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Operation Part No.501042100002 Rev: A Manual Jul 2020 产品说明书 PRODU C T MAN U AL GTJZ0608/0608/2132 GTJZ0808/0808/2732 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
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Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
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APPLICATION Use the following table to identify the specific serial number for models included in this manual. Check the model of your machine before consulting the manual, and then use the correct manual according to the serial number of the model. See the nameplate on your machine to identify the model and serial number.(See 10 Decals/Nameplates Inspection, page 10-1 of the Operation Manual for details.)
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This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
PERFORMANCE PARAMETERS Table 1-1 GTJZ0608 Specifications GTJZ0608 (METRIC) 2132 (IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 6.3m 20 ft 8 in. Max. working height 8.3m 27 ft 3 in. Max. horizontal extension 0.9m 3 ft Length 2.46m 8 ft Width 0.83m 2 ft 8.7 in.
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PERFORMANCE PARAMETERS Table 1-1 GTJZ0608 Specifications (continued) GTJZ0608 (METRIC) 2132 (IMPERIAL) MEASURE Max. allowable manual force (indoor/ 400N(indoor)/200N 90 lbf(indoor)/45 lbf outdoor) (outdoor) (outdoor) Max. noise 72dB POWER PARAMETERS Hydraulic tank capacity 3.3 gal(imperial)/4 gal(US) Hydraulic system capacity (including tank) 3.5 gal(imperial)/4.2 gal(US) Hydraulic system pressure 24MPa...
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PERFORMANCE PARAMETERS Table 1-2 GTJZ0808 Specifications (continued) GTJZ0608 (METRIC) 2132 (IMPERIAL) MEASURE Height (stowed, rails up) 2.36m 7 ft 9 in. Wheel base 1.88m 6 ft 2 in. Wheel span 0.64m 2.1 ft Ground clearance (pothole guards 0.1m 4 in. retracted) Ground clearance (pothole guards 25mm...
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PERFORMANCE PARAMETERS Table 1-2 GTJZ0808 Specifications (continued) GTJZ0608 (METRIC) 2132 (IMPERIAL) MEASURE ENVIRONMENTAL REQUIREMENT Max. allowable wind speed (indoor only) 0 mph 0m/s Max. allowable altitude 1000m 3280 ft Allowable ambient temperature (lead-acid -10℃ to 40℃ 14℉ to 104℉ batteries) Allowable ambient temperature (lithium -20℃...
SAFETY Read, understand and comply with the safety rules and NOTICE regulations of your workplace and your government. Indicates a situation that can cause damage to the Before using the machine, obtain proper training on engine, personal property and/or the environment, or safe machine operation and make sure you can safely cause the equipment to operate improperly.
SAFETY Extending: Extension only 120kg(265 lb) GTJZ0808 ELECTRICAL SHOCK HAZARDS Retracting 250kg(551 lb) • Always maintain a safe distance Extending: Stationary only 130kg(287 lb) from power lines and electrical equipment in accordance with ap- Extending: Extension only 120kg(265 lb) plicable government regulations and see Table 3-1 , page 3-2.
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SAFETY TIPPING HAZARDS TIPPING HAZARDS • On the platform, do not attach an • Personnel, equipment and materi- additional device for placing tools als on the platform must not ex- or other materials to the guardrail. ceed the maximum load capacity. This will increase the platform weight, surface area and load.
SAFETY WORK ENVIRONMENT HAZARDS UNSAFE JOBSITE HAZARDS the platform when the wind speed exceeds 12.5 m/s (18 mph). If the wind speed exceeds 12.5 m/s (18 mph) after the platform is lifted, UNSAFE JOBSITE HAZARDS fold the platform and do not continue to operate the machine.
SAFETY NOTICE UNSAFE OPERATION HAZARDS Maximum climbing ability is suitable for machines with platform retracted. • Do not push any object outside Maximum Slope:25% (14°) the platform. The maximum lateral force allowed is: Climbing capacity means the maximum allowable tilt angle of the machine when it is on solid ground and the platform is only capable of carrying one person.
