Sinoboom GTJZ1330SE Operation Manual

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Part No.501040100002

Rev: A

May 2020

Operation

Manual

产品说明书

PRODU

C T MAN U AL

GTJZ0407SE/0407SE/1330SE

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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Summary of Contents for Sinoboom GTJZ1330SE

Page 1 Operation Part No.501040100002 Rev: A Manual May 2020 产品说明书 PRODU C T MAN U AL GTJZ0407SE/0407SE/1330SE 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 APPLICATION Use the following table to identify the specific serial number for models included in this manual. Check the model of your machine before consulting the manual, and then use the correct manual according to the serial number of the model. See the nameplate on your machine to identify the model and serial number.(See 10 Decals/Nameplates Inspection, page 10-1 of the Operation Manual for details.)
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Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
TABLE OF CONTENTS Preparing for a Pre-operation Func- Introduction ......iii tion Test ....... 6-1 1 Performance Parameters ..
Page 10 Operating with the Platform Control- ler on the Ground ..... 7-4 Driving on a Slope..... 7-4 Using the Battery Level Indicator .
Page 11: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. GTJZ0407SE Operation Manual © May 2020...
Page 13: Performance Parameters
PERFORMANCE PARAMETERS Table 1-1 GTJZ0407SE Specifications GTJZ0407SE (METRIC) 1330SE (IMPERIAL) MEASURE DIMENSION PARAMETERS Max. platform height 3.8 m 12.5 ft Max. working height 5.8 m 19 ft Max. horizontal extension 0.6 m 2 ft Length 1.4 m 4.6 ft Width 0.8 m 2.5 ft Height (stowed, rails folded)
Page 14 PERFORMANCE PARAMETERS Table 1-1 GTJZ0407SE Specifications (continued) GTJZ0407SE (METRIC) 1330SE (IMPERIAL) MEASURE Max. allowable manual force (indoor only) 400 N 90 lbf Max. noise 72dB POWER PARAMETERS Hydraulic tank capacity 0.88 gal(imperial)/1.05 gal(US) Hydraulic system capacity (including tank) 1.1 gal(imperial)/1.32 gal(US) Hydraulic system pressure 14 MPa 2030 Psi...
Page 16 MACHINE COMPONENTS Component Japan China ANSI Korea Poland 1. Fixed Platform √ 2. Foot Switch √ 3. Extended Platform √ 4. Manual Storage √ Container 5. Overhead Protection √ 6. Working Light √ 7. Platform Control Box √ 8. AC Power Socket √...
Page 17: Safety
SAFETY Read, understand and comply with the safety rules and NOTICE regulations of your workplace and your government. Indicates a situation that can cause damage to the Before using the machine, obtain proper training on engine, personal property and/or the environment, or safe machine operation and make sure you can safely cause the equipment to operate improperly.
Page 18: Tipping Hazards And Rated Load
SAFETY Extending: Stationary only 140 kg（306 lb) Extending: Extension only 100 kg（220 lb) ELECTRICAL SHOCK HAZARDS • Always maintain a safe distance from power lines and electrical equipment in accordance with ap- plicable government regulations and see Table 3-1 , page 3-2.
Page 19 SAFETY TIPPING HAZARDS TIPPING HAZARDS or other materials to the guardrail. • Personnel, equipment and materi- This will increase the platform als on the platform must not ex- weight, surface area and load. ceed the maximum load capacity. • Do not place on, or fasten to, any •...
Page 20: Work Environment Hazards
SAFETY WORK ENVIRONMENT HAZARDS UNSAFE JOBSITE HAZARDS • Never travel on uneven terrain or unstable surfaces or in other dan- gerous conditions when raising the platform. UNSAFE JOBSITE HAZARDS • When the machine retracts, be • Do not operate the machine on careful and slow down when the surfaces, edges or potholes that machine is moving on uneven ter-...
Page 21: Unsafe Operation Hazards
SAFETY NOTICE UNSAFE OPERATION HAZARDS Maximum climbing ability is suitable for machines with platform retracted. • Do not push any object outside Maximum Slope: the platform. The maximum lateral force allowed for indoors is 400 N GTJZ0407SE: 25% (14°） (90 lbf). Climbing capacity means the maximum allowable tilt •...
Page 22: Fall Hazards
SAFETY UNSAFE OPERATION HAZARDS FALL HAZARDS vicinity impede its normal move- • Each person on the platform must ment, do not use the platform con- wear harnesses or use safety troller to lower the platform. If you equipment consistent with gov- intend to lower the platform with a ernment regulations.
Page 23: Crush Hazards
SAFETY COLLISION HAZARDS COLLISION HAZARDS • Never operate a machine danger- • Pay attention to the field of sight ously or for fun. and the presence of blind spots when moving or operating the machine. • Pay attention to the extended plat- CRUSH HAZARDS form when moving the machine.
Page 24: Damaged Machine Hazards
