KEP MS735 Series Instructions Manual

Minibatcher with line frequency time base

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Description
:
The MS735 is a special version of our Minibatcher series
batch counter. The standard Minibatcher is modified to bring
a 60Hz (50 Hz)* signal to pin 10 (AC powered units only).
The user has the option of connecting this signal through the
B relay and into the A input. By entering the proper scaling
factor, the user can scale the input to read the desired time
base. EXAMPLE: If the unit is powered with 115VAC @
60Hz, The scaling factor for A can be set to yield different
time bases: i.e. 60 yields seconds, 360 yields minutes & 1/
10, 3600 yields minutes, etc. With a little imagination, this
special can be used in many applications involving batch
timing control. To order this special, add the prefix "MS735"
to the standard Minibatcher part number, i.e. MS735MB2A3.
ORDERING NUMBER
Example: MS735MB2
A
Special:
Operating Voltage:
A= 110 VAC ± 15%
B= 220 VAC ± 15%
C= 24 VAC ± 15%
Count Inputs:
Standard, 4-30 VDC pulse inputs.
3 =
Options (Multiple Options Available)
1= RS232 Communications
2= RS422 Communications
A= Analog Output (4-20/0-20 mA)
* NOTE: If the unit is powered with 50 Hz line frequency,
the scaling factor should be adjusted accordingly.
Examples:
50 yields seconds
300 yields minutes & 1/10
3000 yields minutes
http://www.kep.com
99888 07/31/03
MS735 INSTRUCTIONS
MINIBATCHER WITH LINE FREQUENCY TIME BASE
3
1 A
KESSLER-ELLIS PRODUCTS
10 Industrial Way East
Eatontown, NJ 07724
800-631-2165 • 732-935-1320
Fax: 732-935-9344
Application:
This product is useful as a preset time controller with start /
stop function from the front keypad or from a remote location.
The MS735 is used in applications where a process run
time must be controlled and started and/or stopped at the
request of the operator. The Run Time is entered into
Preset A of the MS735. The start button is pressed and
Relay A energizes sending power to the machine
controller. The process begins and the machine runs for
the set run time. When the timer reaches zero, Relay A will
de-energize and turn the machine off. If for any reason
the process needs to be stopped, the Stop button on the
MS735 can be pressed to temporarily stop the process.
The operator can press the Start button to resume the
process or press reset to abort the process and prepare for
a new sequence.
The unit is programmed as follows:
Factor: factor of A = 3600, (Time base for Minutes)
Set Pr (Set to Preset), bA tot ( Batch total = how
Count:
many times the timer was ran), Hi CPS (0-10KHz
input speed).
PrE W ( Pre Warn )
Relay:
Presets: Preset A = Desired run Time, Preset B = 0
Wiring:
To 115 VAC
To Machine Run
Controller
MOV
Recommended
for AC Loads
1- COMMON
13- V+
2- N.O.(N.C./NPN)
14- I SINK
3- COMMON
4- N.O.(N.C./NPN)
5- COUNT
6- START
7- +12VDC OUT/+DC IN
8- -DC (GROUND)
OFF
RUN
9- STOP/RESET
4-20mA
RATE
10- 60Hz 15V OUT
RUN
11- A.C. INPUT
12- A.C. INPUT
ON
CAL.
0-20mA
COUNT
SET

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Summary of Contents for KEP MS735 Series

  • Page 1 300 yields minutes & 1/10 CAL. 9- STOP/RESET 4-20mA 0-20mA 3000 yields minutes RATE COUNT 10- 60Hz 15V OUT 11- A.C. INPUT 12- A.C. INPUT KESSLER-ELLIS PRODUCTS 10 Industrial Way East Eatontown, NJ 07724 800-631-2165 • 732-935-1320 http://www.kep.com Fax: 732-935-9344 99888 07/31/03...
  • Page 2 MODELS: MINI-BATCHER INSTALLATION & OPERATING INSTRUCTIONS KESSLER-ELLIS PRODUCTS 10 Industrial Way East Eatontown, NJ 07724 800-631-2165 • 732-935-1320 http://www.kep.com Fax 732-935-9344 99484 12/13/16...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS ..................1 MOUNTING ....................3 WIRING ..................... 4 THEORY OF OPERATION ................. 6 INPUT & OUTPUT JUMPER SELECTIONS ..........7 FRONT PANEL OPERATIONS ..............8 PROGRAMMING FLOW CHART ............... 8 DEFINITIONS OF MENU PROMPTS ............9 CALCULATING SCALE FACTORS ............
  • Page 6: Specifications

