Sinoboom 0608ME Maintenance Manual

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0608ME All Maintenance Manual

Manual No: 501089110002-EN

Manual Version: A

Jan. 2024

Translated version

Preface to 0608ME All Maintenance

Maintenance

Manual

产品说明书

PRODU

0608ME All/1932ME All

Manual

G T JZ

C T MAN U AL

0608E (2132E)

0808E (2732E)

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Page 1 0608ME All Maintenance Manual Maintenance Manual No: 501089110002-EN Manual Version: A Jan. 2024 Manual 产品说明书 Translated version Preface to 0608ME All Maintenance PRODU C T MAN U AL 0608ME All/1932ME All Manual 0608E (2132E) G T JZ 0808E (2732E) G T JZ...
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 Sales Tel:+86 400-601-5828/+86-0731-87116222 Service Tel:+86 400-608-1289/+86-0731-87116333 E-mail:info@sinoboom.com/sales@sinoboom.com Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code:410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6: Manual Revision History
Manual Revision History: Version Date Description Original issue Jan. 2024...
Page 7: Applicable Models
Imperial Trade Model Serial No. Name Name 0108900100 to present 0608ME All 0608ME All 1932ME All Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Decals Diagram section of the Operation Manual.
Page 10 10.8 Emergency Lowering Function . 53 11 Control System..... 55 11.1 Sinoboom Main Control System 55 System Interface..... 55 Updating the Program ....58 Checking the Program Version .
Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © Jan. 2024 0608ME All Maintenance Manual...
Page 13 Lashing point Tire ground pressure flames/sparks flames/sparks Tool or weight Forklift pocket position Close the chassis Fast/high speed Slow/low speed door Platform load capacity Respective load capacity of main platform and platform extension © Jan. 2024 0608ME All Maintenance Manual...
Page 15: Maintenance Safety Precautions
Before and during inspection and maintenance proce- without the written permission of Hunan dures personnel shall use caution and take measures to Sinoboom Intelligent Equipment Co., Ltd. avoid dangerous situations. Those measures include, but are not limited to, the following: 1.
Page 16: Maintenance Safety
The above listed requirements must be adhered to strictly during maintenance/inspection work. In addition, all other appropriate measures must be taken to ensure safety during maintenance work, taking account of the working environment. 0608ME All Maintenance Manual © Jan. 2024...
Page 17 Do not direct water or steam ejected from the flushing equip- ment at electrical components, as this may cause short-circuits or electrical shocks. • After maintenance is completed, thoroughly clean up any spilled © Jan. 2024 0608ME All Maintenance Manual...
Page 18: Fire And Explosion Hazards
• Batteries contain sulfuric acid and can produce explosive 0608ME All Maintenance Manual © Jan. 2024...
Page 19: Considerations After Maintenance
2.4 CONSIDERATIONS AFTER MAINTENANCE 1. Check the machine functions so that faults such as abnormal operation can be detected as early as possible. © Jan. 2024 0608ME All Maintenance Manual...
Page 20 5. Record inspections and maintenance as required. NOTICE All maintenance work must include a verification that the machine is operating properly. 0608ME All Maintenance Manual © Jan. 2024...
Page 21: Technical Characteristics
Platform dimensions (L×W×H) 1.64 m×0.76 m×1.1 m 5 ft 4.6 in×2 ft 6 in×3 ft 7 in AU&NZ platform dimensions (L×W×H) 1.64 m×0.76 m×0.96 m 5 ft 4.6 in×2 ft 6 in×3 ft 1.8 in © Jan. 2024 0608ME All Maintenance Manual...
Page 22 1543 lb Ground pressure 178 psi 1230 kPa Environment Maximum allowable lateral force (indoor/ 400 N/200 N 90 lbf/45 lbf outdoor) Maximum allowable wind speed (indoor/ 0 mph/28 mph 0 m/s/12.5 m/s outdoor) © Jan. 2024 0608ME All Maintenance Manual...
Page 23: Function Speed
Raise the platform: With the platform unloaded, raise the platform (with the scissor arms from fully retracted position to fully raised position). Perform this maneuver for two times. © Jan. 2024 0608ME All Maintenance Manual...
Page 24: Specifications Of Major
25 Nm (18.5 ft-lb) 27 (Yiyuan charger) Table 3-5 AC Drive Reducer (PN.203010003068) Electric motor Rated voltage 16 V AC Rated power 0.6 kW Rated speed 1205 rpm Rated output torque 4.7 Nm (3.5 ft-lb) 0608ME All Maintenance Manual © Jan. 2024...
