Sinoboom GTJZ0408M Operation Manual
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Sinoboom GTJZ0408M Operation Manual

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Part No.501036100002
Rev: A
Apr 2020
Operation
Manual
产品说明书
PRODU
C T MAN U AL
GTJZ0408S/0408S/1530S
GTJZ0608S/0608S/1930S
0608E (2132E)
G T JZ
GTJZ0408M/0408M/1532M
0808E (2732E)
G T JZ
GTJZ0608M/0608M/1932M
0808E (2732E)
G T JZ
G T JZ
0808E (2732E)

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  • Page 1 Operation Part No.501036100002 Rev: A Manual Apr 2020 产品说明书 PRODU C T MAN U AL GTJZ0408S/0408S/1530S GTJZ0608S/0608S/1930S 0608E (2132E) G T JZ GTJZ0408M/0408M/1532M 0808E (2732E) G T JZ GTJZ0608M/0608M/1932M 0808E (2732E) G T JZ G T JZ 0808E (2732E)
  • Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
  • Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
  • Page 5 From 0103700100 to present GTJZ0408S GTJZ0408S 1530S From 0103802800 to present GTJZ0608S GTJZ0608S 1930S From 0103500100 to present GTJZ0408M GTJZ0408M 1532M From 0103600500 to present GTJZ0608M GTJZ0608M 1932M NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters.
  • Page 6 This Page Intentionally Left Blank...
  • Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
  • Page 8 This Page Intentionally Left Blank...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS Preparing for a Pre-operation Func- Introduction ......iii tion Test ....... 6-1 1 Performance Parameters ..
  • Page 10 Operating with the Platform Control- ler on the Ground ..... 7-3 Driving on a Slope..... 7-3 Using the Battery Level Indicator .

  • Page 11: Introduction

    The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. GTJZ0408S&0608S&0408M&0608M Operation Manual © Apr 2020...
  • Page 12 This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 13: Performance Parameters

    PERFORMANCE PARAMETERS Table 1-1 GTJZ0408S Specifications GTJZ0408S (METRIC) 1530S(IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 4.6m 15ft 1in. Max. working height 6.6m 21ft 8in. Max. horizontal extension 0.9m Length 1.78m 5ft 10.1in. Width 0.76m 2ft 6in. Height (stowed, rails folded) 1.84m 6ft 0.4in.
  • Page 14 PERFORMANCE PARAMETERS Table 1-1 GTJZ0408S Specifications (continued) GTJZ0408S (METRIC) 1530S(IMPERIAL) MEASURE Max. allowable manual force (indoor only) 400N 90 lbf Max. noise 72dB POWER PARAMETERS Hydraulic tank capacity 3.1 gal(imperial)/3.7 gal(US) Hydraulic system capacity (including tank) 3.1 gal(imperial)/3.7 gal(US) Hydraulic system pressure 3481 psi 24MPa Battery specification (quantity ×...
  • Page 15 PERFORMANCE PARAMETERS Table 1-2 GTJZ0608S Specifications (continued) GTJZ0608S (METRIC) 1930S(IMPERIAL) MEASURE Wheel span 0.65m 2.14ft Ground clearance (pothole guards 0.07mm 28in. retracted) Ground clearance (pothole guards 24mm 0.95in. deployed) Tire size (diameter × width / type) Φ305×115mm/Solid Φ12×4.5in./Solid Platform dimension (Length × Width × 1.64m×0.76m×1.1m 5ft 4.6in.×2ft 6in.×3ft 7in.
  • Page 16 90% relative humidity (20℃ [68℉]), and away from rain, sun, corrosive gas and inflammable explosive. WEIGHT Weight (in a no-load state) (indoor only) 1526kg 3365 lb Table 1-3 GTJZ0408M Specifications GTJZ0408M (METRIC) 1532M(IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 4.6m...
  • Page 17 PERFORMANCE PARAMETERS Table 1-3 GTJZ0408M Specifications (continued) GTJZ0408M (METRIC) 1532M(IMPERIAL) MEASURE Uptime (in a no-load state) 15～20 s Downtime (in a no-load state) 28～33 s Gradeability 3°(Front to back)/1.5°(Left to right) Max. allowable inclination Turning radius (inside) 0 ft Turning radius (outside) 1.49m...
  • Page 18 PERFORMANCE PARAMETERS Table 1-4 GTJZ0608M Specifications GTJZ0608M (METRIC) 1932M(IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 5.8m 19ft Max. working height 7.8m 25ft 7in. Max. horizontal extension 0.9m Length 1.78m 5ft 10.1 in. Width 0.81m 2ft 8in. Height (stowed, rails folded) 1.86m 6ft 1.2in.
  • Page 19 PERFORMANCE PARAMETERS Table 1-4 GTJZ0608M Specifications (continued) GTJZ0608M (METRIC) 1932M(IMPERIAL) MEASURE Hydraulic tank capacity 3.1 gal(imperial)/3.7 gal(US) Hydraulic system capacity (including tank) 3.1 gal(imperial)/3.7 gal(US) Hydraulic system pressure 3481 psi 24MPa Battery specification (quantity × voltage, 4×6V,225Ah capacity) System voltage 24VDC Control voltage 24VDC...
  • Page 20 PERFORMANCE PARAMETERS This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 21: Machine Components

