Sinoboom 4047E Operation Manual
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Sinoboom 4047E Operation Manual

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Part No.501048100002
Rev: A
Jun 2020
Operation
Manual
产品说明书
PRODU
C T MAN U AL
GTJZ0612E/0612E/2146E
GTJZ0812E/0812E/2746E
0608E (2132E)
G T JZ
GTJZ1012E/1012E/3346E
0808E (2732E)
G T JZ
GTJZ1212E/1212E/4047E
0808E (2732E)
G T JZ
G T JZ
0808E (2732E)

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  • Page 1 Operation Part No.501048100002 Rev: A Manual Jun 2020 产品说明书 PRODU C T MAN U AL GTJZ0612E/0612E/2146E GTJZ0812E/0812E/2746E 0608E (2132E) G T JZ GTJZ1012E/1012E/3346E 0808E (2732E) G T JZ GTJZ1212E/1212E/4047E 0808E (2732E) G T JZ G T JZ 0808E (2732E)
  • Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
  • Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
  • Page 5 GTJZ1012E GTJZ1012E 3346E From 0104900113 to present GTJZ1212E GTJZ1212E 4047E NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters. • Product trade identification is applied in marketing and machine decals for distinction of products of...
  • Page 6 This Page Intentionally Left Blank...
  • Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
  • Page 8 This Page Intentionally Left Blank...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS Preparing for a Pre-operation Func- Introduction ......iii tion Test ....... 6-1 1 Performance Parameters ..
  • Page 10 Operating with the Platform Control- GTJZ0612E&0812E&1012- ler on the Ground ..... 7-4 E&1212E Decals/Nameplates Driving on a Slope..... 7-4 (CSA) .

  • Page 11: Introduction

    The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. GTJZ0612E&0812E&1012E&1212E Operation Manual © Jun 2020...
  • Page 12 This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 13: Performance Parameters

    PERFORMANCE PARAMETERS Table 1-1 GTJZ0612E Specifications GTJZ0612E (METRIC) 2146E (IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 6.3m 20ft 8in. Max. working height 8.3m 27ft 3in. Max. horizontal extension 0.9m Length 2.45m Width 1.17m 3ft 10in. Height (stowed, rails folded) 1.6m 5ft 3in.
  • Page 14 PERFORMANCE PARAMETERS Table 1-1 GTJZ0612E Specifications (continued) GTJZ0612E (METRIC) 2146E (IMPERIAL) MEASURE Max. allowable manual force (indoor/ 400N 90 lbf outdoor) Max. noise 72dB POWER PARAMETERS Hydraulic tank capacity 3.3 gal(imperial)/4 gal(US) Hydraulic system capacity (including tank) 4.2 gal(imperial)/5 gal(US) Hydraulic system pressure 21MPa 3046 Psi...
  • Page 15 PERFORMANCE PARAMETERS Table 1-2 GTJZ0812E Specifications (continued) GTJZ0812E (METRIC) 2746E (IMPERIAL) MEASURE Height (stowed, rails up) 2.36m 7ft 9in. Wheel base 1.88m 6ft 2in. Wheel span 1.025m 3.4ft Ground clearance (pothole guards 0.1mm 4in. retracted) Ground clearance (pothole guards 25mm 0.98in.
  • Page 16 PERFORMANCE PARAMETERS Table 1-2 GTJZ0812E Specifications (continued) GTJZ0812E (METRIC) 2746E (IMPERIAL) MEASURE ENVIRONMENTAL REQUIREMENT Max. allowable wind speed (indoor/ 0 m/s(indoor)/12.5 m/s(outdoor) 0 mph(indoor)/28mph(outdoor) outdoor) Max. allowable altitude 1000m 3281ft Allowable ambient temperature (lead-acid -10℃ to 40℃ 14℉ to 104℉ batteries) Allowable ambient temperature (lithium -20℃...
  • Page 17 PERFORMANCE PARAMETERS Table 1-3 GTJZ1012E Specifications (continued) GTJZ1012E (METRIC) 3346E (IMPERIAL) MEASURE Max. load capability of extended platform 120kg 265 lb Max. platform occupancy (indoor/outdoor) 2 person(indoor)/1 person(outdoor) Drive speed (stowed) 0～2.5 mph 0~4 km/h Drive speed (raised) 0～0.5 mph 0～0.8 km/h Uptime (in a no-load state) 53～58 s...
  • Page 18 Weight (in a no-load state) (indoor/ 2815kg 6206 lb outdoor) Weight (in a no-load state) (indoor only) 2645kg 5831 lb Table 1-4 GTJZ1212E Specifications GTJZ1212E (METRIC) 4047E (IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 11.9m(indoor)/9m(outdoor) 39ft(indoor)/29.5(outdoor) Max. working height 13.9m(indoor)/11m(outdoor) 45.6ft(indoor)/36ft(outdoor) Max.
  • Page 19 PERFORMANCE PARAMETERS Table 1-4 GTJZ1212E Specifications (continued) GTJZ1212E (METRIC) 4047E (IMPERIAL) MEASURE Turning radius (outside) 2.35m 7ft 8.5in. Rated load capacity of a single tire 1180kg 2601 lb Max. allowable manual force (indoor/ 400N(indoor)/200N(outdoor) 90 lbf(indoor)/45 lbf(outdoor) outdoor) Max. noise...
  • Page 20 PERFORMANCE PARAMETERS This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 21: Machine Components

