TR-Electronic CDH75M-8192/4096 SSI 14H7NT +FS Manual
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TR-Electronic CDH75M-8192/4096 SSI 14H7NT +FS Manual

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Gesamtbedienungsanleitung
Für
CDH75M*8192/4096 SSI 14H7NT +FS
Material Nr.
CDH75M-00024
Generiert am
12.07.2023
Enthält Originalbedienungsanleitung
Dokumentationsabschnitte
Betriebsanleitung
de/en CDH75M/CDV75M SSI Schnittstelle, SIL-3
Zertifikat
de
Info, CDH-75-M SSI, TÜV-Zertifikat
Konformitätserklärung de/en CDx75M SSI Baureihe, SIL3
Technische Daten
Seite 1/1
TR-ECE-BA-DGB-0070-20.pdf
TR-ECE-TI-D-0154-00.pdf
TR-ECE-KE-DGB-0316-04.pdf
Änderungen vorbehalten.
TR-Electronic GmbH
Eglishalde 6
78647 Trossingen
Tel. +49 (0) 7425 228-0
info@tr-electronic.de
www.tr-electronic.de

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Summary of Contents for TR-Electronic CDH75M-8192/4096 SSI 14H7NT +FS

  • Page 1 Dokumentationsabschnitte Betriebsanleitung de/en CDH75M/CDV75M SSI Schnittstelle, SIL-3 TR-ECE-BA-DGB-0070-20.pdf Zertifikat Info, CDH-75-M SSI, TÜV-Zertifikat TR-ECE-TI-D-0154-00.pdf Konformitätserklärung de/en CDx75M SSI Baureihe, SIL3 TR-ECE-KE-DGB-0316-04.pdf Technische Daten Änderungen vorbehalten. TR-Electronic GmbH Eglishalde 6 78647 Trossingen Tel. +49 (0) 7425 228-0 Seite 1/1 info@tr-electronic.de www.tr-electronic.de...
  • Page 2 Original Seite 2 - 54 Page 55 - 108 Absolute Encoder CD_-75 SAFETY SSI CDH 75 M Explosionsschutzgehäuse _AD*75* CDH 75 M DIN EN 61508: SIL CL3 CDV 75 M DIN EN ISO 13849: PL e _Grundlegende Sicherheitshinweise _Basic safety instructions _Verwendungszweck _Intended use _Allgemeine Funktionsbeschreibung...
  • Page 3 Menüauswahlen von Software. ″ < > ″ weist auf Tasten der Tastatur Ihres Computers hin (wie etwa <RETURN>).  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 4: Table Of Contents

    5.3.1 Versorgungsspannung, X1 ..................34 5.3.2 Mess-Systeme, X2 ....................35 Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 3 of 108...
  • Page 5 10.2 TÜV-Zertifikat ........................54 10.3 EU-Konformitätserklärung ....................54 10.4 Zubehör ..........................54  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 6: Änderungs-Index

    DIP-Schalter „S“: Pinning vertauscht 30.01.20 ● EX-Passus „neutral“ 31.07.20 ● Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 5 of 108...

  • Page 7: Allgemeines

    Es gelten somit zusammen folgende Dokumentationen: ● anlagenspezifische Betriebsanleitungen des Betreibers, ● und dieses Benutzerhandbuch  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 8: Angewandte Richtlinien Und Normen

    - DIN EN 60068-2-29:1995 Schock- und Dauerschockprüfungen - DIN EN 60529:2014 Schutzarten, IP-Code Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 7 of 108...
  • Page 9 Einrichtungen in Bühnen und Studios - VDE 0100 Errichtung von Niederspannungsanlagen  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 10: Allgemeine Funktionsbeschreibung

    SIN/COS-Schnittstelle, wird vom Mastersystem abgeleitet und ist sicherheitstechnisch nicht bewertet. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 9 of 108...