    MACHINE COMPONENTS Figure 2-1 GTJZ0408S&0608S&0408M&0608M Operation Manual © Apr 2020...
  • Page 22 MACHINE COMPONENTS Component Japan China ANSI Korea Poland 1. Fixed Platform √ 2. Foot Switch √ 3. Extended Platform √ 4. Manual Storage √ Container 5. Overhead Protection √ 6. Working Light √ 7. Platform Control Box √ 8. AC Power Socket √...

  • Page 23: Safety

    SAFETY Read, understand and comply with the safety rules and NOTICE regulations of your workplace and your government. Indicates a situation that can cause damage to the Before using the machine, obtain proper training on engine, personal property and/or the environment, or safe machine operation and make sure you can safely cause the equipment to operate improperly.

  • Page 24: Tipping Hazards And Rated Load

    SAFETY Extending: Extension only 120 kg(265 lb) GTJZ0608S ELECTRICAL SHOCK HAZARDS Retracting 230 kg(507 lb) • Always maintain a safe distance Extending: Stationary only 110 kg(242 lb) from power lines and electrical equipment in accordance with ap- Extending: Extension only 120 kg(265 lb) plicable government regulations and see...
  • Page 25 GTJZ0608S: 400 N(90 lbf) indoor • Do not operate the machine when the chassis doors are open. GTJZ0408M: 400 N(90 lbf) in- door/200N(45 lbf) • When the platform is caught or outdoor stuck or when other objects in the...

  • Page 26: Work Environment Hazards

    SAFETY WORK ENVIRONMENT HAZARDS UNSAFE JOBSITE HAZARDS the platform when the wind speed exceeds 12.5 m/s (28 mph). If the wind speed exceeds 12.5 m/s (28 mph) after the platform is lifted, UNSAFE JOBSITE HAZARDS fold the platform and do not con- tinue to operate the machine.

  • Page 27: Unsafe Operation Hazards

    GTJZ0608S: 400 N(90 lbf) indoor the platform is only capable of carrying one person. As the weight of the machine’s platform increases, GTJZ0408M: 400 N(90 lbf) in- the machine’s climbing capacity reduces. door/200 N(45 lbf) outdoor...

  • Page 28: Fall Hazards

    SAFETY UNSAFE OPERATION HAZARDS FALL HAZARDS • Do not allow the platform to touch • Each person on the platform must nearby objects. wear harnesses or use safety • Do not tie the platform onto near- equipment consistent with gov- by objects.