SAFETY UNSAFE OPERATION HAZARDS FALL HAZARDS • Do not tie the platform onto • Each person on the platform must nearby objects. wear harnesses or use safety • Do not put the load outside the equipment consistent with gov- platform. ernment regulations.
SAFETY COLLISION HAZARDS COLLISION HAZARDS • Never operate a machine danger- • Pay attention to the field of sight ously or for fun. and the presence of blind spots when moving or operating the machine. • Pay attention to the extended plat- CRUSH HAZARDS form when moving the machine.
SAFETY DAMAGED MACHINE BATTERY HAZARDS HAZARDS NOTICE FIRE AND EXPLOSION HAZARD To avoid machine damage, follow all operation and • Batteries contain sulfuric acid and maintenance requirements in this manual and the generate explosive mixtures of Maintenance Manual. hydrogen and oxygen gases. Keep any device that may cause sparks or flames (including cigarettes/smoking materials)
SAFETY NOTICE After charging the battery, be sure that: WELDING HAZARDS • The battery cable connections are free of corrosion. • Comply with the welder manufac- turer’s recommendations for pro- • The battery hold-down and cable connections are cedures concerning proper use of secured.
JOBSITE INSPECTION • Unstable or ultra-smooth surfaces • Overhead obstacles and high-voltage wires UNSAFE OPERATION HAZARD • Hazardous locations • Ground surface that could fail to support the ca- Be sure to follow the instructions and pacity of the machine and its load safety rules in this manual.
PRE-OPERATION INSPECTION the machine has obvious problems before the oper- ator performs a pre-operation function test. • The pre-operation inspection also helps the operator UNSAFE OPERATION HAZARD determine whether the machine requires routine maintenance. Be sure to follow the instructions and •...
PRE-OPERATION INSPECTION • Check battery for leaks and proper liquid level. Add INSPECT HYDRAULIC OIL distilled water as needed. See Inspecting the Bat- LEVEL tery, page 5-2. • Check whether the protective device in use matches the type of work performed and conforms to relevant Ensuring appropriate hydraulic oil is important for prop- technical standards.
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PRE-OPERATION INSPECTION NOTICE After the battery is fully charged, wear protective gloves for inspection. • Check the acidic liquid level of the lead-acid battery. If needed, refill the distilled water through a filling line above the lead-acid battery. Only add enough distilled water to cover the plate.
PRE-OPERATION FUNCTION TEST PREPARING FOR A PRE- OPERATION FUNCTION UNSAFE OPERATION HAZARD TEST Be sure to follow the instructions and safety rules in this manual. Failure to Before beginning a pre-operation function test: follow the instructions and safety rules in this manual may result in 1.
PRE-OPERATION FUNCTION TEST TESTING THE LIFTING AND 9. Backspace Key 1. Insurance LOWERING FUNCTIONS 2. Emergency Stop Button 10. Page Up Key 11. Enabling Key 3. OFF Position 12. Lowering Key 4. Platform Control Position 5. Key Switch 13. Lifting Key 14.
PRE-OPERATION FUNCTION TEST TESTING THE PLATFORM CONTROLLER 1. Push the emergency stop button on the ground controller and platform controller to the ON position. 2. Turn the key switch of the ground controller to the platform control position. TESTING THE EMERGENCY STOP FUNCTION 1.
PRE-OPERATION FUNCTION TEST TESTING THE LIFTING AND TESTING THE DRIVING AND LOWERING FUNCTIONS BRAKING FUNCTIONS Lifting Forward Back 1. Press the lifting/lowering button. The button 1. Press the driving and steering button. The button should illuminate. should illuminate. 2. Hold the enabling key on the control handle and 2.
PRE-OPERATION FUNCTION TEST 6. Press the lifting/lowering button. Hold the enabling key of the control handle and push the control handle reverse to activate the lowering function and lowering it to fully retracted state. 7. Press the walking and steering button, then press the high/low speed button.
PRE-OPERATION FUNCTION TEST drive the machine onto the two boards. The wooden to the level of the fork and leaves the pressure lever boards should measure(L × W × H): 50 mm×100 of the pothole guard. mm×100 mm (2 in.×4 in.×4 in.). 2.