    MACHINE COMPONENTS Figure 2-1 GTJZ0612E&0812E&1012E&1212E Operation Manual © Jun 2020...
  • Page 22 MACHINE COMPONENTS Component Japan China ANSI Kerea Poland 1. Fixed Platform √ 2. Foot Switch √ 3. Extended Platform √ 4. Manual Storage √ Container 5. Overhead Protection √ 6. Working Light √ 7. Platform Control Box √ 8. AC Power Socket √...

  • Page 23: Safety

    SAFETY Read, understand and comply with the safety rules and NOTICE regulations of your workplace and your government. Indicates a situation that can cause damage to the Before using the machine, obtain proper training on engine, personal property and/or the environment, or safe machine operation and make sure you can safely cause the equipment to operate improperly.

  • Page 24: Tipping Hazards And Rated Load

    SAFETY Extending: Extension only 120 kg(265 lb) GTJZ0812E ELECTRICAL SHOCK HAZARDS Retracting 450 kg(992 lb) • Always maintain a safe distance Extending: Stationary only 330 kg(728 lb) from power lines and electrical equipment in accordance with ap- Extending: Extension only 120 kg(265 lb) plicable government regulations and see...
  • Page 25 SAFETY TIPPING HAZARDS TIPPING HAZARDS • Do not change any machine parts • Personnel, equipment and materi- that may affect safety and als on the platform must not ex- stability. ceed the maximum load capacity. • Do not replace key parts that af- •...

  • Page 26: Work Environment Hazards

    SAFETY WORK ENVIRONMENT HAZARDS TIPPING HAZARDS • When the platform is caught or stuck or when other objects in the vicinity impede its normal move- ment, do not use the platform con- UNSAFE JOBSITE HAZARDS troller to lower the platform. If you intend to lower the platform with a •...

  • Page 27: Unsafe Operation Hazards

    SAFETY Table 3-3 BEAUFORT METERS/ MILE/ DESCRIPTION GROUND CONDITION NUMBER SECOND HOUR Calm. Smoke rises vertically. 0～0.2 0～0.5 Calm Light air 0.3～1.5 1～3 Wind motion visible in smoke. Light breeze Wind felt on exposed skin. Leaves rustle. 1.6～3.3 4～7 Leaves and smaller twigs in constant 3.4～5.4 8～12 Gentle breeze...

  • Page 28: Fall Hazards

    SAFETY UNSAFE OPERATION HAZARDS UNSAFE OPERATION HAZARDS • Do not place or attach any sus- • Do not push any object outside pended load onto any part of the the platform. The maximum lateral machine. force allowed is: • Do not use the machine as a crane.