SAFETY DAMAGED MACHINE BATTERY HAZARDS HAZARDS NOTICE FIRE AND EXPLOSION HAZARD To avoid machine damage, follow all operation and • Batteries contain sulfuric acid and maintenance requirements in this manual and the generate explosive mixtures of Maintenance Manual. hydrogen and oxygen gases. Keep any device that may cause sparks or flames (including cigarettes/smoking materials)
Page 25: Charging The Battery
SAFETY NOTICE After charging the battery, be sure that: WELDING HAZARDS • The battery cable connections are free of corrosion. • Comply with the welder manufac- turer’s recommendations for pro- • The battery hold-down and cable connections are cedures concerning proper use of secured.
Page 27: Jobsite Inspection
JOBSITE INSPECTION • Unstable or ultra-smooth surfaces • Overhead obstacles and high-voltage wires UNSAFE OPERATION HAZARD • Hazardous locations • Ground surface that could fail to support the ca- Be sure to follow the instructions and pacity of the machine and its load safety rules in this manual.
Page 29: Pre-Operation Inspection
PRE-OPERATION INSPECTION the machine has obvious problems before the oper- ator performs a pre-operation function test. • The pre-operation inspection also helps the operator UNSAFE OPERATION HAZARD determine whether the machine requires routine maintenance. Be sure to follow the instructions and •...
Page 30: Inspecting Parts
PRE-OPERATION INSPECTION • Check battery for leaks and proper liquid level. Add INSPECT HYDRAULIC OIL distilled water as needed. See Inspecting the Bat- LEVEL tery, page 5-2. • Check whether the protective device in use matches the type of work performed and conforms to relevant Ensuring appropriate hydraulic oil is important for prop- technical standards.
Page 31 PRE-OPERATION INSPECTION NOTICE After the battery is fully charged, wear protective gloves for inspection. • Check the acidic liquid level of the lead-acid battery. If needed, refill the distilled water through a filling line above the lead-acid battery. Only add enough distilled water to cover the plate.
Page 33: Pre-Operation Function Test
PRE-OPERATION FUNCTION TEST PREPARING FOR A PRE- OPERATION FUNCTION UNSAFE OPERATION HAZARD TEST Be sure to follow the instructions and safety rules in this manual. Failure to Before beginning a pre-operation function test: follow the instructions and safety rules in this manual may result in 1.
Page 34: Function
PRE-OPERATION FUNCTION TEST TESTING THE GROUND TESTING THE PLATFORM CONTROLLER FUNCTION CONTROLLER NOTICE Test all functions of the platform controller in one cycle. 1. Push the emergency stop button on the ground controller and platform controller to the ON position. 2.
Page 35: Testing The Emergency Stop
PRE-OPERATION FUNCTION TEST TESTING THE ENABLING KEY 13. High/Low Speed 6. Front FUNCTION 7. Back TESTING THE PLATFORM Enabling key CONTROLLER Do not press the enabling key on the control handle. Push the control handle forward and backward . En- sure that all walking and lifting functions stop working.
Page 36: Testing The Driving And Braking
PRE-OPERATION FUNCTION TEST 6. Press the lifting/lowering button. Hold the enabling TESTING THE DRIVING AND key of the control handle and push the control han- BRAKING FUNCTIONS dle reverse to activate the lowering function and lowering it to fully retracted state. Forward 7.
Page 37: Testing The Tilt Protection Function
PRE-OPERATION FUNCTION TEST 7. Completely lower the platform. Change the ma- chine’s platform lifting function to a walking function. Drive the machine down and remove the wooden boards. 8. Place the two wooden boards under the two wheels on the front or back side of the machine, and then drive the machine onto the two boards.
Page 38: Testing The Weighing System
PRE-OPERATION FUNCTION TEST TESTING THE WEIGHING SYSTEM(OPTIONAL) 1. Before conducting this test, fully lift and lower the platform twice to ensure normal lubrication of the slider and track. 2. Lower the platform to the minimum height. With the scissor arm fully retracted, gradually add a load to the platform.
Page 39: Operating The Machine
OPERATING THE MACHINE Each new operator must perform the pre-operation in- spection, pre-operation function test, and workplace checks before using the machine. UNSAFE OPERATION HAZARD Be sure to follow the instructions and USING THE EMERGENCY safety rules in this manual. Failure to follow the instructions and safety STOP FUNCTION rules in this manual may result in...
Page 40: Operating On The Ground
OPERATING THE MACHINE When there's an emergency, machine malfunction or 4. Press page down key until the display appears "Ma- power loss need emergency pull/drag, release brake chine Mode", then press the enter button. has the following two methods: 5. Press page down key until the display appears "Break Release", then press the enter button.
Page 41 OPERATING THE MACHINE 2. Press and hold the enabling key. 2. Grab and push the extension platform guardrail carefully to extend the extension platform. 3. Use the button switch at the top of the control han- dle to turn the steering wheel. 3.
