATION Figure 5-32 099-000132-EW501 16.07.2014...
  • Page 67 Design and function Machine configuration menu Display Setting/selection Exit the menu Exit Torch configuration menu Set welding torch functions Torch mode (factory setting 1) Up-/Down speed Increase value = rapid current change (factory setting 10) Reduce value = slow current change Setting the first increment Setting: 1 to 20 (factory setting 1) Machine configuration...
  • Page 68 Design and function Machine configuration menu Display Setting/selection Torch cooling mode • AUt = automatic operation (ex works) • on = permanently switched on • off = permanently switched off Water block pre-flow time Setting 1–60 min. (ex works 5) Expert menu AC mean value controller •...
  • Page 69: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal DANGER Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons! The warranty becomes null and void in the event of unauthorised interference. •...
  • Page 70: Disposing Of Equipment

    In addition to this, returns are also possible throughout Europe via EWM sales partners. Meeting the requirements of RoHS We, EWM AG Mündersbach, hereby confirm that all products supplied by us which are affected by the RoHS Directive, meet the requirements of the RoHS (Directive 2002/95/EC).
  • Page 71: Rectifying Faults

    Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dealer.
  • Page 72 Rectifying faults Checklist for rectifying faults No arc ignition  Incorrect ignition type setting. Set ignition type changeover switch to the HF ignition setting.  Bad arc ignition  Material inclusions in the tungsten electrode due to contact with filler material or workpiece Regrind or replace the tungsten electrode ...
  • Page 73: Error Messages (Power Source)

    Rectifying faults Error messages (power source) Error messages (power source) NOTE A welding machine error is indicated by the collective fault signal lamp (A1) lighting up and an error code (see table) being displayed in the machine control display. In the event of a machine error, the power unit shuts down.
  • Page 74 Rectifying faults Error messages (power source) Error message Possible cause Remedy Err 22 Excess temperature in coolant circuit • Check coolant level in the reverse cooler Coolant temperature exceeded • Check temperature nominal value on the cooling unit The temperature of the coolant is too high Reset error via robot interface (reset error) Err 23 HF choke excess temperature...
  • Page 75: Resetting Welding Parameters To The Factory Settings

    Rectifying faults Resetting welding parameters to the factory settings Resetting welding parameters to the factory settings NOTE All customised welding parameters that are stored will be replaced by the factory settings. ENTER EXIT NAVIGATION Figure 7-1 Display Setting/selection Exit the menu Exit Service menu Modifications to the service menu may only be carried out by authorised maintenance staff!
  • Page 76: Display Machine Control Software Version

    Rectifying faults Display machine control software version Display machine control software version NOTE The query of the software versions only serves to inform the authorised service staff! ENTER EXIT NAVIGATION Figure 7-2 Display Setting/selection Exit the menu Exit Service menu Modifications to the service menu may only be carried out by authorised maintenance staff! Software version query (example) System bus ID...
  • Page 77: Vent Coolant Circuit

    Rectifying faults Vent coolant circuit Vent coolant circuit NOTE To vent the cooling system always use the blue coolant connection, which is located as deep as possible inside the system (close to the coolant tank)! Figure 7-3 099-000132-EW501 16.07.2014...
  • Page 78: Technical Data

    Technical data Tetrix 300 AC/DC Smart Technical data NOTE Performance specifications and guarantee only in connection with original spare and replacement parts! Tetrix 300 AC/DC Smart Welding current setting range 5 A to 300 A (DC) 5 A to 270 A 5 A to 270 A (AC) Welding voltage setting range 10.2V to 22.0V (DC)
  • Page 79: Accessories

    Accessories Remote controls and accessories Accessories NOTE Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. Remote controls and accessories Type Designation Item no. RTF1 19POLE 5M Foot-operated remote control current with connection cable 094-006680-00000 RTF2 19POL 5 m Foot-operated remote control current with connection cable...
  • Page 80: Overview Of Ewm Branches

    Appendix A Overview of EWM branches Appendix A Overview of EWM branches 10.1 099-000132-EW501 16.07.2014...

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