  • Page 29: Collision Hazards

    SAFETY FALL HAZARDS COLLISION HAZARDS • Each person on the platform must • Pay attention to the field of sight wear harnesses or use safety and the presence of blind spots equipment consistent with gov- when moving or operating the ernment regulations.

  • Page 30: Crush Hazards

    SAFETY DAMAGED MACHINE HAZARDS COLLISION HAZARDS • Never operate a machine danger- NOTICE ously or for fun. To avoid machine damage, follow all operation and maintenance requirements in this manual and the Maintenance Manual. CRUSH HAZARDS A potential crush hazard exists during movement of the machine.

  • Page 31: Battery Hazards

    SAFETY BATTERY HAZARDS NOTICE After charging the battery, be sure that: • The battery cable connections are free of corrosion. FIRE AND EXPLOSION HAZARD • The battery hold-down and cable connections are secured. • Batteries contain sulfuric acid and Adding terminal protection and anti-corrosion generate explosive mixtures of sealants will help reduce corrosion of the battery hydrogen and oxygen gases.

  • Page 32: After Using The Machine

    SAFETY WELDING HAZARDS • Comply with the welder manufac- turer’s recommendations for pro- cedures concerning proper use of the welder. • Welding leads or cables may only be connected after turning off the power unit. • Carry out welding operations only after the welding cable has been correctly connected.

  • Page 33: Jobsite Inspection

    JOBSITE INSPECTION • Unstable or ultra-smooth surfaces • Overhead obstacles and high-voltage wires UNSAFE OPERATION HAZARD • Hazardous locations • Ground surface that could fail to support the ca- Be sure to follow the instructions and pacity of the machine and its load safety rules in this manual.
  • Page 34 JOBSITE INSPECTION This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 35: Pre-Operation Inspection

    PRE-OPERATION INSPECTION the machine has obvious problems before the oper- ator performs a pre-operation function test. • The pre-operation inspection also helps the operator UNSAFE OPERATION HAZARD determine whether the machine requires routine maintenance. Be sure to follow the instructions and •...

  • Page 36: Inspecting Parts

    PRE-OPERATION INSPECTION • Check battery for leaks and proper liquid level. Add INSPECT HYDRAULIC OIL distilled water as needed. See Inspecting the Bat- LEVEL tery, page 5-2. • Check whether the protective device in use matches the type of work performed and conforms to relevant Maintaining the proper hydraulic oil level is critical to technical standards.
  • Page 37 PRE-OPERATION INSPECTION • Ensure the connection of the battery cable is not corroded. • Ensure the battery is firmly in place and the cable wiring is fastened. BODILY INJURY HAZARD Lead-acid batteries and lead-acid maintenance-free batteries contain acid. Avoid acid overflow or contact with acid in lead-acid batteries and lead-acid maintenance-free batteries.
  • Page 38 PRE-OPERATION INSPECTION This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 39: Pre-Operation Function Test

    PRE-OPERATION FUNCTION TEST PREPARING FOR A PRE- OPERATION FUNCTION UNSAFE OPERATION HAZARD TEST Be sure to follow the instructions and safety rules in this manual. Failure to Before beginning a pre-operation function test: follow the instructions and safety rules in this manual may result in 1.

  • Page 40: Function

    PRE-OPERATION FUNCTION TEST TESTING THE LIFTING AND 9. Backspace Key 1. Insurance LOWERING FUNCTIONS 2. Emergency Stop Button 10. Page Up Key 11. Enabling Key 3. OFF Position 12. Lowering Key 4. Platform Control Position 5. Key Switch 13. Lifting Key 14.

  • Page 41: Testing The Emergency Stop

    PRE-OPERATION FUNCTION TEST TESTING THE PLATFORM CONTROLLER 1. Push the emergency stop button on the ground controller and platform controller to the ON position. 2. Turn the key switch of the ground controller to the platform control position. TESTING THE EMERGENCY STOP FUNCTION 1.

  • Page 42: Testing The Lifting And Lowering

    PRE-OPERATION FUNCTION TEST TESTING THE LIFTING AND TESTING THE DRIVING AND LOWERING FUNCTIONS BRAKING FUNCTIONS Lifting Forward Back 1. Press the lifting/lowering button. The button 1. Press the driving and steering button. The button should illuminate. should illuminate. 2. Hold the enabling key on the control handle and 2.