  • Page 11: Prinzip Der Sicherheitsfunktion

    – der Anlagen-Hersteller bei der Inbetriebnahme und nach jeder Änderung der Zählrichtung, einen abgesicherten Test durchführt  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 12: Gesamtsystemübersicht

    Magnetische Erfassung der Anzahl Umdrehungen ● max. 4096 Umdrehungen ● Synchron-Serielle-Schnittstelle (SSI) Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 11 of 108...
  • Page 13 Magnetische Erfassung der Anzahl Umdrehungen ● max. 4096 Umdrehungen ● Synchron-Serielle-Schnittstelle (SSI)  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 14: Grundlegende Sicherheitshinweise

    ESD-Schutzmaßnahmen nach DIN EN 61340-5-1 Beiblatt 1 zu beachten sind. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 13 of 108...

  • Page 15: Allgemeine Gefahren Bei Der Verwendung Des Produkts

    ● SSI, Inkremental, Artikel-Nr.: 64 200 014 bzw. müssen gleichwertige eingesetzt werden.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 14 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 16: Bestimmungsgemäße Verwendung

    Insbesondere sind folgende Verwendungen untersagt:  In Umgebungen mit explosiver Atmosphäre zu medizinischen Zwecken Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 15 of 108...

  • Page 17: Einsatz In Explosionsfähigen Atmosphären

    Der gefahrlose Einsatz erfordert zusätzliche Maßnahmen bzw. Anforderungen. Diese sind vor der Erstinbetriebnahme zu erfassen und müssen entsprechend umgesetzt werden.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 18: Sicherheitsaufgaben Der Fehlersicheren Verarbeitungseinheit

    Fahrt fortgesetzt werden. CRC Überprüfung Telegrammwiederholung, zwei Mastersystemdaten SRS-Zyklen erlaubt Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 17 of 108...

  • Page 19: Test Der Sicherheitssystemdaten

    Fahrt fortgesetzt werden. CRC Überprüfung Telegrammwiederholung, zwei Sicherheitssystemdaten SRS-Zyklen erlaubt  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 20: Gewährleistung Und Haftung

    Eigenmächtige durchgeführte Reparaturen. ● Katastrophenfälle durch Fremdeinwirkung und höhere Gewalt. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 19 of 108...

  • Page 21: Organisatorische Maßnahmen

    Die Verantwortlichkeit für die Montage, Installation, Inbetriebnahme und Bedienung muss klar festgelegt sein. Es besteht Beaufsichtigungspflicht bei zu schulendem oder anzulernendem Personal.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 108...

  • Page 22: Sicherheitstechnische Hinweise

    Typenschild gänzlich fehlt, darf das Mess-System nicht mehr in Betrieb genommen werden. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 21 of 108...
  • Page 23 Muss nach der Lebensdauer des Gerätes eine Entsorgung vorgenommen werden, sind die jeweils geltenden landesspezifischen Vorschriften zu beachten.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 24: Transport / Lagerung

    Lagerung – Lagertemperatur: -30 bis +80 °C – Trocken lagern Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 23 of 108...

  • Page 25: Montage

     Beim Einsatz mit niedrigen Umgebungstemperaturen ergeben sich erhöhte Werte für das Anlaufdrehmoment. Diese Tatsache ist bei der Montage/Wellenantrieb zu berücksichtigen.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 26: Losbrechmoment Der Welle, In Abhängigkeit Der Temperatur

    10,05 : Losbrechmoment υ: Temperatur R: Radius Abbildung 3: Losbrechmoment Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 25 of 108...

  • Page 27: Hohlwellenausführung Cdh-75

     Beim Einsatz mit niedrigen Umgebungstemperaturen ergeben sich erhöhte Werte für das Anlaufdrehmoment. Diese Tatsache ist bei der Montage/Wellenantrieb zu berücksichtigen.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 26 of 108 TR - ECE - BA - DGB - 0070 - 20...
  • Page 28 Abbildung 4: Reibschluss Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 27 of 108...
  • Page 29 Montage Abbildung 5: Formschluss Abbildung 6: Anforderungen an die Wellenaufnahme  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 30: Pass-Stift

    Mess-System gegen Verrutschen auf der Welle gesichert. Abbildung 8: Montageschema Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 29 of 108...

