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Summary of Contents for Weber mt 0116636
- Page 1 Operating and Maintenance Manual CR 7 CCD 2.0 0116636; 0116637 CR 7 CCD 2.0...
- Page 2 CR 7 CCD 2.0...
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Page 3: Table Of Contents
Table of contents Introduction Safety guidelines Graphic presentation Device description Technical data Activities prior to starting work Starting Compacting Shutting down Maintenance overview Maintenance work Operating fluids and fill levels Troubleshooting Storage Circuit diagram Contact addresses CR 7 CCD 2.0... -
Page 4: Introduction
Introduction This operating and maintenance manual is designed to facilitate familiarization with your soil compactor, and to enable you to maintain the compactor and use it for its intended purpose. When complying with the instructions in the operating and maintenance manual you help avoid hazards, reduce repair and downtime costs, and increase the reliability and service life of your compactor. -
Page 5: Safety Guidelines
Safety guidelines General All safety instructions must be read and complied with, non-compliance results in – Danger to life and limb of the user – Impairments to the machine or other property. In addition to the operating manual, the accident-prevention regulations in the country where the appliance is used must be complied with. - Page 6 Operation Prior to starting work the owner of the compactor must be familiar with the work environment. The work environment includes obstacles in the work and traffic area, the bearing capacity of the ground, as well as the necessary safeguarding of the construction site in the area adjacent to public traffic; and it includes compliance with traffic regulations.
- Page 7 Inspection Compactors must be inspected in accordance with the corresponding implementation conditions and operating conditions, as needed; however an inspection to ensure operationally safe status must be performed by an expert at least once a year. The results of the inspection must be recorded in writing and must be stored at least until the next inspection.
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Page 8: Graphic Presentation
Graphic presentation Overall view CR 7 CCD 2.0 1 Engine 2 Drive lever 3 Manual guidance rod 4 Lifting ring 5 Base plate 6 Protective frame 7 Exciter 8 Gas lever 9 Attachment plates 10 MDM motor protection 11 COMPATROL ®... - Page 9 Graphic presentation – MDM motor protection When the ignition is switched on, the LED (1) will light up 10 hours prior to the next scheduled maintenance. The display will also indicate the operating hours (2) that have passed since the last maintenance. The total operating hours will be displayed as soon as the engine is running.
- Page 10 Charge level LED (1) is illuminated. Charging voltage too low or not available. Battery is not being charged. Temperature LED (1) is illuminated. Engine temperature too high. The engine is shut down 3 minutes after the LED comes on. Air filter LED (1) is illuminated. Air filter is fouled up.
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Page 11: Device Description
Device description The CR 7 CCD 2.0 compactor is used for road building and landscaping compaction tasks. Drive The compactor is propelled by an air-cooled Hatz diesel engine. Force is transferred to the exciter mechanically via a V-belt. Operation Start the Hatz diesel engine via the electrical start device. After starting, vibration is switched on via the centrifugal clutch attached to the engine. -
Page 12: Technical Data
Technical data CR 7 CCD 2.0 Weight Operating weight CECE in kg (basic device) Dimensions 1710 Overall length (in mm) 510/640/790 Overall width / with attachment plates (in mm) 1160 Height with folded manual guidance rod (in mm) Base plate length (base in mm) 450x640/450x790 Pressure surface (in mm) Drive... - Page 13 1 Description 2 TYPE ......................3 Serial number 4 Year of construction ......................5 Mass 6 Rated power kW ......................CR 7 CCD 2.0...
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Page 14: Activities Prior To Starting Work
Activities prior to starting work Transport When transporting the soil compactor on a vehicle, secure it with suitable restraints. Arrest the manual guidance rod (1) with the spring bolt (2). Fit the crane hook into the hinged lifting ring (1) and lift the machine onto the desired means of transport. - Page 15 Check the fuel level Open the cover (1), unscrew and remove the gas cap (2), check the fill level, and, if necessary, top off with clean diesel fuel to the lower edge of the filler neck. For work at the fuel system, have a suitable fire-extin- guishing agent at the ready.