  • Page 43: Testing The Emergency Lowering

    PRE-OPERATION FUNCTION TEST 6. Press the lifting/lowering button. Hold the enabling key of the control handle and push the control han- dle reverse to activate the lowering function. 7. Press the walking and steering button, then press the "High/Low Speed" button. The slow mode acti- vates when the light of the low-speed traveling but- ton illuminates.

  • Page 44: Testing The Pothole Guard

    PRE-OPERATION FUNCTION TEST 7. Completely lower the platform. Change the ma- 1. Test the pothole guard. Ensure that the pothole chine’s platform lifting function to a walking function. guard activates automatically when the platform lifts Drive the machine down and remove the wooden to the level of the fork and leaves the pressure lever boards.
  • Page 45 PRE-OPERATION FUNCTION TEST Models Test Results When the weight does not exceed 320 kg (705 lb), ensure that the platform is able to lift to the highest position. When the platform load is greater than or equal to 380 kg (838 lb), if the platform lifting height is GTJZ1012E greater than 1 m(3.3 ft) or 10% of the height that can be lifted (use the greater number), several things will happen.
  • Page 46 PRE-OPERATION FUNCTION TEST This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 47: Operating The Machine

    OPERATING THE MACHINE Each new operator must perform the pre-operation in- spection, pre-operation function test, and workplace checks before using the machine. UNSAFE OPERATION HAZARD Be sure to follow the instructions and USING THE EMERGENCY safety rules in this manual. Failure to follow the instructions and safety STOP FUNCTION rules in this manual may result in...

  • Page 48: Operating On The Ground

    OPERATING THE MACHINE When there's an emergency, machine malfunction or 4. Press page down key until the display appears "Ma- power loss need emergency pull/drag, release brake chine Mode", then press the enter button. has the following two methods: 5. Press page down key until the display appears "Break Release", then press the enter button.
  • Page 49 OPERATING THE MACHINE 2. Press and hold the enabling key. 2. Grab and push the extension platform guardrail carefully to extend the extension platform. 3. Use the button switch at the top of the control han- dle to turn the steering wheel. 3.

  • Page 50: Operating With The Platform Control

    OPERATING THE MACHINE NOTICE Climbing ability refers to the maximum permissible UNSAFE OPERATION HAZARD percentage of the slope when the machine is on solid ground with sufficient traction and the platform is car- When using the platform railings, un- rying only one person. As the weight of the machine’s fold them in the opposite manner in platform increases, the machine’s climbing capacity which you first folded them.

  • Page 51: Charging The Battery

    OPERATING THE MACHINE Table 7-2 PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION The battery has been fully charged. 90-100% The battery is at 70% of its capacity. The battery is at 50% of its capacity. The battery is at 30% of its capacity. The battery level is at 20%, which is low.

  • Page 52: Changing Charger Battery Curve

    OPERATING THE MACHINE 4. Avoid charging the battery in direct sunlight. 4. Repeat the steps above if re-change is needed. Also follow these additional requirements: To enter EQ mode manually: 1. Make sure the battery is connected to the machine 1.
  • Page 53 OPERATING THE MACHINE • Select outdoor mode, the maximum working platform height is 9m (30ft). that is, the platform cannot rise after reaching 9m (30ft). • Select indoor mode, the maximum working platform height is 11.9 m (39ft). However, when the platform height rises to 9m, the platform will stop rising and a sound alarm will appear.
  • Page 54 OPERATING THE MACHINE This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 55: Transporting And Lifting The Machine

    TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE WITH A FORKLIFT TRANSPORTATION AND LIFTING HAZARD Follow these requirements when lifting the machine by forklift: • Use a forklift or crane with the proper lifting capacity to lift the 1. Make sure the platform extension, controller and machine.