  • Page 31: Installation / Inbetriebnahmevorbereitung

    Fassungen zu beachten!  Es wird empfohlen, nach Abschluss der Montagearbeiten eine visuelle Abnahme mit Protokoll zu erstellen.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 30 of 108...

  • Page 32: Ssi Übertragungstechnik (Rs422), Kabelspezifikation

    Ausgängen zur Verfügung, die Empfängerbausteine erkennen Pegel von ± 200mV noch als gültiges Signal. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...
  • Page 33 50 ca. 100 ca. 200 ca. 400 ca. 500  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 34: Anschluss

    – Betätigungsschieber in Stellung „2“ bringen und verriegeln Klemmen-Zuordnung: Abbildung 9: Geöffnete Anschlusshaube Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 33 of 108...

  • Page 35: Versorgungsspannung, X1

    über zwei getrennte Netzteile elektrisch getrennt voneinander. Kabelspezifikation: min. 0.5 mm , paarig verseilt und geschirmt  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 34 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 36: Mess-Systeme, X2

    Takt +, Sicherheitssystem, differentiell RS422 Kabelspezifikation: min. 0.25 mm , paarig verseilt und geschirmt Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 35 of 108...

  • Page 37: Schirmauflage

    6. Dichteinsatz / Kontakthülse (2) + (3) in Einschraubstutzen (5) bündig zusammen stecken. 7. Überwurfmutter (1) mit Einschraubstutzen (5) verschrauben.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 36 of 108 TR - ECE - BA - DGB - 0070 - 20...
  • Page 38 Längsnuten passen. 7. Überwurfmutter (1) mit Einschraubstutzen (4) verschrauben. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 37 of 108...

  • Page 39: Zählrichtung

    Error-LED angezeigt. Im jeweils anderen Kanal wird das SSI-Fehlerbit gesetzt. Rücksetzung: Zulässige Schalterstellung einstellen, Versorgung AUS/EIN  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 40: Inkremental Schnittstelle / Sin/Cos Schnittstelle

    Nachfolgend werden die Signalverläufe der beiden möglichen Schnittstellen aufgezeigt. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 39 of 108...

  • Page 41: Signalverlauf Inkremental Schnittstelle

    Die Inkrementalauflösung des Mess-Systems beträgt in der Standardausführung 4096 Impulse / Umdrehung. Es ist kein Null-Impuls vorhanden. Abbildung 11: Zähler-Auswertung  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 40 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 42: Signalverlauf Sin/Cos Schnittstelle

    Messung der Signale gegen 0 V, Messpunkte A: Differenzmessung, Messpunkte B: Abbildung 13: SIN/COS - Pegeldefinition Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 41 of 108...

  • Page 43: Led-Statusanzeige

    Ausnahme: Bei Fehler im SIN/COS- bzw Inkrementalkanal ist die LED ebenfalls AN, SSI ist jedoch funktionsfähig.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 42 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 44: Ssi - Inbetriebnahme

    N.C. SSI-Clock- 65Ω Abbildung 15: SSI Prinzip-Eingangsschaltung Abbildung 16: SSI-Ausgangsschaltung Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 43 of 108...

  • Page 45: Grundsätzliche Funktion (Master-/Sicherheitssystem)

    Takt+ High Daten+ High intern re-triggerbares Monoflop Abbildung 18: SSI-Übertragungsformat  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 44 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 46: Ssi-Format

    Zeit zwischen zwei Positionsübergaben ist. Die notwendige Reaktion auf eine einzelne fehlerhafte Positionsübergabe ist daher applikationsabhängig. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...

