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Original Absolute Encoder CD_582-EPL POWERLINK/openSAFETY CDH582 CDV582 Illustrations similar DIN EN 61508: SIL CL2 / SIL CL3 DIN EN ISO 13849: PL d / PL e _Safety information _Device-specific characteristics _Installation/Commissioning Interface _Parameterization User Manual _Error causes and solutions...
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Specified products, names and logos serve exclusively for information purposes and may be trademarks of their respective owners, without any special marking to indicate this. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 2 of 85...
5.1.1.1 Input data ..................32 5.1.1.1.1 TR-Status ................. 32 5.1.1.1.2 Speed ................33 5.1.1.1.3 Multi turn / Single turn ............33 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 3 of 85...
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8.2 “Legacy” child element ....................58 8.2.1 Safety-related parameters ................58 8.2.1.1 Rotational direction ................58 8.2.1.2 Safe integration time ................ 58 TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 85 TR-ECE-BA-GB-0169 v01...
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11 Checklist, Part 2 of 2 ........................84 12 Appendix ............................85 12.1 POWERLINK certificate ....................85 12.2 EU Declarations of Conformity ..................85 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 5 of 85...
Revision index Revision index Modification Date Index First issue 06/19/2023 TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
The following documentation therefore also applies: ● See the chapter "Other applicable documents" in the Safety Manual http://www.tr-electronic.de/f/TR-ECE-BA-GB-0142 ● Product data sheets https://www.tr-electronic.com/s/S025323 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 7 of 85...
“Industrial Ethernet - Planning and Installation Guide” 10. IAONA Directive ISO/IEC 11801, Information technology - Application-neutral EN 50173 communication cable systems TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Operating mode with high requirement rate or continuous demand. Probability of dangerous failure per hour. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 9 of 85...
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(proof test) XML Device Description, NON-safety-related device description file openSAFETY Device Description, XOSDD safety-oriented device description file EXtensible Markup Language TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
The SSI interface and the incremental interface, or the optionally available SIN/COS interface, is derived from a single channel and is not evaluated from a safety viewpoint. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 11 of 85...
– The system manufacturer performs a verified test during commissioning and in the event of any parameter modification TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 85 TR-ECE-BA-GB-0169 v01...
SafeModuleOk = false --> STOP Timeout: Monitoring of the measuring system - response time. STOP For checking e.g. cable breakage, power failure etc.. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 14 of 85 TR-ECE-BA-GB-0169 v01...
Ensure adequate dimensioning of the energy supply. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 15 of 85...
Class 2 hubs is recommended for setting up the EPL network. The cable length between two nodes may be max. 100 m. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 85...
However, to ensure signal quality and to minimize possible environmental influences, the use of a twisted-pair cable is also recommended. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 17 of 85...
3.5 Measuring system - POWERLINK synchronization The measuring system synchronizes with the POWERLINK field bus, when the POWERLINK cycle time is a multiple of 500 µs. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 85...
or appropriate protective mechanisms must be provided for the subsequent electronics by the system operator. The signal characteristics of the two possible interfaces are shown below. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 19 of 85...
Figure2: Counter evaluation, Incremental interface Measurement of signals against 0 V Differential measurement Figure 3: Level definition, SIN/COS interface TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 20 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
TR’s own hybrid cable (art. no.: 64-200-021) was used for the measurements. Figure 4: Cable lengths / limit frequencies, TTL version Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 21 of 85...
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Faultless operation of the incremental interface must therefore be checked with the application- dependent parameters before production mode. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 85...
MSB data bit is only read at time (3). For this reason, the number of clock pulses must always be one higher (n+1) than the number of data bits to be transmitted. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 23 of 85...
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Figure 6: Typical SSI transmission sequences High Clock+ High Data+ High internal Monoflop, can be retriggered Figure 7: SSI transmission format TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Faultless operation of the SSI interface must therefore be checked with the application-dependent parameters before production mode. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 25 of 85...
Observe installation sequence First import the file with file extension *.xosdd, then the file with file extension *.XDD. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 27 of 85...
Data transmission TxD/RxD For appropriate measures in case of error, see chapter "Troubleshooting and Diagnosis Options", page 81. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 28 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
System or safety error For appropriate measures in case of error, see chapter "Troubleshooting and Diagnosis Options", page 81. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 29 of 85...
Subnet mask 255.255.255.0 Default gateway 192.168.100.254, can be adapted 4.5 Commissioning via B&R X20 CPU Download technical information: ● https://www.tr-electronic.de/f/zip/TR-ECE-TI-DGB-0383 TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 30 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
The process data can only be accessed indirectly via the safety-related I/O channels, see chapter “TR-Legacy” on page 55. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 31 of 85...
