EWM TETRIX 300 AC/DC COMFORT activArc Manuals

Manuals and User Guides for EWM TETRIX 300 AC/DC COMFORT activArc. We have 3 EWM TETRIX 300 AC/DC COMFORT activArc manuals available for free PDF download: Operating Instructions Manual

EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual (92 pages)

Welding machines for TIG and MMA welding

Brand: EWM | Category: Welding System | Size: 3 MB

1 Contents

4
- Table of Contents
  4
2 Safety Instructions

7
3 Technical Data

11
4 Machine Description

14
- TETRIX 270; 300 AC/DC COMFORT Activarc
  14
  - Front View
    14
  - Rear View
    16
- TETRIX 350 AC/DC COMFORT Activarc
  18
  - Front View
    18
  - Rear View
    20
- TETRIX 500 AC/DC COMFORT Activarc
  22
  - Front View
    22
  - Rear View
    24
5 Functional Characteristics

26
- Machine Control - Operating Elements
  26
  - Function Sequence
    28
- Operating Concepts
  29
- TIG Welding
  33
  - Arc Ignition
    33
    
    HF Ignition
    33
    
    Liftarc
    33
  - Optimising the Ignition Characteristics for Pure Tungsten Electrodes
    34
    
    Manual, Standard Operation (JOB 0)
    34
    
    JOB Operation (JOB 1 to 7)
    34
  - TIG Automatic Cut-Out
    34
  - Tapping Operating Mode
    34
  - Optimal and Fast Spherical Cup Formation
    35
  - TIG Function Sequences / Operating Modes
    36
    
    Explanation of Symbols
    36
    
    TIG Non-Latched Operation
    37
    
    TIG Latched Operation
    38
    
    TIG Spotarc
    39
    
    TIG Non-Latched Operation, C Version
    42
  - TIG Pulses, Function Sequences
    43
    
    TIG Pulses - Non-Latched Operation
    43
    
    TIG Pulses - Latched Operation
    43
  - TIG Pulse Variants
    44
    
    Pulses (Thermal Pulses)
    44
    
    Khz Pulses (Metallurgic Pulses)
    45
    
    Automated Pulses
    45
    
    AC Special
    46
- TIG Activarc Welding
  47
- 5.3.10 TIG Shielding Gas Setting
  48
  - 5.3.10.1 Gas Test
    48
- TIG Welding Torch (Operating Variants)
  48
- 5.3.12 Torch Mode and Up/Down Speed Setting
  49
- 5.3.13 Setting the First Increment
  56
- MMA Welding
  57
  - Selection and Adjustment
    57
  - Hotstart
    57
    
    Hotstart Current
    57
    
    Hotstart Time
    58
  - Arcforcing
    58
  - Antistick
    58
- Key Switch
  58
- Advanced Settings
  59
- Remote Control
  63
- Interfaces for Automation
  65
  - TIG Interface for Mechanised Welding
    65
  - Remote Control Connection Socket, 19-Pole
    66
- Area of Application - Proper Usage
  67
6 Commissioning

67
- General
  67
- Installation
  67
- Machine Cooling
  67
- Mains Connection
  67
- Workpiece Lead, General
  67
- TIG Welding
  68
- MMA Welding
  71
  - Electrode Holder Connection
    71
  - Connection for Workpiece Lead
    72
- Cooling Unit Function Specification
  72
  - Coolant Error
    72
- Simultaneous Welding on both Sides, Synchronisation Types
  72
  - 6.10.1 Synchronisation Via Mains Voltage
    72
    
    6.10.1.1 Selection and Adjustment
    73
- PC Interface
  73
7 Maintenance and Testing

74
- General
  74
- Cleaning
  74
- Test
  74
- Repair Work
  77
- Disposing of Equipment
  78
  - Manufacturer's Declaration to the End User
    78
- Meeting the Requirements of Rohs
  78
8 Warranty

79
- General Validity
  79
- Warranty Declaration
  80
9 Operating Problems, Causes and Remedies

81
- Error Messages (Power Source)
  81
10 Accessories, Options

82
- General Accessories
  82
- Remote Control / Connection Cable
  82
- Options
  82
- TIG Welding Torch
  82
- Transport Vehicle
  83
- Cooling Units
  83
- Synchronisation
  83
11 Circuit Diagrams

84
12 Appendix A

92

EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual (85 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

General Instructions
2
1 Contents

3
- Table of Contents
  3
2 Safety Instructions

6
- Notes on the Use of These Operating Instructions
  6
- Explanation of Icons
  7
- General
  8
- Transport and Installation
  12
- Ambient Conditions
  13
  - In Operation
    13
  - Transport and Storage
    13
3 Intended Use

14
- Applications
  14
  - TIG Welding
    14
  - MMA Welding
    14
- Documents Which also Apply
  15
4 Machine Description - Quick Overview

16
- Front View
  16
- Rear View
  18
- Machine Control - Operating Elements
  20
  - Function Sequence
    22
5 Design and Function