  • Page 47: Austauschen Des Mess-Systems

    ● Bei der Wiederinbetriebnahme des ausgetauschten Mess-Systems muss die richtige Funktion zuerst durch einen abgesicherten Testlauf sichergestellt werden.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 46 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 48: Checkliste

    Austauschen des Mess- Systems, Seite 46 funktionen müssen überprüft werden Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 47 of 108...

  • Page 49: Technische Daten

    Kurzschlussschutz ......ja, über interne 2 A Schmelzsicherung Überspannungsschutz....ja, bis ≤ 36 V DC Stromaufnahme ohne Last ....< 150 mA bei 24 V DC  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 48 of 108...

  • Page 50: Mastersystem

    Zykluszeit ..........≥ 500 µs Zählrichtung ........... einstellbar über Schalter Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 49 of 108...

  • Page 51: Sicherheitssystem

    Schutzart, DIN EN 60529 ........IP 54 gültig mit aufgeschraubtem Gegenstecker und/oder verschraubter Kabelverschraubung  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 50 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 52: Mechanische Kenndaten

    Anlaufdrehmoment bei 20 °C ......typisch 6 Ncm Masse ..............typisch 1 kg Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 51 of 108...

  • Page 53: Maximal Mögliche Schrittabweichung (Mastersystem / Prüfsystem)

    G2 = -30 Schritte + (-0.0024 Schritte pro Umdr. * 3500 1/min) = -38,4 Schritte Maximal mögliche Schrittabweichung = 415 Schritte – (-38,4 Schritte) = 453,4 Schritte  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany...

  • Page 54: Anhang

    Most Significant Bit (höchstwertiges Bit) Periodendauer SSI Monozeit Pausenzeit Verzögerungszeit Vorzeichen Hexadezimale Darstellung Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 53 of 108...

  • Page 55: Tüv-Zertifikat

    Schaltschrank- TR-V-TI-D-0020 Modul PT-6 490-00105 Info Schaltschrank- TR-V-TI-D-0060 Modul PT-15/2  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 54 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...
  • Page 56 _General functional description _Characteristics _Mounting User Manual _Installation/Commissioning _SSI Interface Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 55 of 108...
  • Page 57 ″ < > ″ indicates keys on your computer keyboard (such as <RETURN>).  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 56 of 108 TR - ECE - BA - DGB - 0070 - 20...
  • Page 58 5.3.1 Supply voltage, X1 ....................88 5.3.2 Measuring systems, X2 ................... 89 Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 57 of 108...
  • Page 59 10.2 TÜV certificate ........................108 10.3 EU Declaration of Conformity ....................108 10.4 Accessories........................... 108  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 58 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 60: Revision Index

    DIP switch “S”: Assignment interchanged 01/30/20 ● EX passage “neutral” 07/31/20 ● Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 59 of 108...

  • Page 61: General Information

    ● and this User Manual  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 60 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 62: Applied Directives And Standards

    Shock - DIN EN 60529:2014 Degrees of protection, IP code Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 61 of 108...
  • Page 63 - VDE 0100 Erection of low voltage installations  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 62 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 64: General Functional Description

    Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...

  • Page 65: Principle Of The Safety Function

    – the system manufacturer performs a verified test during commissioning and in the event of any changes of the counting direction  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 64 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 66: Overview Of The Complete System

    Magnetic detection of the number of revolutions ● max. 4096 revolutions ● Synchronous-Serial-Interface (SSI) Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 65 of 108...
  • Page 67 Magnetic detection of the number of revolutions ● max. 4096 revolutions ● Synchronous-Serial-Interface (SSI)  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 66 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...

  • Page 68: Basic Safety Instructions

    DIN EN 61340-5-1 supplementary sheet 1 must be applied. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 67 of 108...

  • Page 69: General Risks When Using The Product

    UL compliant connection cables are available from the manufacturer ● SSI, Incremental, Order-No.: 64 200 014 or equivalent.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 68 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 70: Intended Use

    Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 69 of 108...