  • Page 29: Crush Hazards

    SAFETY COLLISION HAZARDS COLLISION HAZARDS • Never operate a machine danger- • Pay attention to the field of sight ously or for fun. and the presence of blind spots when moving or operating the machine. • Pay attention to the extended plat- CRUSH HAZARDS form when moving the machine.

  • Page 30: Damaged Machine Hazards

    SAFETY DAMAGED MACHINE BATTERY HAZARDS HAZARDS NOTICE FIRE AND EXPLOSION HAZARD To avoid machine damage, follow all operation and • Batteries contain sulfuric acid and maintenance requirements in this manual and the generate explosive mixtures of Maintenance Manual. hydrogen and oxygen gases. Keep any device that may cause sparks or flames (including cigarettes/smoking materials)

  • Page 31: Charging The Battery

    SAFETY NOTICE After charging the battery, be sure that: WELDING HAZARDS • The battery cable connections are free of corrosion. • Comply with the welder manufac- turer’s recommendations for pro- • The battery hold-down and cable connections are cedures concerning proper use of secured.
  • Page 32 SAFETY This Page Intentionally Left Blank © Apr 2020 3-10 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 33: Jobsite Inspection

    JOBSITE INSPECTION • Unstable or ultra-smooth surfaces • Overhead obstacles and high-voltage wires UNSAFE OPERATION HAZARD • Hazardous locations • Ground surface that could fail to support the ca- Be sure to follow the instructions and pacity of the machine and its load safety rules in this manual.
  • Page 34 JOBSITE INSPECTION This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 35: Pre-Operation Inspection

    PRE-OPERATION INSPECTION the machine has obvious problems before the oper- ator performs a pre-operation function test. • The pre-operation inspection also helps the operator UNSAFE OPERATION HAZARD determine whether the machine requires routine maintenance. Be sure to follow the instructions and •...

  • Page 36: Inspecting Parts

    PRE-OPERATION INSPECTION • Check battery for leaks and proper liquid level. Add INSPECT HYDRAULIC OIL distilled water as needed. See Inspecting the Bat- LEVEL tery, page 5-2. • Check whether the protective device in use matches the type of work performed and conforms to relevant Ensuring appropriate hydraulic oil is important for prop- technical standards.
  • Page 37 PRE-OPERATION INSPECTION NOTICE After the battery is fully charged, wear protective gloves for inspection. • Check the acidic liquid level of the lead-acid battery. If needed, refill the distilled water through a filling line above the lead-acid battery. Only add enough distilled water to cover the plate.
  • Page 38 PRE-OPERATION INSPECTION This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 39: Pre-Operation Function Test

    PRE-OPERATION FUNCTION TEST PREPARING FOR A PRE- OPERATION FUNCTION UNSAFE OPERATION HAZARD TEST Be sure to follow the instructions and safety rules in this manual. Failure to Before beginning a pre-operation function test: follow the instructions and safety rules in this manual may result in 1.

  • Page 40: Function

    PRE-OPERATION FUNCTION TEST TESTING THE GROUND TESTING THE PLATFORM CONTROLLER FUNCTION CONTROLLER NOTICE Test all functions of the platform controller in one cycle. 1. Push the emergency stop button on the ground controller and platform controller to the ON position. 2.

  • Page 41: Testing The Emergency Stop

    PRE-OPERATION FUNCTION TEST TESTING THE ENABLING KEY 13. High/Low Speed 6. Front FUNCTION 7. Back TESTING THE PLATFORM Enabling key CONTROLLER Do not press the enabling key on the control handle. Push the control handle forward and backward . En- sure that all walking and lifting functions stop working.

  • Page 42: Testing The Driving And Braking

    PRE-OPERATION FUNCTION TEST 6. Press the lifting/lowering button. Hold the enabling TESTING THE DRIVING AND key of the control handle and push the control han- BRAKING FUNCTIONS dle reverse to activate the lowering function and lowering it to fully retracted state. Forward 7.