[SafePresetRequest] and [SafePresetPreparation] have been reset …2 reserved TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 32 of 85 TR-ECE-BA-GB-0169 v01...
Steps per revolution: 8192 0…32767 ≙ 15 bit Number of revolutions: The output position does not have a preceding sign. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 33 of 85...
The current scaled actual position is output via the Actual value scaled register. The output position does not have a preceding sign. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 34 of 85...
The preset value is set as new position when the preset adjustment function is executed, see chapter "Preset adjustment function" on page 39. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 35 of 85...
– 2 Data Description [Overflow] Bit = 1, if the speed value is outside the range of –32768…+32767. …2 reserved TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 36 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
8192 0…32767 ≙ 15 bit Number of revolutions: The output position does not have a preceding sign. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 37 of 85...
The current scaled actual position is output via the Actual value scaled register. The output position does not have a preceding sign. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 38 of 85...
1. Finally, the safety control must check that the new position corresponds to the new set position. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 39 of 85...
5.1.3.1 Timing diagram Blue area: Output signals safety control -> measuring system Orange area: Input signals measuring system -> safety control TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 40 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
“TR profile” on page 56. The safety-related process input data can also be used in the NON-safety-related data channel. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 41 of 85...
Bit = 1, if the initialization was successfully completed if the preset control bits Preset Request and Preset Preparation have been reset TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 42 of 85 TR-ECE-BA-GB-0169 v01...
In this case the message in the Status bits register is also deleted. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 43 of 85...
The preset value is set as new position when the preset adjustment function is executed, see chapter "Preset adjustment function" on page 45. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 44 of 85...
1. Finally, the safety control must check that the new position corresponds to the new set position. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 45 of 85...
5.2.1.3.1 Timing diagram Blue area: Output signals safety control -> measuring system Orange area: Input signals measuring system -> safety control TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 46 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
– 2 – 2 Data Description Adjustment was executed (preset executed) …2 Reserved Error during preset execution …2 Reserved Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 47 of 85...
The desired preset value must be in the range of 0 to 536870912 (29 bit). The preset value is set as new position when the preset adjustment function is executed for the NON- safety-related data. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 48 of 85...
Error during preset If the preset adjustment function could not be executed, status bit 2 execution is set to 1. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 49 of 85...
= 1 (0x0000 0010) means that the measuring system operates synchronously with the POWERLINK cycle. Index Subindex Comment Default value Type Attr. 2020h No. of entries UNSIGNED8 Status UNSIGNED32 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 51 of 85...
31 or from page 41. Access is via the I/O channels of the NON-safety-related control part. Index Subindex Comment Default value Type Attr. 4003h No. of entries UNSIGNED8 Outdata_safe Record TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 52 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Speed value Actual value, MultiTurn SafeTRInputMulti UNSIGNED16 component Actual value, SingleTurn SafeTRInputSingle UNSIGNED16 component SafeTRInputScaled UNSIGNED32 Scaled actual value Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 53 of 85...
BOOL reserved ScalingError BOOL Safe scaling error TR-Status 2 UNSIGNED8 reserved SafeTRInputPos UNSIGNED32 Scaled actual value SafeTRInputVel SIGNED32 Speed TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 54 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Preset preparation bit SafePresetRequest BOOL Preset execution bit Preset value, MultiTurn SafeTRPresetMultiturn INTEGER16 component Preset value, SingleTurn SafeTRPresetSingleturn INTEGER16 component Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 55 of 85...
Scaled actual value SafeTRInputVel SIGNED32 Speed SafePresetPreparation BOOL Preset preparation bit SafePresetRequest BOOL Preset execution bit SafeTRPresetValue UNSIGNED32 Preset value TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 56 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
The head-end is not an openSAFETY device. It is not visible in the catalog when the filter is activated for the Safety product group. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 57 of 85...
The time basis is permanently set to 50 ms. You can thus use the value range from 1…10 to set 50…500 ms. Default value = 100 ms. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 58 of 85...
The time basis is permanently set to 5 ms. You can thus use the value range from 1…100 to set 5…500 ms. Default value = 100 ms. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 59 of 85...
Speed factor Unsigned16 Value range: 1-1000 Integration time [ms] Speed integration 16-17 Unsigned16 Default value: 100 time Value range: 1-1000 TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 60 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Measuring system – position decreasing in clockwise direction Backward (facing shaft, flange-mounting) Measuring system – position increasing in clockwise direction Forward (facing shaft, flange-mounting) Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 61 of 85...