    SPECIFICATIONS Features Inputs: High Impedance DC pulse input 4-30 VDC (high), Open or 0-1 VDC (low), 10 kΩ imp. 10 kHz max. speed. • 5 Digit Scaling Factor Mag. Input, accepts 30mV input (50 V max.) signals 10 KΩ imp. 5 kHz max. •...
  • Page 7 SPECIFICATIONS (continued) Ratemeter: Accurate to 4 1/2 digits (±1 display digit). The rate dis- Water Batching Application play updates once per second. The rate meter can be programmed to sample from 2 to 24 seconds maximum, and auto-range up to 5 digits of significant information.
  • Page 8: Mounting

    MOUNTING The unit is designed to be mounted with a gasket providing a water tight seal. Two mounting brackets are provided to secure the unit to the panel. A panel less than .1" may distort if the clamps are screwed too tightly. Slide the body of the unit through the rubber gasket.
  • Page 9: Wiring

    WIRING The rear terminal contains 12 screw terminals for connecting #14 to #28 gauge wire. The unit is controlled by a microprocessor and, therefore, an electrically "noisy" environment could cause operating problems. The input power line should not be common to power lines for motors, pumps, contactors, etc. The unit is designed to be immune from line or RF voltage interference.
  • Page 10 WIRING (continued) AC / DC Power Connections NOTE: Connect power only after other connections are finished. Do not touch the live AC power terminals! The unit has been de- signed with an isolated AC input. Thus, polarity is not a concern for the AC input. Connect AC power to pins 11 and 12. The chassis is plastic, therefore earth ground is not used.
  • Page 11: Theory Of Operation

    THEORY OF OPERATION Batching Relay B Operation After the batcher has been programmed, it will operate Relay B can be programmed as a prewarn relay or as follows: grand total/batch counter alarm. The unit will reset to "0" (count up mode) or load Preset When Relay B is set for Prewarn, Relay B will energized A (count down mode) when RESET/STOP is activated.
  • Page 12: Input & Output Jumper Selections

    INPUT & OUTPUT JUMPER SELECTIONS Output Jumper Selections Millivolt Input Option Jumper Selections Output Jumper Selections Before making any board modifications, be sure power is dis- connected and locate the plastic extender to the case at the rear of the unit. To remove the extender locate and remove the two screws which hold it in place.
  • Page 13: Front Panel Operations

    FRONT PANEL OPERATIONS STOP ENTER LOCK PRE A PROG VIEW START Press to STOP / Press to "enter" Press to view or Press to cycle Press to alter- Press to Start RESET in operating LOCK code for change Preset A through PRO- nately view Rate, mode;...
  • Page 14: Definitions Of Menu Prompts

    DEFINITIONS OF MENU PROMPTS The following is a list of abbreviations as they appear on the display and front panel of the unit. ABBREVIATION DESCRIPTION PRE B PRESET B - This is the setpoint for Relay B. Preset B can be used as a Prewarn or Grand/Batch Total alarm.
  • Page 15 DEFINITIONS OF MENU PROMPTS (continued) ABBREVIATION DESCRIPTION DLY## DELAY FACTOR - The amount of time (02 to 24 sec.) the unit will "look" for valid data, before the display defaults to zero. (RATE DISPLAY ONLY) LOCK - This portion of the menu allows you to set lock functions (Lock functions apply only to front panel) 1) lock the program (Preset A is still accessible) 2) lock all (locks program &...
  • Page 16: Calculating Scale Factors