  • Page 43: Testing The Tilt Protection Function

    PRE-OPERATION FUNCTION TEST 7. Completely lower the platform. Change the ma- chine’s platform lifting function to a walking function. Drive the machine down and remove the wooden boards. 8. Place the two wooden boards under the two wheels on the front or back side of the machine, and then drive the machine onto the two boards.

  • Page 44: Testing The Weighing System

    PRE-OPERATION FUNCTION TEST 2. Lower the platform to the minimum height. With the TESTING THE WEIGHING scissor arm fully retracted, gradually add a load to SYSTEM(OPTIONAL) the platform. 1. Before conducting this test, fully lift and lower the platform twice to ensure normal lubrication of the slider and track.

  • Page 45: Operating The Machine

    OPERATING THE MACHINE Each new operator must perform the pre-operation in- spection, pre-operation function test, and workplace checks before using the machine. UNSAFE OPERATION HAZARD Be sure to follow the instructions and USING THE EMERGENCY safety rules in this manual. Failure to follow the instructions and safety STOP FUNCTION rules in this manual may result in...

  • Page 46: Operating On The Ground

    OPERATING THE MACHINE In case of emergency, failure or loss of power, you can 2. The ground controller will be unable to control the activate the machine’s emergency pull/drag feature by machine’s driving and steering functions. following these steps: 1. Wedge the tires to prevent the machine from rolling. OPERATING ON THE 2.

  • Page 47: Operating With The Platform Control

    OPERATING THE MACHINE 2. Remove the platform controller from the platform. NOTICE 3. Reach into the inside of the platform and remove The state of the battery will affect the performance of the front two wire rope safety pins from the platform the machine.

  • Page 48: Using The Battery Level Indicator

    OPERATING THE MACHINE GTJZ0408S&0408M: 30% (17°） Figure 7-2 GTJZ0608S&0608M: 25% (14°） 2. Measure the height and length/distance of the slope. 2. Ensure the platform is fully folded. 3. The slope measurement consists of the numbers 3. Ensure that the slope where you plan to drive is less for the height and length/distance x 100%.

  • Page 49: Charging The Battery

    OPERATING THE MACHINE PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION The battery level is at 20%, which is low. The battery re- quires recharging. The battery level is at 10%, which is very low. The machine will become slow. The battery requires recharging. To charge a lead-acid (requires maintenance) CHARGING THE BATTERY battery:...

  • Page 50: Changing Charger Battery Curve

    OPERATING THE MACHINE CHANGING CHARGER Curve codes Battery models BATTERY CURVE Trojan T125 Trojan T1275 Battery program (two in series and two in tandem) update interface Display Note: the default curve code is B02. Battery voltage indicator Select Charging Charging capacity current indicator EQ/Select Button Charging voltage indicator...

  • Page 51: Transporting And Lifting The Machine

    TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE WITH A FORKLIFT TRANSPORTATION AND LIFTING HAZARD Follow these requirements when lifting the machine by forklift: • Use a forklift or crane with the proper lifting capacity to lift the 1. Make sure the platform extension, controller and machine.

  • Page 52: Lifting The Machine With A Crane

    540 mm GTJZ0608S belt. (23.8 in.) (21.3 in.) 530 mm 476 mm NOTICE GTJZ0408M (20.9 in.) (18.7 in.) During transportation, retract the extension platform 533 mm 501 mm GTJZ0608M so that the extension platform is secure at the slots. (21 in.) (19.7 in.)
  • Page 53 TRANSPORTING AND LIFTING THE MACHINE Figure 8-4 GTJZ0408S&0608S&0408M&0608M Operation Manual © Apr 2020...
  • Page 54 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 55: Maintenance

    MAINTENANCE This section provides detailed procedures for regular – Ensure the key switch of the ground controller is maintenance inspections. in the OFF position and remove the key to pre- vent unauthorized use of the machine. – Place the red emergency stop button on the plat- form control box and ground controller in the OFF position to avoid accidental start-up of the UNSAFE OPERATION HAZARD...