Page 25: Weight Of Major Components
Pivot pin connecting steering electric actuator 230 Nm (169.5 ft-lb) with steering connecting rod Cable fastening nut M8 9 – 11 Nm (6.6 – 8.1 ft-lb) Cable fastening nut M10 18 – 23 Nm (13.2 – 17 ft-lb) © Jan. 2024 0608ME All Maintenance Manual...
Page 26: Fastener Torque Specifications
( ( i i n n ) ) 10 Nm (7 ft-lb) 14 Nm (10 ft-lb) 1/4-20 7/16" 21 Nm (15 ft-lb) 29 Nm (21 ft-lb) 5/16-18 1/2" 37 Nm (27 ft-lb) 51 Nm (38 ft-lb) 3/8-16 9/16" 0608ME All Maintenance Manual © Jan. 2024...
Page 27 200 Nm (148 ft-lb) 9/16-18 13/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb) 5/8-18 15/16" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb) 3/4-16 1-1/8" 560 Nm (413 ft-lb) 780 Nm (575 ft-lb) 7/8-14 © Jan. 2024 0608ME All Maintenance Manual...
Page 29: Maintenance Instructions19
The frequency formed by a factory-trained service technician, a person of the inspection and maintenance must be increased recognized by Sinoboom as one who, by qualification, as required by environmental conditions, requirements certificate and training, has successfully demonstrated and frequency of usage.
Page 30: Responsible Persons And Qualifi- Cations For Performing Inspection
Platform wear pads (at the 1, 2 1, 2 1, 2 connection with scissor arm) and fasteners Safety belt anchorage point 1, 2, 7 1, 2, 7 1, 2, 7 Scissor arms assembly © Jan. 2024 0608ME All Maintenance Manual...
Page 31 Limit switches and power switch 1, 3, 10 1, 3, 10 1, 3, 10 1, 3, 10 1, 3, 10 1, 3, 10 Overload limit function 1, 3, 10 1, 3, 10 1, 3, 10 Tilt alarm © Jan. 2024 0608ME All Maintenance Manual...
Page 32 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) © Jan. 2024 0608ME All Maintenance Manual...
Page 33: General Maintenance Instructions
2. All controls should be turned off to avoid accidental sistance of mechanical equipment. Never place heavy actuation of the control system. objects in an unstable position. Before lifting any ma- chine components, ensure the parts are sufficiently supported. © Jan. 2024 0608ME All Maintenance Manual...
Page 34 • Load-bearing structural components that are perma- nently deformed and cannot be repaired must be re- 2) Static and dynamic load tests should follow and placed and discarded. comply with the relevant standards. © Jan. 2024 0608ME All Maintenance Manual...
Page 35 If the bolt is too short it is likely to not have enough thread area to properly secure the © Jan. 2024 0608ME All Maintenance Manual...
Page 36: Major Modification And Repair
Corroded pivot pin in the bearing area 4. Reassemble the connecting pin and composite bearing • Blow off the dirt and debris on the housing. Re- move any foreign objects on the bearing and housing. © Jan. 2024 0608ME All Maintenance Manual...
Page 37: Platform Components
Disassembly 3. Mark and disconnect the harness connections in the 1. Make sure the machine is in stowed position. platform controller. © Jan. 2024 0608ME All Maintenance Manual...
Page 38: Platform Extension
4. Remove the pulley supports. 5. With the assistance of lifting equipment, slowly re- move the platform extension from the platform assembly. Installation For installation, follow the disassembly procedure in re- verse order. © Jan. 2024 0608ME All Maintenance Manual...
Page 39: Scissor Arms Components
A. Electric actuator upper end installation (including weighing sensor, bearing, gasket, bolt and nut) B. Electric actuator lower end installation (including pivot pin, bolt and nut) 1. Lift electric actuator 2. Safety arm 3. Scissor arm assembly fasteners 4. Pivot pin © Jan. 2024 0608ME All Maintenance Manual...
Page 40: Disassembly And Installation
(1+20%) normal cur- If the electric actuator has a malfunction, please rent, the screw and nut of lift electric actuator have contact Sinoboom aftersales staff. minor wear and can be used for another period of © Jan. 2024 0608ME All Maintenance Manual...
Page 41 If the drive current is equal to or higer than (1+20%) normal current, it means that the screw and nut of lift electric actuator have worn out, and at this time, the platform lifting will be disabled, but platform lowering will be allowed. © Jan. 2024 0608ME All Maintenance Manual...
Page 43: Chassis Component