Page 42: Operating With The Platform Control
OPERATING THE MACHINE NOTICE Climbing ability refers to the maximum permissible UNSAFE OPERATION HAZARD percentage of the slope when the machine is on solid ground with sufficient traction and the platform is car- When using the platform railings, un- rying only one person. As the weight of the machine’s fold them in the opposite manner in platform increases, the machine’s climbing capacity which you first folded them.
Page 43: Charging The Battery
OPERATING THE MACHINE PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION The battery is at 50% of its capacity. The battery is at 30% of its capacity. The battery level is at 20%, which is low. The battery re- quires recharging. The battery level is at 10%, which is very low. The machine will become slow.
Page 44: Changing Charger Battery Curve
OPERATING THE MACHINE bottom of the tube. Never overfill the tube at the end Table 7-3 of the charging cycle. Curve codes Battery models Trojan T105 CHANGING CHARGER Discover AGM BATTERY CURVE US Battery Flooded Trojan T125 Battery program update interface Trojan T1275 Display Battery...
Page 45: Transporting And Lifting The Machine
TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE WITH A FORKLIFT TRANSPORTATION AND LIFTING HAZARD Follow these requirements when lifting the machine by forklift: • Use a forklift or crane with the proper lifting capacity to lift the 1. Make sure the platform extension, controller and machine.
Page 46: Lifting The Machine With A Crane
TRANSPORTING AND LIFTING THE MACHINE LIFTING THE MACHINE Figure 8-3 WITH A CRANE 6. Only connect the rigging to the raised point speci- fied on the machine. Adjust the rigging to avoid damaging the machine and to keep the machine Follow these requirements when lifting the machine by horizontal.
Page 48 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © May 2020 GTJZ0407SE Operation Manual...
Page 49: Maintenance
MAINTENANCE This section provides detailed procedures for regular – Ensure the key switch of the ground controller is maintenance inspections. in the OFF position and remove the key to pre- vent unauthorized use of the machine. – Place the red emergency stop button on the plat- form control box and ground controller in the OFF position to avoid accidental start-up of the UNSAFE OPERATION HAZARD...
Page 50: Following Amaintenance Schedule
MAINTENANCE 2. Use the following table to note the results. After re-inspected after repair is completed and marked each section is complete, mark the appropriate box. in the box marked "inspection". 3. Record the inspection results. If any inspection re- sults are "NO", the machine must be stopped and Table 9-1 PREPARE THE WORK RECORD BEFORE DELIVERY...
Page 51 MAINTENANCE Table 9-3 REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level...
Page 52 MAINTENANCE REPAIR & INSPECTION REPORT REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Oil Tank Ventilation System B-6 Inspect Brake Manual...
Page 53: Decals/Nameplates Inspection
DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. UNSAFE OPERATION HAZARD Clean safety decals with neutral soap and water. Do not All safety labels must be legible to use solvent-based cleaners, which can damage safety alert personnel of safety hazards.
Page 54: Decals/Nameplates(Ce)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(CE) 10 11 12 13 14 15 8 © May 2020 10-2 GTJZ0407SE Operation Manual...
Page 55 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decals-GTJZ0407SE(CE) 101040100017 101040100003 Decal-sinoboom 101040100020 Decal-Brake 101012100018 Decal-Crush hazard Decal-Platform electrical plug 101014100030 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Decal-Wheel maximum load 350kg 101040100015 Decal-Squeeze hazard 101014100013 Decal-Keep away telegraph pole 101012100005 Decal-Maintenance precautions 101038100002...
Page 56: Decals/Nameplates(Ansi)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(ANSI) 10 11 12 13 14 15 8 © May 2020 10-4 GTJZ0407SE Operation Manual...
Page 57 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decals-GTJZ0407SE(ANSI) 101040103009 101040100003 Decal-sinoboom 101040103008 Decal-Release brake 101012100018 Decal-Crush hazard Decal-Platform electrical plug 101014100030 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Decal-Wheel maximum load 350kg 101040103012 Decal-Squeeze hazard 101014100013 Decal-Keep away telegraph pole (American) 101040103013 Decal-Maintenance precautions...
Page 58: Decals/Nameplates(Kcs)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(KCS) 9 10 11 12 13 14 15 8 7 14 18 © May 2020 10-6 GTJZ0407SE Operation Manual...
