Sinoboom GTJZ0608S Manuals

Manuals and User Guides for Sinoboom GTJZ0608S. We have 2 Sinoboom GTJZ0608S manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom GTJZ0608S Maintenance Manual (92 pages)

Brand: Sinoboom | Category: Scissor Lifts | Size: 30 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Specification
13
Power System Specifications
19
Specifications
20
Hydraulic Hose Torque
21
Hydraulic Fitting Torque
21
Hydraulic Hose and Fitting Torque
24
Procedure
24
Fastener Torque Specifications
24
Safety
27
Safety Definitions
27
Reporting Accidents
27
Electrocution Hazards
27
Tipping Hazards and Rated Load
28
Work Environment Hazards
30
Unsafe Operation Hazards
31
Fall Hazards
32
Collision Hazards
32
Crush Hazards
33
Explosion and Fire Hazards
33
Damaged Machine Hazards
34
Bodily Injury Hazards
34
Battery Hazards
34
Charging the Battery
35
Handling the Battery
35
Hydraulic Systems Hazard
35
Welding and Polishing Requirements
35
After Using the Machine
36
System Descriptions
37
Power
37
Hydraulic System
37
Electrical System
37
Machine Control System
37
Safety Measures
37
Maintenance
39
Conducting a Pre-Delivery Inspection
39
Following Amaintenance Schedule
40
Completing a Repair & Inspection
40
Report
40
Checklist Aprocedures
43
Inspect All Manuals
43
Inspect All Decals
43
Inspect Damaged, Loose or
43
Lost Parts
43
Inspect Hydraulic Oil Level
44
Inspect Hydraulic Oil Leakage
44
Functional Tests
44
Inspect Emergency Lowering
47
Function
47
Test Braking Device
47
Time Test
47
Testing Traveling Speed
48
Platform Is Lifted State)
48
Testing Traveling Speed (Platform Is Fully Retracted State)
48
Inspect the Tilt Protection
49
Function
49
Test the Pothole Guard
49
Inspect Platform Weighing
49
System(Optional)
49
Limit
50
Inspect the Battery Level
50
Perform Maintenance after
51
Days
51
Checklist Bprocedures
51
Inspect Electric Wires
51
Fasteners
52
Inspect Battery
53
Inspect Hydraulic Oil
53
Inspect Hydraulic Oil Tank
54
Ventilation System
54
Inspect Brake Manual Release
54
Function
54
Checklist Cprocedures
55
Replace Hydraulic Oil Tank Air
55
Filter
55
Checklist Dprocedures
55
Inspect Scissor Arm
55
Installation Bearing
55
Inspect Chassis Slider
55
Replace Hydraulic Oil Tank
56
Return Oil Filter Element
56
Oil
56
Inspect Key Structural Parts
57
Maintenance Procedures
59
Platform Components
59
Removing the Platform Controller
59
Removing the Platform
59
Removing the Extension Platform
60
Scissor Arm Components
60
Removing the Scissor Arm
60
Removing the Lifting Oil Cylinder
60
Chassis Components
61
Removing the Drive Motor
61
Removing the Front Wheel Bracket
61
Removing the Steering Cylinder
62
Removing the Brake
62
Removing the Battery
62
Hydraulic System
63
Testing the Function Pump
63
Removing the Hydraulic Power Unit
63
Removing the Hydraulic Pump
63
Removing the Hydraulic Oil Tank
64
Removing the Hydraulic Valve Block5-6
64
Installing the Cartridge Valve
64
Regulating the Platform Lifting
65
Overflow Valve
65
Adjusting the Steering Overflow
65
Valve
65
Adjusting the Emergency Lowering
66
Handle
66
Hydraulic Symbols
66
Hydraulic Schematic Diagram
68
Electrical System
69
Description
69
Use and Maintenance of Lead-Acid Battery
69
Maintenance
69
Use and Care of Lead-Acid Battery
73
(Maintenance-Free)
73
Use and Care of Lithium Battery
73
Trouble Diagnosis
74
System
74
Fundamental Troubleshooting
79
Electrical Symbols
82
Electrical Schematic Diagram
84
Appendix 1: Prepare the Work Record before Delivery
87
Appendix 2: Repair & Inspection Report
89

Sinoboom GTJZ0608S Operation Manual (84 pages)

Brand: Sinoboom | Category: Scissor Lifts | Size: 38 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Machine Components
21
Safety
23
Safety Definitions
23
Reporting Accidents
23
Electrocution Hazards
23
Tipping Hazards and Rated Load
24
Work Environment Hazards
26
Unsafe Operation Hazards
27
Fall Hazards
28
Collision Hazards
28
Crush Hazards
29
Explosion and Fire Hazards
29
Damaged Machine Hazards
30
Bodily Injury Hazards
30
Battery Hazards
30
Charging the Battery
31
Handling the Battery
31
Welding and Polishing Requirements
31
After Using the Machine
31
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
35
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
36
Inspecting the Battery
36
Pre-Operation Function Test
39
Preparing for a Pre-Operation Func
39
Tion Test
39
Testing the Ground Controller
39
Function
40
Testing the Emergency Stop
40
Functions
40
Testing the Platform Controller
40
Testing the Emergency Stop
41
Function
41
Testing the Horn
41
Testing the Enabling Key Function
41
Testing the Lifting and Lowering
41
Functions
41
Testing the Steering Function
41
Testing the Driving and Braking
42
Functions
42
Testing the Drive Speed
42
Testing the Emergency Lowering
42
Function
42
Testing the Tilt Protection Function
43
Testing the Pothole Guard
43
Testing the Weighing System
44
(Optional)
44
Operating the Machine
45
Using the Emergency Stop Function
45
Using the Emergency Lowering
45
Feature
45
Using the Emergency Pull/Drag
45
Operating on the Ground
46
Operating on the Platform
46
Operating with the Platform Control
47
Ler on the Ground
47
Driving on a Slope
47
Using the Battery Level Indicator
48
Charging the Battery
49
Changing Charger Battery Curve
50
Transporting and Lifting the Machine
51
Lifting the Machine with a Forklift
51
Lifting the Machine with a Crane
52
Transporting the Machine
52
Maintenance
55
Conducting a Pre-Delivery Inspection
55
Following Amaintenance Schedule
56
Completing a Repair & Inspection
56
Report
56
Decals/Nameplates Inspection
59
Decals/Nameplates(Ce)
60
Decals/Nameplates(As)
63
Decals/Nameplates(Ansi)
66
Decals/Nameplates(Csa)
69
Decals/Nameplates(Kcs)
72
Appendix 1: Symbols and Description
75
Appendix 2: Prepare the Work Record before Delivery
79
Appendix 3: Repair & Inspection Report
81

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