    CALCULATING SCALE FACTORS The unit has a programmable scale factor to scale the input pulses. It is a 5 digit , floating decimal divider factor. The factor to enter is the number of pulses per the desired unit of measurement. The factor ranges from 0.0001 to 99999. Scale factor calculations are simple.
  • Page 17: Programming

    PROGRAMMING PRESS DISPLAY REMARKS STEP This section of the menu is used to set pre b Preset B value. PRGM SETTING This isPreset B. To change, press the PRESET B ##### arrow key under the digit(s) to change. Press ENTER to enter the displayed value.
  • Page 18 PROGRAMMING (continued) pre B PRGM STEP factor PRGM SETTING This section of the menu sets up the COUNTER counter information. count PRGM Press the PRGM key to choose RST 0 rst 0 (reset to 0, count up) or SET PR (set to preset, count down), press the ENTER set pr ENTER...
  • Page 19 PROGRAMMING (continued) PRESS DISPLAY REMARKS STEP pre b PRGM SETTING factor THE RATE PRGM count PRGM rate This section of the menu is used to set up PRGM the rate information. secs Press the PRGM key to choose secs (rate mins per second), mins (rate per minute)or hours (rate per hour).
  • Page 20 PROGRAMMING (continued) PRESS DISPLAY REMARKS STEP pre b PRGM factor SETTING PRGM LOCK & count SECURITY PRGM rate PRGM This section of the menu is used to set up the lockout type, security and code number. PRGM LC PG = Locks program but presets and re- LC PG are accessible.
  • Page 21 PROGRAMMING (continued) PRESS DISPLAY REMARKS pre b PRGM factor STEP PRGM count SETTING PRGM rate RELAYS PRGM PRGM This section sets up the relay information. relay PRGM Press the PRGM key to choose TOT (Relay B assigned to total) or PREW (Relay B assigned to prewarn).
  • Page 22: Rs232 & Rs422 Interface Card Operation

    RS 232 & RS422 INTERFACE CARD OPERATION (Options 1 & 2) RS 232/422 SET-UP: odd), "EVEN" (parity bit is logic 0 if total number of logic 1's in All serial communication mode changes must be done the first seven data bits is even), "MARK" (parity bit is always through serial communication port using a terminal or terminal logic 1 - High / Mark) or "SPACE"...
  • Page 23 USING RS232/RS422 SERIAL INPUT COMMANDS: The input impedance of RS232 is 3KΩ to 7KΩ worst case. To get a unit on line you must address it by it's device number. The terminal addressing the unit must be capable of driving This is done by typing DXX(S), XX= device number.
  • Page 24: Rs232 & Rs422 Wiring

    RS232 & RS422 WIRING RS232 / RS422 Connector: RS 232 RS 422 1. INITIALIZE 1. INITIALIZE 2. TRANSMIT 2. TRANSMIT A (+) 3. RECEIVE 3. RECEIVE A (+) 4. N/C 4. N/C 5. GROUND 5. GROUND 6. STROBE 6. STROBE 7.
  • Page 25: Analog Output Option

    ANALOG OUTPUT OPTION Description: SWITCH 4: Calibrate (normally off) An optional 4-20mA (0-20mA) output has been added to the Minitrol Switch 4 is used for calibration. Calibration is done at the factory series. The output can be programmed to track rate or total. This and should not be needed (see SWITCH 1 to enter high and low feature is available by adding suffix A to the part number.
  • Page 26: Troubleshooting Guide

    TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSES SOLUTIONS Power is applied to unit but the display 1. AC or DC power wiring is incorrect. 1. Recheck power wiring does not light. Unit works, but occasionally the display 1. Line noise is affecting the processor 1.
  • Page 27: Warranty

    WARRANTY This product is warranted against defects in materials and work- manship for a period of two (2) years from the date of shipment to Buyer. The Warranty is limited to repair or replacement of the defective unit at the option of the manufacturer. This warranty is void if the product has been altered, misused, dismantled, or otherwise abused.

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