  • Page 56: Lifting The Machine With A Crane

    TRANSPORTING AND LIFTING THE MACHINE NOTICE Failure to use the forklift slot while lifting machine will result in component damage. LIFTING THE MACHINE WITH A CRANE Follow these requirements when lifting the machine by crane: 1. Fully lower the platform. Keep the platform down during transportation.
  • Page 57 TRANSPORTING AND LIFTING THE MACHINE Figure 8-4 GTJZ0612E&0812E&1012E&1212E Operation Manual © Jun 2020...
  • Page 58 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 59: Maintenance

    MAINTENANCE This section provides detailed procedures for regular – Ensure the key switch of the ground controller is maintenance inspections. in the OFF position and remove the key to pre- vent unauthorized use of the machine. – Place the red emergency stop button on the plat- form control box and ground controller in the OFF position to avoid accidental start-up of the UNSAFE OPERATION HAZARD...

  • Page 60: Following Amaintenance Schedule

    MAINTENANCE 2. Use the following table to note the results. After re-inspected after repair is completed and marked each section is complete, mark the appropriate box. in the box marked "inspection". 3. Record the inspection results. If any inspection re- sults are "NO", the machine must be stopped and Table 9-1 PREPARE THE WORK RECORD BEFORE DELIVERY...
  • Page 61 MAINTENANCE Table 9-3 REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level...
  • Page 62 MAINTENANCE REPAIR & INSPECTION REPORT REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Oil Tank Ventilation System B-6 Inspect Brake Manual...