Measuring length = steps per revolution * number of revolutions For the purposes of calculation, the parameters Steps/revolution and Number of revolutions can be taken from the measuring system type plate. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 62 of 85...
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The result of the above formula must be rounded up or down. The resulting error is distributed over the total number of revolutions programmed and is therefore negligible. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 63 of 85...
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Number of denominator revolutions 4096 numerator revolutions = 1348.073499 steps / rev. * 1 denominator revolution = 5521709 steps (rounded off) TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 64 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Resolution: scaled steps/rev. 8.3.1.4 Speed factor Indicates the factor value for the parameter Speed format. Lower limit Upper limit 1000 Default Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 65 of 85...
The low-pass filter is reactivated, as soon as the measuring system detects a uniform movement. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 66 of 85 TR-ECE-BA-GB-0169 v01...
For the position deviation in increments, the unscaled resolution of 13 bit = 8192 steps/revolution is always used as the basis. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 67 of 85...
1: Unsafe substitute value value combo box) String 0: not linked Parameter linked (selection via 1: linked to safe sensor combo box) TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 68 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Defines the total number of steps of the measuring system, before the measuring system starts at zero again. Lower limit 2 steps Upper limit 536 870 912 steps Default 536870912 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 69 of 85...
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(zero transition) if the travel is slightly exceeded. For the sake of simplicity, the full revolution range of the measuring system can also be programmed. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany...
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Number of denominator revolutions 4096 numerator revolutions = 1348.073499 steps / rev. * 1 denominator revolution = 5521709 steps (rounded off) Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 71 of 85...
Resolution: scaled steps/rev. 8.3.2.4 Speed factor Indicates the factor value for the parameter Speed format. Lower limit Upper limit 1000 Default TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 72 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
Default 0: no filtering 1: weak filtering, high limit frequency . . . 10: strong filtering, low limit frequency Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 73 of 85...
The preset function can only be executed in the safety-related channel, while the preset function in the NON-safety-related channel is disabled. Selection Value Default not linked linked TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 74 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
The optional secondary interface can therefore also be parameterized in Automation Studio. SSI child element: 0x0000025C_TR-Electronic_CD_582_-EPL_ITF2_SSI.xdd Incremental child element: 0x0000025C_TR-Electronic_CD_582_-EPL_ITF2_Incr.xdd Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 75 of 85...
3: 3 4: 4 5: 5 0: no parity 1: even parity SSI checksum 2: odd parity 3: CRC8 TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 76 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
MSB bit = 1: Error in master system LSB bit = 0: No error LSB bit = 1: Error in test system Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 77 of 85...
= "1" and changes the checksum to odd parity. 8-bit CRC checksum Polynomial: + 1 (Maxim/Dallas) CRC8 Start value: 0xFF Min. Hamming distance: 4 TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 78 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
The number of pulses is set to 4096 5120 pulses 5120 The number of pulses is set to 5120 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 79 of 85...
If the internal diagnosis of the single-channel position acquisition detects an error, forced values (1) are also used for the NON-safety-related channel and reported with the module status ModuleOk=FALSE. TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 80 of 85...
Causes for this can be Tx/Rx Buffer (threshold) must be adapted in the relevant underrun/overflow errors or collision errors. objects. Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 81 of 85...
Bring speed into the permissible range. electrically permissible speed defined in the Acknowledge error via Supply voltage OFF/ON Safety Manual was exceeded TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 82 of 85 TR-ECE-BA-GB-0169 v01...
Octet Strings are simple UNSIGNED8 arrays with a length of 32 bytes. The error must be eliminated as described in chapter "Optical displays". If the error cannot be eliminated, the diagnostic codes can be sent to TR-Electronic for evaluation, stating the article number.
Identification is detected by Measuring System, the openSAFETY Configuration from page 57 Manager) ● All affected safety functions must be checked TR-Electronic GmbH 2023, All Rights Reserved Printed in the Federal Republic of Germany Page 84 of 85 TR-ECE-BA-GB-0169 v01 06/19/2023...
12.1 POWERLINK certificate Download ● http://www.tr-electronic.de/f/TR-ECE-TI-GB-0402 12.2 EU Declarations of Conformity Download, FS02 ● http://www.tr-electronic.de/f/TR-ECE-KE-DGB-0354 Download, FS03 ● http://www.tr-electronic.de/f/TR-ECE-KE-DGB-0358 Printed in the Federal Republic of Germany TR-Electronic GmbH 2023, All Rights Reserved 06/19/2023 TR-ECE-BA-GB-0169 v01 Page 85 of 85...
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