1. Front tire 2. Drive motor & reducer 3. Right wheel carrier 4. Left wheel carrier 5. Steering connecting rod 6. Steering electric actuator 7. Bearing housing 8. Wheel disc 9. Rear tire © Jan. 2024 0608ME All Maintenance Manual...
Page 44: Drive Motor And Reducer
5. Remove the cotter pin, gasket and pivot pin secur- ing the steering electric actuator with the steering connecting rod. 6. Remove the bolts, stop pin and pivot pin securing the steering electric actuator to the chassis. © Jan. 2024 0608ME All Maintenance Manual...
Page 45: Replacement Requirements
5. Remove the fasteners in an alternating sequence, choose not to use the replacement tires recommended then remove the tire. by Hunan Sinoboom Intelligent Equipment Co., Ltd., the following specifications should be adhered to: 6. Align the mounting holes of the new wheelwith the corresponding mounting holes on the hub,, fit the •...
Page 46: Battery
4. After securing the battery with slings, remove the battery from the machine using suitable lifting equipment. © Jan. 2024 0608ME All Maintenance Manual...
Page 47: Electrical System
Check whether the inside and outside paint of the ceed to the next step. battery box shows any damage. If any damage is found, repair the paint immediately to protect the out- er box insulation and to prevent corrosion. © Jan. 2024 0608ME All Maintenance Manual...
Page 48: Adding Fluid
(1-2 cm above the mini- mal level of the water filler plug). Wear gloves during the process. Never add any acid solution. © Jan. 2024 0608ME All Maintenance Manual...
Page 49: Change The Charging Curve
Capacity indicator light teries does not require any settings, so the following in- structions apply to the charger for lead-acid batteries Charging voltage indicator only. Charging current indicator Battery voltage indicator Change the curve: © Jan. 2024 0608ME All Maintenance Manual...
Page 50: Electrical Symbols
16.0000 46.8000 黑棕兰黑 17.4787 兰棕 17.4787 28.5682 46.7096 黑 46.8000 46.8000 0608ME All Maintenance Manual 46.7096 © Jan. 2024 34.4087 28.5682 46.8000 17.4787 + Li 46.7096 28.5682 34.4087 + Li + Li + Li 32.0000 46.7096...
Page 51 28.5682 28.5682 兰 16.0000 棕 28.5682 16.0000 黑 46.8000 17.4787 46.7096 28.5682 46.7096 AGM battery Lithium battery 46.8000 46.8000 34.4087 28.5682 棕兰黑 28.5682 16.0000 Fuse 17.4787 46.7096 34.4087 32.0000 28.5682 16.0000 © Jan. 2024 0608ME All Maintenance Manual...
Page 52: Electrical Schematic Diagram
ELECTRICAL SYSTEM 8.4 ELECTRICAL SCHEMATIC DIAGRAM CANL3 charging CANH3 charging 24V- charging 24V+ charging Fig. 2 Electrical Schematic Diagram © Jan. 2024 0608ME All Maintenance Manual...
Page 53: Troubleshooting Guide
9.1 FAULT CODES DESCRIPTION Machine Faults and Solutions The machine has a display screen at the ground controller and platform controller respectively for displaying machine parameter information and fault types. Table 9-1 Machine Faults and Solutions (Sinoboom Control System) Restricted Description Code...
Page 54 TROUBLESHOOTING GUIDE Table 9-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions problem, please try to replace the weighing sensor. Carry out checks in the following sequence: • Check whether the pothole guard plate is de- ployed into its normal operating position;...
Page 55 TROUBLESHOOTING GUIDE Table 9-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Check whether the sensor and its wiring are in normal operating state. Check that the ECU Angle Sensor Fault All functions sensor configuration options are correct. If this does not solve the problem, please try to replace the sensor.
Page 56 TROUBLESHOOTING GUIDE Table 9-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Check the specific fault code of the driver alarm Driver Alarm Lift and travel and determine the specific cause based on the fault code.
Page 57: Charging Faults And Solutions
TROUBLESHOOTING GUIDE Table 9-1 Machine Faults and Solutions (Sinoboom Control System) (continued) Restricted Description Code Recommended solution functions Means that the machine has entered the sleep Machine Sleep Mode mode. Please operate the travel/lift switch button Lift and travel on the PCU to exit the sleep mode.
Page 58: Basic Troubleshooting
Electric actuator fault when the machine has • Check whether the drive motor encoder of the elec- no load and is level tric actuator is normally connected. 0608ME All Maintenance Manual © Jan. 2024...
