Page 1
Operation Part No.501048100002 Rev: A Manual Jun 2020 产品说明书 PRODU C T MAN U AL GTJZ0612E/0612E/2146E GTJZ0812E/0812E/2746E 0608E (2132E) G T JZ GTJZ1012E/1012E/3346E 0808E (2732E) G T JZ GTJZ1212E/1212E/4047E 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3
Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 5
GTJZ1012E GTJZ1012E 3346E From 0104900113 to present GTJZ1212E GTJZ1212E 4047E NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters. • Product trade identification is applied in marketing and machine decals for distinction of products of...
Page 7
This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
TABLE OF CONTENTS Preparing for a Pre-operation Func- Introduction ......iii tion Test ....... 6-1 1 Performance Parameters ..
Page 10
Operating with the Platform Control- GTJZ0612E&0812E&1012- ler on the Ground ..... 7-4 E&1212E Decals/Nameplates Driving on a Slope..... 7-4 (CSA) .
SAFETY Read, understand and comply with the safety rules and NOTICE regulations of your workplace and your government. Indicates a situation that can cause damage to the Before using the machine, obtain proper training on engine, personal property and/or the environment, or safe machine operation and make sure you can safely cause the equipment to operate improperly.
SAFETY Extending: Extension only 120 kg(265 lb) GTJZ0812E ELECTRICAL SHOCK HAZARDS Retracting 450 kg(992 lb) • Always maintain a safe distance Extending: Stationary only 330 kg(728 lb) from power lines and electrical equipment in accordance with ap- Extending: Extension only 120 kg(265 lb) plicable government regulations and see...
Page 25
SAFETY TIPPING HAZARDS TIPPING HAZARDS • Do not change any machine parts • Personnel, equipment and materi- that may affect safety and als on the platform must not ex- stability. ceed the maximum load capacity. • Do not replace key parts that af- •...
SAFETY WORK ENVIRONMENT HAZARDS TIPPING HAZARDS • When the platform is caught or stuck or when other objects in the vicinity impede its normal move- ment, do not use the platform con- UNSAFE JOBSITE HAZARDS troller to lower the platform. If you intend to lower the platform with a •...
SAFETY UNSAFE OPERATION HAZARDS UNSAFE OPERATION HAZARDS • Do not place or attach any sus- • Do not push any object outside pended load onto any part of the the platform. The maximum lateral machine. force allowed is: • Do not use the machine as a crane.
SAFETY FALL HAZARDS COLLISION HAZARDS • Each person on the platform must • Pay attention to the field of sight wear harnesses or use safety and the presence of blind spots equipment consistent with gov- when moving or operating the ernment regulations.
SAFETY DAMAGED MACHINE HAZARDS COLLISION HAZARDS • Never operate a machine danger- NOTICE ously or for fun. To avoid machine damage, follow all operation and maintenance requirements in this manual and the Maintenance Manual. CRUSH HAZARDS A potential crush hazard exists during movement of the machine.
SAFETY BATTERY HAZARDS NOTICE After charging the battery, be sure that: • The battery cable connections are free of corrosion. FIRE AND EXPLOSION HAZARD • The battery hold-down and cable connections are secured. • Batteries contain sulfuric acid and Adding terminal protection and anti-corrosion generate explosive mixtures of sealants will help reduce corrosion of the battery hydrogen and oxygen gases.
SAFETY WELDING HAZARDS • Comply with the welder manufac- turer’s recommendations for pro- cedures concerning proper use of the welder. • Welding leads or cables may only be connected after turning off the power unit. • Carry out welding operations only after the welding cable has been correctly connected.
JOBSITE INSPECTION • Unstable or ultra-smooth surfaces • Overhead obstacles and high-voltage wires UNSAFE OPERATION HAZARD • Hazardous locations • Ground surface that could fail to support the ca- Be sure to follow the instructions and pacity of the machine and its load safety rules in this manual.