  • Page 71: Usage In Explosive Atmospheres

    Fail-safe usage requires additional measures and requirements. Such measures and requirements must be determined prior to initial commissioning and must be taken and met accordingly.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 70 of 108...

  • Page 72: Safety Functions Of The Fail-Safe Processing Unit

    Telegram repetition, two SCS CRC check master system data cycles permitted Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 71 of 108...

  • Page 73: Check Of The Safety System Data

    Telegram repetition, two SCS CRC check safety system data cycles permitted  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 72 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 74: Warranty And Liability

    2.8 Warranty and liability In principle the "General Terms and Conditions" of TR-Electronic GmbH apply. These are available to the operator with the Order Confirmation or when the contract is concluded at the latest. Warranty and liability claims in the case of personal injury...

  • Page 75: Organizational Measures

    ● The responsibility for assembly, installation, commissioning and operation must be clearly defined. The obligation exists to provide supervision for trainee personnel.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 74 of 108...

  • Page 76: Safety Information

    If the type plate is no longer legible or if the type plate is completely missing, the measuring system must not be operated. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...
  • Page 77 – If disposal has to be undertaken after the lifespan of the device, the respective applicable country-specific regulations are to be observed.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 76 of 108...

  • Page 78: Transport / Storage

    Storage temperature: -30 to +80 °C – Store in a dry place Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 77 of 108...

  • Page 79: Assembly

     In case of applications with low ambient temperatures, increased values for the start-up torque result. This fact is to be considered when the assembling and wave drive is performed.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 78 of 108...

  • Page 80: Start-Up Torque Of The Shaft, In Dependence Of The Temperature

    : Start-up torque υ: Temperature R: Radius Figure 3: Start-up torque Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 79 of 108...

  • Page 81: Hollow Shaft Version Cdh-75

     In case of applications with low ambient temperatures, increased values for the start-up torque result. This fact is to be considered when the assembling and wave drive is performed.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 80 of 108...
  • Page 82 Figure 4: Friction locking Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 81 of 108...
  • Page 83 Assembly Figure 5: Form closure Figure 6: Requirements for the shaft mounting  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 82 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 84: Dowel Pin

    Allen wrench. Figure 8: Installation diagram Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...

  • Page 85: Installation / Preparation For Commissioning

     Upon completion of installation, a visual inspection with report should be carried out.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 84 of 108...

  • Page 86: Ssi Transmission Technology (Rs422), Cable Definition

    Under load RS422 transmitters provide output levels of ±2V between the two outputs. RS422 receivers still recognize levels of ±200mV as valid signal. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...
  • Page 87 25 approx. 50 approx. 100 approx. 200 approx. 400 approx. 500  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 86 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 88: Connection

    Assignment of the connector blocks: Figure 9: Opened connection cover Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 87 of 108...

  • Page 89: Supply Voltage, X1

    Cable specification: min. 0.5 mm , stranded in pairs and shielded  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 88 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 90: Measuring Systems, X2

    Cable specification: min. 0.25 mm , stranded in pairs and shielded Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 89 of 108...

  • Page 91: Shield Cover

    6. Push seal / contact bush (2) + (3) flush into the screw socket (5). 7. Screw the nut (1) to the screw socket (5).  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 90 of 108...
  • Page 92 (4). 7. Screw the nut (1) to the screw socket (4). Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...

  • Page 93: Counting Direction

    Error LED. In the other channel the SSI-Error bit is set. Reset: Adjust permissible switch position, Power OFF/ON  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 92 of 108...

  • Page 94: Incremental Interface / Sin/Cos Interface

    The signal characteristics of the two possible interfaces are shown below. Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 93 of 108...

  • Page 95: Signal Characteristics Of Incremental Interface

    The incremental resolution of the measuring system is 4096 pulses / revolution in the standard version. No zero pulse is present. Figure 11: Counter evaluation  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 94 of 108...