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Page 16: Starting
Starting Open the vandalism flap (1). Insert the vandalism flap (1) into the designated holder. Bring the gas lever into full-throttle position. Insert the ignition key (1) and turn to position 1. 10 hours prior to the next scheduled maintenance the LED (2) lights up permanently. -
Page 17: Compacting
Once the ignition is switched on, the COMPATROL ® compaction system will perform a function test. All LEDs (1) light up Compacting Bring the gas lever (1) into full-throttle position. Control drive speed and direction of travel with the handle (1). Only run machine within reach of the manual guidance rod. -
Page 18: Shutting Down
If all LEDs (1) are illuminated then compaction must be stopped immediately. Maximum compaction is achieved. It is possible to loosen the material that will be compacted. Under certain circumstances the possibility of machine damage – due to a substrate that is too hard – cannot be excluded. -
Page 19: Maintenance Overview
Maintenance overview Maintenance Maintenance interval Maintenance activity point - Change engine oil After the first 25 Check valve clearance, Engine operating hours adjust if necessary Re-tighten all accessible threaded connections Clean air filter insert, Every 8 operating Air filter check for damage, hours/daily replace if necessary Engine... -
Page 20: Maintenance Work
Maintenance work Change the engine oil Open the engine hood (1). Open the screw cap (1) of the oil filler neck. Screw the oil drain pipe (1) onto the engine drain valve and drain off the oil. Only drain engine oil when at operating temperature. After emptying completely, unscrew the oil drain pipe from the drain valve and fill with oil in accordance with the specification. - Page 21 Clean the engine oil filter Drain engine oil. Loosen the screw (1) approximately 5 revolutions. Danger of scalding due to hot oil. When working in the area of the engine compartment there is a danger of being burnt! Pull the oil filter (1) out of the motor compartment. Blow out the oil filter (1) from inside to outside with compressed air.
- Page 22 Clean / change air filter cartridge Unscrew the air filter cover (1). Remove the air filter insert (1) from the air filter enclosure. Clean air filter insert as specified by the engine manufacturer if there is damage or if it is extremely dirty. Dispose of oils, greases, cloths soaked in oil, and re- placed parts with oil on them in an environmentally friendly manner.
- Page 23 Changing the fuse Remove the protective cap (1) of the fuse holder. Insert new fuses. Checking the V-belt Remove the V-belt guard (1). Check the V-belt (1) for cracks, damaged flanks, and wear. If there is excessive wear – replace the V-belt as specified in the repair manual.
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Page 24: Operating Fluids And Fill Levels
Operating fluids and fill levels Assembly Operating material Quantity Summer Winter CR 7 CCD 2.0 Quality Engine Engine oil SAE 10 W 40 1.5 l (– 10 ~ + 50 °C) API – CD CE-CF-CG or SHPD or CCMC – D4 – D5 – PD2 Fuel tank Diesel 5.0 l... -
Page 25: Storage
Actions to be taken before long-term storage (longer than 1 month) Entire soil compactor – Clean thoroughly – Check watertight – If there are leaks, correct defects Fuel tank – Empty fuel and fill with clean fuel up to the lower edge of filler neck Engine –... - Page 26 Charging the starter battery in the machine with the permanent charger Open the engine hood. push Open protective cover (1) of the charging socket. Insert plug (1) into the charging socket. Connect the battery charger to the mains. Comply with the device manufacturer’s operating manual for use of the battery charger.
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Page 27: Circuit Diagram
Circuit diagram CR 7 CCD 2.0... - Page 28 facebook.com/WeberMT youtube.com/MyWeberMT Weber Maschinentechnik GmbH Im Boden 5-8, 10 · 57334 Bad Laasphe · Germany Phone +49 2754 398 0 · Fax +49 2754 398 101 info@webermt.de · www.webermt.de 085101304-104 / CR 7 CCD 2.0_2020-03 Original instructions CR 7 CCD 2.0...
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