  • Page 63: Decals/Nameplates Inspection

    DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials.
  • Page 64 DECALS/NAMEPLATES INSPECTION GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(ANSI) Description Part NO. Remarks Decals-GTJZ0612E(ANSI) 101051103014 Decals-GTJZ0812E(ANSI) 101052103016 Decals-GTJZ1012E(ANSI) 101048103016 Decals-GTJZ1212E(ANSI) 101049103012 101046100009 Decal-SINOBOOM 101051103011 Decal-GTJZ0612E 101052103012 Decal-GTJZ0812E 101048100007 Decal-GTJZ1012E 101048100009 Decal-GTJZ1212E Attention line, 50mm wide 216060000004 Decal-Main power switch 101016100031 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown...
  • Page 65 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Use condition(GTJZ0612E) 101051103016 Decal-Use condition(GTJZ0812E) 101052103018 Decal-Use condition(GTJZ1012E) 101048103019 Decal-Use condition(GTJZ1212E) 101049103014 101014100032 Decal-Serial number Decal-Forklift fork position 101012100026 Decal-Emergency down 101014100025 Nameplate-ANSI 101048103010 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Decal-Platform electrical plug 101014100007 101058103001 Decal-IPAF 101040103008...
  • Page 66 DECALS/NAMEPLATES INSPECTION (33) (27) (26) (27) (18) © Jun 2020 10-4 GTJZ0612E&0812E&1012E&1212E Operation Manual...
  • Page 67 GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(AS) Description Part NO. Remarks Decals-GTJZ0612E(AS) 101051103003 Decals-GTJZ0812E(AS) 101052103003 Decals-GTJZ1012E(AS) 101048100012 Decals-GTJZ1212E(AS) 101049100003 101046100009 Decal-SINOBOOM Decal-Lanyard anchorage points 101016100030 101012100018 Decal-Crush hazard 101014100032 Decal-Serial number Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Attention line, 50mm wide 216060000004 Decal-Tire to ground max. load 1180kg(2601 lb)
  • Page 68 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 101058103001 Decal-IPAF Decal-Charging voltage 101014100024 Decal-Platform electrical plug 101014100030 Decal-Use condition(GTJZ0612E) 101049103001 Decal-Use condition(GTJZ0812E) 101058103004 Decal-Use condition(GTJZ1012E) 101048100013 Decal-Use condition(GTJZ1212E) 101049100004 Nameplate-AS 101012100038 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Attention line, 100mm wide 216060000003 101040103014 Decal-Detachable bracket 101040103008...
  • Page 69 DECALS/NAMEPLATES INSPECTION 32 11 12 13 14 GTJZ0612E&0812E&1012E&1212E Operation Manual 10-7 © Jun 2020...
  • Page 70 DECALS/NAMEPLATES INSPECTION GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(CE) Description Part NO. Remarks Decals-GTJZ0612E(CE) 101051103002 Decals-GTJZ0812E(CE) 101052103002 Decals-GTJZ1012E(CE) 101048100010 Decals-GTJZ1212E(CE) 101049100001 101046100009 Decal-SINOBOOM 101051103011 Decal-GTJZ0612E 101052103012 Decal-GTJZ0812E 101048100007 Decal-GTJZ1012E 101048100009 Decal-GTJZ1212E Attention line, 50mm wide 216060000004 Decal-Main power switch 101016100031 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown...
  • Page 71 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Use condition(GTJZ0612E) 101051103009 Decal-Use condition(GTJZ0812E) 101052103014 Decal-Use condition(GTJZ1012E) 101048100003 Decal-Use condition(GTJZ1212E) 101048100005 101014100032 Decal-Serial number Decal-Forklift fork position 101012100026 Decal-Emergency down 101014100025 Nameplate-CE 101012100037 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Decal-Platform electrical plug 101014100007 101058103001 Decal-IPAF 101040103008...
  • Page 72 DECALS/NAMEPLATES INSPECTION (27) (33) (27) (26) (27) (18) © Jun 2020 10-10 GTJZ0612E&0812E&1012E&1212E Operation Manual...
  • Page 73 DECALS/NAMEPLATES INSPECTION GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(JP) Description Part NO. Remarks Decals-GTJZ0612E(JP) 101051103002 Decals-GTJZ0812E(JP) 101052103002 Decals-GTJZ1012E(JP) 101048100010 101053103004 Decal-SINOBOOM 101051103011 Decal-GTJZ0612E 101052103012 Decal-GTJZ0812E 101048100007 Decal-GTJZ1012E Attention line, 50mm wide 216060000004 Decal-Main power switch 101055103018 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown 101014100013 Decal-Crush hazard Decal-Tire to ground max. load 1180kg(2601 lb)
  • Page 74 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 101014100032 Decal-Serial number Decal-Forklift fork position 101012100026 Decal-Emergency down 101014100025 Nameplate-CE 101055103002 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Decal-Platform electrical plug 101014100007 101058103001 Decal-IPAF 101040103008 Decal-Release brake Decal-Tipping hazard 101051103018 Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Battery weight 120kg(265 lb) 101041103020...
  • Page 75 DECALS/NAMEPLATES INSPECTION (33) (27) 22 23 (27) (27) (27) (8） (15) (11) (16)(7) (27) (26) (18) GTJZ0612E&0812E&1012E&1212E Operation Manual 10-13 © Jun 2020...
  • Page 76 DECALS/NAMEPLATES INSPECTION GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(KCS) Description Part NO. Remarks Decals-GTJZ0612E(KCS) 101051103005 Decals-GTJZ0812E(KCS) 101052103005 Decals-GTJZ1012E(KCS) 101048103003 Decals-GTJZ1212E(KCS) 101049103003 101046100009 Decal-SINOBOOM 101051103011 Decal-GTJZ0612E 101052103012 Decal-GTJZ0812E 101048100007 Decal-GTJZ1012E 101048100009 Decal-GTJZ1212E Attention line, 50mm wide 216060000004 Decal-Main power switch 101016100031 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown...
  • Page 77 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Use condition(GTJZ0612E) 101051103009 Decal-Use condition(GTJZ0812E) 101052103014 Decal-Use condition(GTJZ1012E) 101048100003 Decal-Use condition(GTJZ1212E) 101048100005 101014100032 Decal-Serial number Decal-Forklift fork position 101012100026 Decal-Emergency down 101014100025 Nameplate-KCS 101015100026 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Decal-Platform electrical plug 101014100007 101058103001 Decal-IPAF 101040103008...
  • Page 78 DECALS/NAMEPLATES INSPECTION (27) (33) (27) (27) (26) (27) (18) © Jun 2020 10-16 GTJZ0612E&0812E&1012E&1212E Operation Manual...
  • Page 79 DECALS/NAMEPLATES INSPECTION GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(CE-PL) Description Part NO. Remarks Decals-GTJZ0612E(CE-PL) 101051103006 Decals-GTJZ0812E(CE-PL) 101052103006 Decals-GTJZ1012E(CE-PL) 101048103004 Decals-GTJZ1212E(CE-PL) 101049103004 101046100009 Decal-SINOBOOM 101051103011 Decal-GTJZ0612E 101052103012 Decal-GTJZ0812E 101048100007 Decal-GTJZ1012E 101048100009 Decal-GTJZ1212E Attention line, 50mm wide 216060000004 Decal-Main power switch 101016100031 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown...
  • Page 80 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Use condition(GTJZ0612E) 101051103009 Decal-Use condition(GTJZ0812E) 101052103014 Decal-Use condition(GTJZ1012E) 101048100003 Decal-Use condition(GTJZ1212E) 101048100005 101014100032 Decal-Serial number Decal-Forklift fork position 101012100026 Decal-Emergency down 101014100025 Nameplate-CE 101012100037 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Decal-Platform electrical plug 101014100007 101058103001 Decal-IPAF 101040103008...
  • Page 81 DECALS/NAMEPLATES INSPECTION (33) (27) (26) (27) (18) GTJZ0612E&0812E&1012E&1212E Operation Manual 10-19 © Jun 2020...
  • Page 82 DECALS/NAMEPLATES INSPECTION GTJZ0612E&0812E&1012E&1212E DECALS/NAMEPLATES(CSA) Description Part NO. Remarks Decals-GTJZ0612E(CSA) 101051103017 Decals-GTJZ0812E(CSA) 101052103015 Decals-GTJZ1012E(CSA) 101048103021 Decals-GTJZ1212E(CSA) 101049103015 101046100009 Decal-SINOBOOM 101051103011 Decal-GTJZ0612E 101052103012 Decal-GTJZ0812E 101048100007 Decal-GTJZ1012E 101048100009 Decal-GTJZ1212E Attention line, 50mm wide 216060000004 Decal-Main power switch 101016100031 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown...
  • Page 83 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Use condition(GTJZ0612E) 101051103009 Decal-Use condition(GTJZ0812E) 101052103014 Decal-Use condition(GTJZ1012E) 101048100003 Decal-Use condition(GTJZ1212E) 101048100005 101014100032 Decal-Serial number Decal-Forklift fork position 101012100026 Decal-Emergency down 101014100025 Nameplate-CSA 101048103022 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 Decal-Platform electrical plug 101014100007 101058103001 Decal-IPAF 101040103008...
  • Page 84 DECALS/NAMEPLATES INSPECTION (33) (27) (26) (18) © Jun 2020 10-22 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 85: Appendix 1: Symbols And Description