Page 59 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decals-GTJZ0407SE(KCS) 101040103002 101046100009 Decal-sinoboom 101040100020 Decal-Brake 101012100018 Decal-Crush hazard Decal-Platform electrical plug 101014100030 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Decal-Wheel maximum load 350kg 101040100015 Decal-Squeeze hazard 101014100013 Decal-Keep away telegraph pole 101012100005 Decal-Maintenance precautions 101038100002...
Page 60: Decals/Nameplates(Jp)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(JP) 10 11 12 13 14 15 8 © May 2020 10-8 GTJZ0407SE Operation Manual...
Page 61 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decals-GTJZ0407SE(JP) 101040103001 101046100009 Decal-sinoboom 101040100020 Decal-Brake 101012100018 Decal-Crush hazard Decal-Platform electrical plug 101014100030 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Decal-Wheel maximum load 350kg 101040100015 Decal-Squeeze hazard 101014100013 Decal-Keep away telegraph pole 101012100005 Decal-Maintenance precautions 101038100002...
Page 62: Decals/Nameplates(Ce-Pl)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(CE-PL) 10 11 12 13 14 15 8 © May 2020 10-10 GTJZ0407SE Operation Manual...
Page 63 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decals-GTJZ0407SE(CE-PL) 101040103003 101046100009 Decal-sinoboom 101040100020 Decal-Brake 101012100018 Decal-Crush hazard Decal-Platform electrical plug 101014100030 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Decal-Wheel maximum load 350kg 101040100015 Decal-Squeeze hazard 101014100013 Decal-Keep away telegraph pole 101012100005 Decal-Maintenance precautions 101038100002...
Page 64: Decals/Nameplates(As)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(AS) 10 11 12 13 15 8 7 © May 2020 10-12 GTJZ0407SE Operation Manual...
Page 65 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decals-GTJZ0407SE(AS) 101040100018 101040100003 Decal-sinoboom 101040100020 Decal-Brake 101012100018 Decal-Crush hazard Decal-Platform electrical plug 101014100030 Decal-Lifting lugs 101014100020 101014100021 Decal-Tiedown Decal-Wheel maximum load 350kg 101040100015 Decal-Squeeze hazard 101014100013 Decal-Keep away telegraph pole 101012100005 Decal-Maintenance precautions 101038100002...
Page 66: Decals/Nameplate(Csa)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATE(CSA) 10 11 12 13 14 15 8 26 27 © May 2020 10-14 GTJZ0407SE Operation Manual...
Page 67 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 101040103016 Decals-GTJZ0407SE(CSA) 101040100003 Decal-SINOBOOM 101040103008 Decal-Release brake 101012100018 Decal-Crush hazard 101014100030 Decal-Platform electrical plug 101014100020 Decal-Lifting lugs 101014100021 Decal-Tiedown 101040100015 Decal-Tire to ground max. load 350kg 101014100013 Decal-Crush hazard 101055103019 Decal-Electrocution hazard 101038100002 Decal-High-pressure fluids hazard...
Page 68 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks 104011100021 Decal-Crush hazard 101048103023 Decal-Operation instructions 101012100008 Decal-Tipping hazard 101012100023 Decal-Tipping hazard 101012100029 Decal-Crush hazard 101012100019 Decal-Tipping hazard © May 2020 10-16 GTJZ0407SE Operation Manual...
Page 69: Appendix 1: Symbols And Description
APPENDIX 1: SYMBOLS AND DESCRIPTION SYMBOLS CHART Read maintenance Anchor point allows Close the chassis door Press the change Repeatedly move man- manual only 1 person to tie valve ual brake release valve Wind speed Chemical burns Wedge the wheel Release the brake Wind hazards...
Page 70 DECALS/NAMEPLATES INSPECTION Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Never use machine Never use machine Never leave chassis Never push or pull ob- Never suspend objects during strong, gusty during strong, gusty door open jects outside platform from platform wind wind...
Page 71 DECALS/NAMEPLATES INSPECTION Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler Horn capacity fixed and extended platform Tool or weight Fast/high speed Slow/low speed GTJZ0407SE Operation Manual © May 2020...
Page 73: Appendix 2: Prepare The Work Record Before Delivery
APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
Page 75: Appendix 3: Repair & Inspection Report
APPENDIX 3: REPAIR & INSPECTION REPORT REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil...
Page 76 DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT A-18 Perform Maintenance After 30 Days Checklist B Procedures REPAIRED/Ma- YES/Machine is NO/Machine Has Problem chine Has Been Items in Good Damage or Description Repaired Condition Malfunction B-1 Inspect Electric Wires B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil...
Page 77 DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT Inspector Title Inspector Company NOTES: 1. The Repair & Inspection Report shall include the inspection table of each regular inspection. 2. Duplicate the Repair & Inspection Report for each inspection. Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner/company/custodian.
Page 78 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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