  • Page 96: Signal Characteristics Of Sin/Cos Interface

    Differential measurement, measuring points B: Figure 13: SIN/COS level definition Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 95 of 108...

  • Page 97: Led Status Display

    Exception: In case of errors in the SIN/COS- or incremental channel the LED is also ON, SSI remains able to work.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 96 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 98: Ssi - Commissioning

    Figure 15: SSI Principle input circuit Figure 16: SSI Output circuit Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 97 of 108...

  • Page 99: Principally Function (Master-/Safety System)

    High internal Monoflop, can be retriggered Figure 18: SSI transmission format  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 98 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 100: Ssi Format

    Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 99 of 108...

  • Page 101: Replacing The Measuring System

    ● When recommissioning the replaced measuring system, correct functioning must be ensured first of all by means of a protected test run.  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 100 of 108...

  • Page 102: Checklist

    All affected safety functions Measuring System, must be checked Page 100 Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 101 of 108...

  • Page 103: Technical Data

    Overvoltage protection ....yes, up to ≤ 36 V DC Current consumption without load ..< 150 mA at 24 V DC  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 102 of 108...

  • Page 104: Master System

    Cycle time ..........≥ 500 µs Counting direction ......... adjustable by means of hardware switch Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...

  • Page 105: Safety System

    Protection class, DIN EN 60529 ......IP 54 valid with screwed-on mating connector and/or screwed-on cable gland  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 104 of 108 TR - ECE - BA - DGB - 0070 - 20...

  • Page 106: Mechanical Characteristics

    Start-up torque at 20 °C ........typically 6 Ncm Mass ..............typically 1 kg Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20...

  • Page 107: Max. Possible Step Deviation (Master System / Inspection System)

    S2 = -30 steps + (-0.0024 steps per revol. * 3500 1/min) = -38.4 steps Max. possible step deviation = 415 steps – (-38.4 steps) = 453.4 steps  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany...

  • Page 108: Appendix

    SSI mono time Pause time Delay time Sign Hexadecimal representation Printed in the Federal Republic of Germany  TR-Electronic GmbH 2009, All Rights Reserved 07/31/2020 TR - ECE - BA - DGB - 0070 - 20 Page 107 of 108...