OPERATING THE MACHINE Each new operator must perform the pre-operation in- spection, pre-operation function test, and workplace checks before using the machine. UNSAFE OPERATION HAZARD Be sure to follow the instructions and USING THE EMERGENCY safety rules in this manual. Failure to follow the instructions and safety STOP FUNCTION rules in this manual may result in...
OPERATING THE MACHINE When there's an emergency, machine malfunction or 4. Press page down key until the display appears "Ma- power loss need emergency pull/drag, release brake chine Mode", then press the enter button. has the following two methods: 5. Press page down key until the display appears "Break Release", then press the enter button.
OPERATING THE MACHINE 5. At this time the brake is released, force can push NOTICE the machine sliding. Use the platform controller’s color-coded arrow to de- 6. Pull out the reversing valve 1. termine the direction of the wheel rotation. 7.
OPERATING THE MACHINE extension platform into the built-in slots, which will OPERATING WITH THE secure the extension platform. PLATFORM CONTROLLER ON THE GROUND UNSAFE OPERATION HAZARD Before operating the machine with the platform control- ler on the ground: Do not stand on the platform exten- 1.
OPERATING THE MACHINE USING THE BATTERY LEVEL INDICATOR Use the diagnostic reading display on the platform to determine the battery level. Table 7-3 PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION The battery has been fully charged. 90-100% The battery is at 70% of its capacity. The battery is at 50% of its capacity.
OPERATING THE MACHINE 2. Remove the ventilation cover of the lead-acid CHARGING THE BATTERY battery. 3. Check the acidic liquid level of the lead-acid battery. If needed, refill the distilled water through a filling line above the lead-acid battery. Only add enough distilled water to cover the plate.
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OPERATING THE MACHINE 1. Press and hold Select key for 10s, when the display shows EQ in quick flashing, release the key and the charger has been set in EQ mode. 2. To exit the EQ mode, likewise, press and hold the Select key for 10s, when the display shows OFF in quick flashing, release the key and the charger will exit the EQ mode.
TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE WITH A FORKLIFT TRANSPORTATION AND LIFTING HAZARD Follow these requirements when lifting the machine by forklift: • Use a forklift or crane with the proper lifting capacity to lift the 1. Make sure the platform extension, controller and machine.
TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE WITH A CRANE Follow these requirements when lifting the machine by crane: 1. Fully lower the platform. Keep the platform down during transportation. 2. Make sure the platform extension, controller and chassis components are stable. 3.
MAINTENANCE This section provides detailed procedures for regular – Ensure the key switch of the ground controller is maintenance inspections. in the OFF position and remove the key to pre- vent unauthorized use of the machine. – Place the red emergency stop button on the plat- form control box and ground controller in the OFF position to avoid accidental start-up of the UNSAFE OPERATION HAZARD...
MAINTENANCE 2. Use the following table to note the results. After re-inspected after repair is completed and marked each section is complete, mark the appropriate box. in the box marked "inspection". 3. Record the inspection results. If any inspection re- sults are "NO", the machine must be stopped and Table 9-1 PREPARE THE WORK RECORD BEFORE DELIVERY...
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MAINTENANCE Table 9-3 REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level...
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MAINTENANCE REPAIR & INSPECTION REPORT REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Oil Tank Ventilation System B-6 Inspect Brake Manual...
DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials.
APPENDIX 1: SYMBOLS AND DESCRIPTION SYMBOLS CHART Read maintenance Anchor point allows Close the chassis door Press the change Repeatedly move man- manual only 1 person to tie valve ual brake release valve Wind speed Chemical burns Wedge the wheel Release the brake Wind hazards...
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DECALS/NAMEPLATES INSPECTION Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Never use machine Never use machine Never leave chassis Never push or pull ob- Never suspend objects during strong, gusty during strong, gusty door open jects outside platform from platform wind wind...
APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
APPENDIX 3: REPAIR & INSPECTION REPORT REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil...
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DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT A-18 Perform Maintenance After 30 Days Checklist B Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil...
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DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT Inspector Title Inspector Company NOTES: 1. The Repair & Inspection Report shall include the inspection table of each regular inspection. 2. Duplicate the Repair & Inspection Report for each inspection. Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
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Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...
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