    APPENDIX 1: SYMBOLS AND DESCRIPTION SYMBOLS CHART Read maintenance Anchor point allows Close the chassis door Press the change Repeatedly move man- manual only 1 person to tie valve ual brake release valve Wind speed Chemical burns Wedge the wheel Release the brake Wind hazards...
  • Page 86 DECALS/NAMEPLATES INSPECTION Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Never use machine Never use machine Never leave chassis Never push or pull ob- Never suspend objects during strong, gusty during strong, gusty door open jects outside platform from platform wind wind...
  • Page 87 DECALS/NAMEPLATES INSPECTION Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler Horn capacity fixed and extended platform Tool or weight Fast/high speed Slow/low speed GTJZ0612E&0812E&1012E&1212E Operation Manual © Jun 2020...
  • Page 88 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 89: Appendix 2: Prepare The Work Record Before Delivery

    APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
  • Page 90 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Jun 2020 GTJZ0612E&0812E&1012E&1212E Operation Manual...

  • Page 91: Appendix 3: Repair & Inspection Report

    APPENDIX 3: REPAIR & INSPECTION REPORT REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil...
  • Page 92 DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT A-18 Perform Maintenance After 30 Days Checklist B Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil...
  • Page 93 DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT Inspector Title Inspector Company NOTES: 1. The Repair & Inspection Report shall include the inspection table of each regular inspection. 2. Duplicate the Repair & Inspection Report for each inspection. Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
  • Page 94 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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