Page 59 • Check if the drive motor is malfunctioning. malfunctioning fails • Check if the drive motor controller is malfunctioning. © Jan. 2024 0608ME All Maintenance Manual...
Page 60 Battery is depleted, not as indicated by the battery calibration intermittently. gauge. Parameters after setting could not be • Parameter error Saving error saved successfully • The ground controller is malfunctioning. after several attempts. 0608ME All Maintenance Manual © Jan. 2024...
Page 61: Functions And Controls
7. Compare the measured distance with specified 4. Ensure the machine is traveling at high speed when braking distance at full travel speed. the front wheels touch the test start line, start timing. © Jan. 2024 0608ME All Maintenance Manual...
Page 62: Pothole Protection Device
Select a flat, level, unobstructed and solid surface to perform the following tests with no load on the platform: © Jan. 2024 0608ME All Maintenance Manual...
Page 63: Staged Lowering Function
The platform will lower. 3. Once the platform is lowered to the non-operating position, the machine will stop lowering automatically. © Jan. 2024 0608ME All Maintenance Manual...
Page 65: Control System
This section is applicable to machines configured with ware without authorization from Sinoboom main control system and right chassis door Sinoboom. with wide panel. Due to different machine configu- rations, certain descriptions be-...
Page 66 No of discharge Controller_Temperature cycles Leftmotor_Temperature Rightmotor_Temperature Leftmotor_actualspeed Rightmotor_actualspeed Receive_liftcode Left motor brake state Right motor brake state Left motor error Right motor error Left Ver Right Ver Fig. 1 System interface 0608ME All Maintenance Manual © Jan. 2024...
Page 67 Above hight walk limit Calibrate joystick Calibrate X-axis lower end Indoor continuous lifting Calibrate joystick Indoor secondary confirm Calibrate Y-axis upper end Calibrate joystick In/Out door switch middle end Fig. 2 System interface (continued) © Jan. 2024 0608ME All Maintenance Manual...
Page 68: Updating The Program
“Brake Release” interface and press parameters set by the original owner/user/ the Enter key for 5 sec. Sinoboom to the original parameters set by the control system manufacturer. Updating the Brake release program without prior authorization from Sinoboom is strictly forbidden.
Page 69 Notes: The “Abroad” in Country Selection screen of Fig. 6 Sinoboom control system refers to countries/regions except China, Korea, Japan, EU, US and Australia. Calibrate joystick lower end: push the joystick to the lowermost end and hold it, select and enter Cali- 3.
Page 70: Parameters Setting
3. The platform will raise and lower twice automati- undergone professional training by Sinoboom. cally: it will raise to the highest position and lower Not meeting this requirement bears significant to the stowed position.
Page 71 Motion Parameters In the Motion Parameters menu of Parameter Debug- ging, the speed parameters of lifting motion, lowering motion, steering motion, raised travel speed, high speed (stowed) and low speed (stowed) can be set. © Jan. 2024 0608ME All Maintenance Manual...
Page 73: Appendix
APPENDIX 12.1 MAJOR MODIFICATION AND REPAIR RECORD Major Modification and Repair Record Model Serial No. Machine Status Modified/Repaired Item Date Technician after Change © Jan. 2024 0608ME All Maintenance Manual...
Page 74: Inspection And Preven- Tive Maintenance Schedule
1, 2, 3 1, 2, 3 Bearings 1, 2, 5, 11 1, 2, 5, 11 1, 2, 5, 8, 11 Pivot pins, retaining rings and 1, 2 1, 2 1, 2 fasteners Chassis assembly Chassis 0608ME All Maintenance Manual © Jan. 2024...
Page 75 1, 3, 10 1, 3, 10 1, 3, 10 1, 3, 10 1, 3, 10 Drive function 1, 3, 10 1, 3, 10 1, 3, 10 Brake function Other Operation Manual in the manuals compartment © Jan. 2024 0608ME All Maintenance Manual...
Page 76 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) 0608ME All Maintenance Manual © Jan. 2024...
Page 77 5. Clean and free of foreign objects 6. Check for correct level, sealing and leaks 7. Labels complete, clear and secure 8. Check for appropriate dimensions/tolerances 9. Fully charged 10. Verify/perform 11. Correctly lubricated © Jan. 2024 0608ME All Maintenance Manual...
Page 79 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...

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Sinoboom 0608ME Maintenance Manual

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