  • Page 56: Following Amaintenance Schedule

    MAINTENANCE 2. Use the following table to note the results. After re-inspected after repair is completed and marked each section is complete, mark the appropriate box. in the box marked "inspection". 3. Record the inspection results. If any inspection re- sults are "NO", the machine must be stopped and Table 9-1 PREPARE THE WORK RECORD BEFORE DELIVERY...
  • Page 57 MAINTENANCE Table 9-3 REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level...
  • Page 58 MAINTENANCE REPAIR & INSPECTION REPORT REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Oil Tank Ventilation System B-6 Inspect Brake Manual...

  • Page 59: Decals/Nameplates Inspection

    DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials.

  • Page 60: Decals/Nameplates(Ce)

    101012100023 101012100010 Decal-Electrocution hazard 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100019 Decal-Use condition (GTJZ0408S) 101025100005 Decal-Use condition (GTJZ0608S) 101024100005 Decal-Use condition (GTJZ0408M) 101023100006 Decal-Use condition (GTJZ0608M) 101022100011 GTJZ0408S&0608S Decal-Tipping hazard 101012100007 only Decal-Engage the safety arm 101023100010 215050000003 Blind rivet 4×16-ZnD GB/T 12618.2...
  • Page 61 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-CE 101012100037 Decal-Lanyard anchorage points 101016100030 101016100034 Decal-Noise 72dB Decal-Charging voltage 101014100008 Decal-Platform electrical plug 101014100007 GTJZ0408S&0608S&0408M&0608M Operation Manual 10-3 © Apr 2020...
  • Page 62 DECALS/NAMEPLATES INSPECTION © Apr 2020 10-4 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 63: Decals/Nameplates(As)

    101012100023 101012100010 Decal-Electrocution hazard 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100019 Decal-Use condition (GTJZ0408S) 101025100005 Decal-Use condition (GTJZ0608S) 101024100005 Decal-Use condition (GTJZ0408M) 101023100006 Decal-Use condition (GTJZ0608M) 101022100011 GTJZ0408S&0608S Decal-Tipping hazard 101012100007 only Decal-Engage the safety arm 101023100010 Decal-Use condition (GTJZ0408S) 101025100001...
  • Page 64 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Use condition (GTJZ0608M) 101022100010 215050000003 Blind rivet 4×16-ZnD GB/T 12618.2 Decal-Forklift fork position 101012100026 101016100035 Decal-Release brake 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-AS 101012100038 Decal-Lanyard anchorage points 101016100030 101016100034 Decal-Noise 72dB Decal-Charging voltage 101014100008 Decal-Platform electrical plug 101014100007...
  • Page 65 DECALS/NAMEPLATES INSPECTION 17 18 15 16 GTJZ0408S&0608S&0408M&0608M Operation Manual 10-7 © Apr 2020...

  • Page 66: Decals/Nameplates(Ansi)

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(ANSI) Description Part NO. Remarks Decals-GTJZ0408S(ANSI) 101037103012 Decals-GTJZ0608S(ANSI) 101038103022 Decals-GTJZ0408M(ANSI) 101037103015 Decals-GTJZ0608M(ANSI) 101038103013 101046100009 Decal-SINOBOOM 101037103023 Decal-1530S 101038103031 Decal-1930S 101037103013 Decal-1532M 101022100004 Decal-1932M Decal-Oil filling port 101014100022 101012100018 Decal-Crush hazard Decal-Tire to ground max. load 550kg(1213 lb) 101036103002...
  • Page 67 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Forklift fork position 101012100026 Logo, white 101040100012 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-ANSI 101048103010 Decal-Lanyard anchorage points 101016100030 101012100030 Decal-Bulkhead maintenance Attention line, 100mm wide 216060000003 101058103001 Decal-IPAF 101016100035 Decal-Release brake Decal-Main power switch 101055103018 Decal-Emergency stop switch 101055103015...
  • Page 68 DECALS/NAMEPLATES INSPECTION 9 10 11 27 23 11 © Apr 2020 10-10 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 69: Decals/Nameplates(Csa)