PRE-OPERATION INSPECTION the machine has obvious problems before the oper- ator performs a pre-operation function test. • The pre-operation inspection also helps the operator UNSAFE OPERATION HAZARD determine whether the machine requires routine maintenance. Be sure to follow the instructions and •...
PRE-OPERATION INSPECTION • Check battery for leaks and proper liquid level. Add INSPECT HYDRAULIC OIL distilled water as needed. See Inspecting the Bat- LEVEL tery, page 5-2. • Check whether the protective device in use matches the type of work performed and conforms to relevant Maintaining the proper hydraulic oil level is critical to technical standards.
Page 37
PRE-OPERATION INSPECTION • Ensure the connection of the battery cable is not corroded. • Ensure the battery is firmly in place and the cable wiring is fastened. BODILY INJURY HAZARD Lead-acid batteries and lead-acid maintenance-free batteries contain acid. Avoid acid overflow or contact with acid in lead-acid batteries and lead-acid maintenance-free batteries.
PRE-OPERATION FUNCTION TEST PREPARING FOR A PRE- OPERATION FUNCTION UNSAFE OPERATION HAZARD TEST Be sure to follow the instructions and safety rules in this manual. Failure to Before beginning a pre-operation function test: follow the instructions and safety rules in this manual may result in 1.
PRE-OPERATION FUNCTION TEST TESTING THE LIFTING AND 9. Backspace Key 1. Insurance LOWERING FUNCTIONS 2. Emergency Stop Button 10. Page Up Key 11. Enabling Key 3. OFF Position 12. Lowering Key 4. Platform Control Position 5. Key Switch 13. Lifting Key 14.
PRE-OPERATION FUNCTION TEST TESTING THE PLATFORM CONTROLLER 1. Push the emergency stop button on the ground controller and platform controller to the ON position. 2. Turn the key switch of the ground controller to the platform control position. TESTING THE EMERGENCY STOP FUNCTION 1.
PRE-OPERATION FUNCTION TEST TESTING THE LIFTING AND TESTING THE DRIVING AND LOWERING FUNCTIONS BRAKING FUNCTIONS Lifting Forward Back 1. Press the lifting/lowering button. The button 1. Press the driving and steering button. The button should illuminate. should illuminate. 2. Hold the enabling key on the control handle and 2.
PRE-OPERATION FUNCTION TEST 6. Press the lifting/lowering button. Hold the enabling key of the control handle and push the control han- dle reverse to activate the lowering function. 7. Press the walking and steering button, then press the "High/Low Speed" button. The slow mode acti- vates when the light of the low-speed traveling but- ton illuminates.
PRE-OPERATION FUNCTION TEST 7. Completely lower the platform. Change the ma- 1. Test the pothole guard. Ensure that the pothole chine’s platform lifting function to a walking function. guard activates automatically when the platform lifts Drive the machine down and remove the wooden to the level of the fork and leaves the pressure lever boards.
Page 45
PRE-OPERATION FUNCTION TEST Models Test Results When the weight does not exceed 320 kg (705 lb), ensure that the platform is able to lift to the highest position. When the platform load is greater than or equal to 380 kg (838 lb), if the platform lifting height is GTJZ1012E greater than 1 m(3.3 ft) or 10% of the height that can be lifted (use the greater number), several things will happen.
OPERATING THE MACHINE Each new operator must perform the pre-operation in- spection, pre-operation function test, and workplace checks before using the machine. UNSAFE OPERATION HAZARD Be sure to follow the instructions and USING THE EMERGENCY safety rules in this manual. Failure to follow the instructions and safety STOP FUNCTION rules in this manual may result in...
OPERATING THE MACHINE When there's an emergency, machine malfunction or 4. Press page down key until the display appears "Ma- power loss need emergency pull/drag, release brake chine Mode", then press the enter button. has the following two methods: 5. Press page down key until the display appears "Break Release", then press the enter button.