24
6 Maintenance, Care and Disposal

76
7 Rectifying Faults

78
8 Technical Data

83
- Tetrix 300 AC/DC Comfort
  83
9 Accessories

84
- Remote Controls and Accessories
  84
- Welding Torch Cooling System
  84
- Transportsysteme
  84
- General Accessories
  84
- Options
  84
- Computer Communication
  84
- Overview of EWM Branches
  85
10 Appendix A

85

EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual (80 pages)

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Applications
14
TIG Welding
14
TIG Activarc Welding
14
Spotarc
14
Spotmatic
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
21
Design and Function
22
Installation
23
Machine Cooling
23
Workpiece Lead, General
23
Welding Torch Cooling System
24
Cooling Module Connection
24
Mains Connection
25
Mains Configuration
25
Notes on the Installation of Welding Current Leads
26
TIG Welding
28
Welding Torch and Workpiece Line Connection
28
Torch Connection Options and Pin Assignments
29
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
29
Connecting the Shielding Gas Supply
30
Shielding Gas Setting
31
Select Welding Task
32
Welding Data Display
32
Welding Parameter Setting
32
Expert Menu (TIG)
33
Arc Ignition
34
HF Ignition
34
Liftarc Ignition
34
Automatic Cut-Out
34
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
35
Optimal and Fast Spherical Cup Formation
35
Function Sequences/Operating Modes
36
Explanation of Symbols
36
Non-Latched Mode
37
Latched Mode
38
TIG Spotarc
39
Spotmatic
41
Non-Latched Operation, Version C
43
Automated Pulses
44
TIG Pulses - Non-Latched Operation
44
TIG Pulses - Latched Operation
44
TIG Activarc Welding
45
Welding Torch (Operating Variants)
46
Tap Torch Trigger (Tapping Function)
46
5.7.10 Torch Mode and Up/Down Speed Setting
47
Standard TIG Torch (5-Pole)
48
TIG Up/Down Torch (8-Pole)
50
Potentiometer Torch (8-Pole)
52
5.7.10.4 Configuring the TIG Potentiometer Torch Connection
53
5.7.10.5 Setting the First Increment
54
MMA Welding
55
Connecting the Electrode Holder and Workpiece Lead
55
Select Welding Task
57
Hotstart Current and Hotstart Time
57
Arcforce
58
Antistick
58
Remote Control
59
Manual Remote Control RT1 19POL
59
RTG1 19POL Manual Remote Control
59
Manual Remote Control RTP1 19POL
59
Manual Remote Control RTP2 19POL
59
RTP3 Spotarc 19POL Manual Remote Control
59
Manual Remote Control RT AC 1 19POL
59
Manual Remote Control RT PWS 1 19POL
60
Foot-Operated Remote Control RTF1 19POL
60
Ramp Function Foot-Operated Remote Control RTF 1
61
Foot-Operated Remote Control RTF2 19POL 5M
61
PC Interface
62
Interfaces for Automation
63
5.11.1 TIG Interface for Mechanised Welding
63
5.11.2 Remote Control Connection Socket, 19-Pole
64
Simultaneous Welding on both Sides, Synchronisation Types
65
Synchronisation Via Mains Voltage (50Hz / 60Hz)
65
5.12.1.1 Selection and Adjustment
65
Machine Configuration Menu
65
5.13.1 Selecting, Changing and Saving Parameters
65
Maintenance, Care and Disposal
69
General
69
Maintenance Work, Intervals
69
Daily Maintenance Tasks
69
Visual Inspection
69
Functional Test
69
Monthly Maintenance Tasks
69
Disposing of Equipment
70
Annual Test (Inspection and Testing During Operation)
70
Meeting the Requirements of Rohs
70
Manufacturer's Declaration to the End User
70
Rectifying Faults
71
Checklist for Rectifying Faults
71
Error Messages (Power Source)
73
Resetting Welding Parameters to the Factory Settings
75
Display Machine Control Software Version
76
General Operating Problems
76
Interface for Automated Welding
76
Vent Coolant Circuit
77
Technical Data
78
Tetrix 300 AC/DC Smart
78
Accessories
79
Remote Controls and Accessories
79
Welding Torch Cooling System
79
Transport Vehicle
79
General Accessories
79
Options
79
Computer Communication
79
Overview of EWM Branches
80

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EWM TETRIX 300 AC/DC COMFORT activArc Manuals

EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual (92 pages)

Table of Contents

1 Contents

2 Safety Instructions

3 Technical Data

4 Machine Description

5 Functional Characteristics

6 Commissioning

7 Maintenance and Testing

8 Warranty

9 Operating Problems, Causes and Remedies

10 Accessories, Options

11 Circuit Diagrams

12 Appendix A

EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual (85 pages)

Table of Contents

1 Contents

2 Safety Instructions

3 Intended Use

4 Machine Description - Quick Overview

5 Design and Function

6 Maintenance, Care and Disposal

7 Rectifying Faults

8 Technical Data

9 Accessories

10 Appendix A

EWM TETRIX 300 AC/DC COMFORT activArc Operating Instructions Manual (80 pages)

Table of Contents

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