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(CSA) Description Part NO. Remarks Decals-GTJZ0408S(CSA) 101037103018 Decals-GTJZ0608S(CSA) 101038103014 Decals-GTJZ0408M(CSA) 101037103021 Decals-GTJZ0608M(CSA) 101038103025 101046100009 Decal-SINOBOOM 101037103023 Decal-1530S 101038103031 Decal-1930S 101037103013 Decal-1532M 101022100004 Decal-1932M Decal-Oil filling port 101014100022 101012100018 Decal-Crush hazard Decal-Tire to ground max. load 550kg(1213 lb) 101012100013...
  • Page 70 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Forklift fork position 101012100026 Logo, white 101040100012 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-CSA 101048103022 Decal-Lanyard anchorage points 101016100030 101012100030 Decal-Bulkhead maintenance Attention line, 100mm wide 216060000003 101058103001 Decal-IPAF 101016100035 Decal-Release brake Decal-Main power switch 101055103018 Decal-Emergency stop switch 101055103015...
  • Page 71 DECALS/NAMEPLATES INSPECTION 9 10 15 16 23 11 GTJZ0408S&0608S&0408M&0608M Operation Manual 10-13 © Apr 2020...

  • Page 72: Decals/Nameplates(Kcs)

    101012100023 101012100010 Decal-Electrocution hazard 101012100027 Decal-Read manuals Decal-Tipping hazard 101012100019 Decal-Use condition (GTJZ0408S) 101025100005 Decal-Use condition (GTJZ0608S) 101024100005 Decal-Use condition (GTJZ0408M) 101023100006 Decal-Use condition (GTJZ0608M) 101022100011 GTJZ0408S&0608S Decal-Tipping hazard 101012100007 only Decal-Engage the safety arm 101023100010 215050000003 Blind rivet 4×16-ZnD GB/T 12618.2...
  • Page 73 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Nameplate-KCS 101015100026 Decal-Lanyard anchorage points 101016100030 101016100034 Decal-Noise 72dB Decal-Charging voltage 101014100008 Decal-Platform electrical plug 101014100007 GTJZ0408S&0608S&0408M&0608M Operation Manual 10-15 © Apr 2020...
  • Page 74 DECALS/NAMEPLATES INSPECTION 15 16 © Apr 2020 10-16 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 75: Appendix 1: Symbols And Description

    APPENDIX 1: SYMBOLS AND DESCRIPTION SYMBOLS CHART Read maintenance Anchor point allows Close the chassis door Press the change Repeatedly move man- manual only 1 person to tie valve ual brake release valve Wind speed Chemical burns Wedge the wheel Release the brake Wind hazards...
  • Page 76 DECALS/NAMEPLATES INSPECTION Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Never use machine Never use machine Never leave chassis Never push or pull ob- Never suspend objects during strong, gusty during strong, gusty door open jects outside platform from platform wind wind...
  • Page 77 DECALS/NAMEPLATES INSPECTION Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler Horn capacity fixed and extended platform Tool or weight Fast/high speed Slow/low speed GTJZ0408S&0608S&0408M&0608M Operation Manual © Apr 2020...
  • Page 78 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 79: Appendix 2: Prepare The Work Record Before Delivery

    APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
  • Page 80 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Apr 2020 GTJZ0408S&0608S&0408M&0608M Operation Manual...

  • Page 81: Appendix 3: Repair & Inspection Report

    APPENDIX 3: REPAIR & INSPECTION REPORT REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil...
  • Page 82 DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT A-18 Perform Maintenance After 30 Days Checklist B Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil...
  • Page 83 DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT Inspector Title Inspector Company NOTES: 1. The Repair & Inspection Report shall include the inspection table of each regular inspection. 2. Duplicate the Repair & Inspection Report for each inspection. Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
  • Page 84 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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