Page 49
OPERATING THE MACHINE 2. Press and hold the enabling key. 2. Grab and push the extension platform guardrail carefully to extend the extension platform. 3. Use the button switch at the top of the control han- dle to turn the steering wheel. 3.
OPERATING THE MACHINE NOTICE Climbing ability refers to the maximum permissible UNSAFE OPERATION HAZARD percentage of the slope when the machine is on solid ground with sufficient traction and the platform is car- When using the platform railings, un- rying only one person. As the weight of the machine’s fold them in the opposite manner in platform increases, the machine’s climbing capacity which you first folded them.
OPERATING THE MACHINE Table 7-2 PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION The battery has been fully charged. 90-100% The battery is at 70% of its capacity. The battery is at 50% of its capacity. The battery is at 30% of its capacity. The battery level is at 20%, which is low.
OPERATING THE MACHINE 4. Avoid charging the battery in direct sunlight. 4. Repeat the steps above if re-change is needed. Also follow these additional requirements: To enter EQ mode manually: 1. Make sure the battery is connected to the machine 1.
Page 53
OPERATING THE MACHINE • Select outdoor mode, the maximum working platform height is 9m (30ft). that is, the platform cannot rise after reaching 9m (30ft). • Select indoor mode, the maximum working platform height is 11.9 m (39ft). However, when the platform height rises to 9m, the platform will stop rising and a sound alarm will appear.
TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE WITH A FORKLIFT TRANSPORTATION AND LIFTING HAZARD Follow these requirements when lifting the machine by forklift: • Use a forklift or crane with the proper lifting capacity to lift the 1. Make sure the platform extension, controller and machine.
TRANSPORTING AND LIFTING THE MACHINE NOTICE Failure to use the forklift slot while lifting machine will result in component damage. LIFTING THE MACHINE WITH A CRANE Follow these requirements when lifting the machine by crane: 1. Fully lower the platform. Keep the platform down during transportation.
MAINTENANCE This section provides detailed procedures for regular – Ensure the key switch of the ground controller is maintenance inspections. in the OFF position and remove the key to pre- vent unauthorized use of the machine. – Place the red emergency stop button on the plat- form control box and ground controller in the OFF position to avoid accidental start-up of the UNSAFE OPERATION HAZARD...
MAINTENANCE 2. Use the following table to note the results. After re-inspected after repair is completed and marked each section is complete, mark the appropriate box. in the box marked "inspection". 3. Record the inspection results. If any inspection re- sults are "NO", the machine must be stopped and Table 9-1 PREPARE THE WORK RECORD BEFORE DELIVERY...
Page 61
MAINTENANCE Table 9-3 REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level...
Page 62
MAINTENANCE REPAIR & INSPECTION REPORT REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Oil Tank Ventilation System B-6 Inspect Brake Manual...
DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials.
APPENDIX 1: SYMBOLS AND DESCRIPTION SYMBOLS CHART Read maintenance Anchor point allows Close the chassis door Press the change Repeatedly move man- manual only 1 person to tie valve ual brake release valve Wind speed Chemical burns Wedge the wheel Release the brake Wind hazards...
Page 86
DECALS/NAMEPLATES INSPECTION Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Never use machine Never use machine Never leave chassis Never push or pull ob- Never suspend objects during strong, gusty during strong, gusty door open jects outside platform from platform wind wind...
APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
APPENDIX 3: REPAIR & INSPECTION REPORT REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil...
Page 92
DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT A-18 Perform Maintenance After 30 Days Checklist B Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil...
Page 93
DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT Inspector Title Inspector Company NOTES: 1. The Repair & Inspection Report shall include the inspection table of each regular inspection. 2. Duplicate the Repair & Inspection Report for each inspection. Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
Page 94
Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...
Need help?
Do you have a question about the 4047E and is the answer not in the manual?
Questions and answers