  • Page 109: Tüv Certificate

    TR-V-TI-GB-0020 module PT-6 490-00105 Info Switch cabinet TR-V-TI-GB-0060 module PT-15/2  TR-Electronic GmbH 2009, All Rights Reserved Printed in the Federal Republic of Germany Page 108 of 108 TR - ECE - BA - DGB - 0070 - 20 07/31/2020...
  • Page 110 TR-ECE-TI-D-0154-00...
  • Page 111 TR-ECE-TI-D-0154-00...
  • Page 112 TR-ECE-TI-D-0154-00...
  • Page 113 NB0036, TÜV SÜD Industrie Service GmbH Niederlassung Mannheim, Bereich Elektro- und Gebäudetechnik Dudenstraße 28 D-68167 Mannheim Zertifikat-Nr.: 1044492 Für die Zusammenstellung der technischen Unterlagen ist bevollmächtigt: TR-Electronic GmbH, Eglishalde 6, 78647 Trossingen, Deutschland Trossingen, 15.02.2022 Hr. Klaus Tessari, Geschäftsleitung TR-ECE-KE-DGB-0316-04.docx...
  • Page 114 The certification to the conformity for an E/E/PE-system was carried out by the notified body: NB0036, TÜV SÜD Industrie Service GmbH Location Mannheim, Electrical and Building Services Engineering Dudenstraße 28 D-68167 Mannheim Certificate-No.: 1044492 Authorized to compile the technical file: TR-Electronic GmbH, Eglishalde 6, 78647 Trossingen, Germany Trossingen, 02/15/2022 Mr. Klaus Tessari, CEO TR-ECE-KE-DGB-0316-04.docx...
  • Page 115 FLANSCHART NUT FÜR STIFT D4 WELLENAUSFUEHRUNG 14H7/NUT HOHLWELLE NORM EN 61508 EN 62061 / EN ISO 13849 SICHERHEIT SIL3 CL3 / PL e Änderungen vorbehalten. TR-Electronic GmbH Eglishalde 6 78647 Trossingen Tel. +49 (0) 7425 228-0 Seite 1/4 info@tr-electronic.de www.tr-electronic.de...
  • Page 116 - SSI-Taktfrequenz <= 1MHz - SSI-Monozeit, typisch 30 µs - Hammingdistanz - Protokoll, TR-spezifisch Funktionsinformationen + CRC Inkremental - Schnittstelle - Ausstattung Standard-Schnittstelle Änderungen vorbehalten. TR-Electronic GmbH Eglishalde 6 78647 Trossingen Tel. +49 (0) 7425 228-0 Seite 2/4 info@tr-electronic.de www.tr-electronic.de...
  • Page 117 Wellenausführung - Wellendurchmesser [mm] - Wellendurchmesser [mm] - Wellendurchmesser [mm] Winkelbeschleunigung <= 10E+4 rad/s² Anlaufdrehmoment, 20 °C 6 Ncm Masse, typisch 1 kg Änderungen vorbehalten. TR-Electronic GmbH Eglishalde 6 78647 Trossingen Tel. +49 (0) 7425 228-0 Seite 3/4 info@tr-electronic.de www.tr-electronic.de...
  • Page 118 Tu = f(n) = 70°C – (0,005 * n) Lagertemperatur, trocken -30…+80 °C Relative Luftfeuchte 98 %, keine Betauung Schutzart - Standard IP54 Änderungen vorbehalten. TR-Electronic GmbH Eglishalde 6 78647 Trossingen Tel. +49 (0) 7425 228-0 Seite 4/4 info@tr-electronic.de www.tr-electronic.de...
  • Page 120 Steckerbelegung / Pin assignment CDH-75 SSI Encoder nach SIL3/PL e Betriebsanleitung beachten! X1, Versorgungsspannung Signal Beschreibung + 24 V DC (11…28 V DC) Versorgungsspannung PIN 1/2 durchverbunden + 24 V DC (11…28 V DC) Versorgungsspannung PIN 3/4 durchverbunden X2, Mess-Systeme Signal Beschreibung N.C.
  • Page 121 Steckerbelegung / Pin assignment Zählrichtung M: Master-System S: Sicherheits-System 1: DIP-Schalter, Zählrichtung 2: DIP-Schalter, interne Diagnose Zulässige Schalterstellungen Master-System: DIP-Schalter 1 DIP-Schalter 2 Zählrichtung im Uhrzeigersinn steigend, mit Blick auf Anflanschung im Uhrzeigersinn fallend, mit Blick auf Anflanschung Zulässige Schalterstellungen Sicherheits-System: DIP-Schalter 1 DIP-Schalter 2 Zählrichtung...
  • Page 122 Steckerbelegung / Pin assignment CDH-75 SSI Encoder according to SIL3/PL e Observe User Manual! X1, Supply Voltage Signal Description + 24 V DC (11…28 V DC) Supply Voltage PIN 1/2 connected + 24 V DC (11…28 V DC) Supply Voltage PIN 3/4 connected X2, Measuring Systems Signal...
  • Page 123 Steckerbelegung / Pin assignment Direction of counting M: Master-System S: Safety-System 1: DIP-switch, Counting direction 2: DIP-switch, internal diagnosis Permissible switch positions Master-System: DIP-switch 1 DIP-switch 2 Counting direction cw increasing, view onto flange cw decreasing, view onto flange Permissible switch positions Safety-System: DIP-switch 1 DIP-switch 2 Counting direction...

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