Related Manuals for Bartec PBTC-200-E
Summary of Contents for Bartec PBTC-200-E
- Page 1 Operation and Installation Manual Junction Box with Electronic Thermostat Module PBTC-200-E 27-54C2-4412/E210 Origin Operating Instructions – keep for future reference...
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Page 3: Table Of Contents
Operation and Installation Manual PBTC-200-E Contents About this Manual ............2 Transport ..............16 1.1 Product Safety ............... 2 Installation and Assembly ......... 17 1.2 How to use the Operating and Installation Instructions .. 2 Required Tools / Equipment ..........17 1.3 Symbols and Signs ............ -
Page 4: About This Manual
How to use the Operating and Installation Instructions This manual is part of the Junction Box with Electronic Thermostat Module PBTC-200-E. It is intended for safe and efficient handling of the product. The manual must be kept for future reference and kept close to the PBTC electronic thermostat module junction box so that it is always available to all personnel involved. -
Page 5: Terms And Definitions
All electrical systems and installations must comply with BARTEC GmbH requirements and be installed in accordance with the rele- vant electrical codes and any other applicable national and local codes. Use the Junction Box with Electronic Thermostat Module PBTC-200-E in accordance with the intended use and strictly comply with the operational data specified in section Technical Data. -
Page 6: Certifications / Approvals / Marking
According to enclosure certificate: IECEx DEK 21.0074X DEKRA 21ATEX0118 X Junction Box with Electronic Thermostat Module PBTC-200-E for BARTEC PSB, MSB, HSB+ or HTSB trace heaters IECEx DEK 21.0074X Ex eb mb [ib] 60079-30-1 IIC T6…110 °C (T4) 80 °C…T Ex tb [ib] 60079-30-1 IIIC T 110 °C... -
Page 7: Personal Qualification
The junction box with thermostat module is intended for use in trace heating systems in hazardous areas. The operation together with a Resistance Temperature Device Pt100 and BARTEC heating cables of the type PSB, MSB, HSB+ or HTSB is certified. -
Page 8: Scope Of Delivery
Operation and Installation Manual PBTC-200-E Scope of Delivery Product: PBTC-200-E Silicone pants End seal Green/yellow tube Trace heater Silicone adhesive for grounding braid grommet Cover for junction box Junction box with thermostat module and incl. 4 fixing screws Resistance Temperature Device Pt100 M 21-54C3-7D0001/A Notice: Technical data subject to change without notice. -
Page 9: Device Description
Operation and Installation Manual PBTC-200-E Top unit of the mounting stand Base unit of the mounting stand incl. sealing ring and lock nut Device Description Thermostat module in junction box Illustration with cover for junction box Description Junction box with thermostat module... - Page 10 Operation and Installation Manual PBTC-200-E Illustration without cover for junction box Description Electronic thermostat module ETM-25Ex-C Connection cable Resistance Temperature Device Pt100 Lock nut Resistance thermometer Pt100 DIN rail TS35 21-54C3-7D0001/A Notice: Technical data subject to change without notice. Page 8 / 40 05/2023-EHT-441168 No claims for damage arising from alternations, errors or misprints shall be allowed.
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Page 11: Thermostatmodul
Operation and Installation Manual PBTC-200-E Thermostatmodul Short code/ Designation Function Labelling Rotary coding switch 100’s Adjustment of the temperature setpoint: Digit for 100s value Rotary coding switch 10’s Adjustment of the temperature setpoint: Digit for 10s value Rotary coding switch 1’s... -
Page 12: Led-Status Indication
Operation and Installation Manual PBTC-200-E LED-Status Indication The operating status of the thermostat module is indicated by the LED status display. This is indicated by color and flashing codes. Description of the color and blink codes: Status Continuous ON 1 flash impulse... -
Page 13: Technical Data
Operation and Installation Manual PBTC-200-E Technical Data Dimensions 21-54C3-7D0001/A Notice: Technical data subject to change without notice. Page 11 / 40 05/2023-EHT-441168 No claims for damage arising from alternations, errors or misprints shall be allowed. -
Page 14: Operating Data
Operation and Installation Manual PBTC-200-E Operating Data Parameter Values Nominal operating / control 80 - 277 VAC (50/60Hz) voltage 305 VAC Rated power without load 4,5 W Ambient temperature T -40°C to 55°C Storage temperature -50°C to 70°C Max. pipe temperature max. -
Page 15: Accessories
Operation and Installation Manual PBTC-200-E Accessories Glass cloth tape Catalog No.: GT-164 Part No.: 02-5500-0047 Used to fix the heating cable on pipes. 11 mm x 50 m per roll Maximum withstand temperature: 180 °C (short term (1h) 250 °C) For heating cable PSB, MSB, HSB, HSB+, HTSB and EKL Light, EKL Medium and EKL Premium. - Page 16 Operation and Installation Manual PBTC-200-E Aluminum adhesive tape AT80: Catalog No.: AT80-164 Used to fix the heating cable on pipes. Part No.: 02-5500-0003 AT80: 50 mm x 50 m per roll AT150: AT150: 50 mm x 55 m per roll Catalog No.: AT150-164...
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Page 17: Spare Parts
CAK-E5: Catalog No.: CAK-E5 Silicone end seal for insulation of the end of Part No.: 27-59CZ-90000005 the trace heater. Suitable to all Bartec paral- lel trace heating cable. Approved accordingly CAK-E10: IECEx, ATEX, CSA (ordinary and hazardous Catalog No.: CAK-E10 locations) Part No.: 27-59CZ-90000010... -
Page 18: Functional Description
Operation and Installation Manual PBTC-200-E Functional Description The thermostat module ETM-25Ex-C switches the connected heating load or heating cable on or off by means of a built-in relay. It switches on when the temperature measured at the Resistance Temperature Device Pt100 is lower than the temperature setpoint. It switches off if the measured temperature is higher than the set temperature plus hysteresis. -
Page 19: Installation And Assembly
Operation and Installation Manual PBTC-200-E Installation and Assembly Required Tools / Equipment Safety Instructions WARNING The following tools and equipment are required for installa- tion of the PBTC-200-E: Wire cutters Utility knife Risk of fire or electrical shock due to electric trace ... -
Page 20: Pre-Assembling The Mounting Stand
Operation and Installation Manual PBTC-200-E Pre-assembling the Mounting Stand Slide a trace heater grommet onto the trace heater and into the seal seat. Feed the heating cable through the lower part of the mount- Slide the other trace heater grommet into the free seal ing stand. -
Page 21: Preparing The Heating Cable
Operation and Installation Manual PBTC-200-E Slide the top unit of the mounting stand over the trace Push the grounding braid back. Use the screwdriver to form heater(s). an eyelet. Be careful not to damage the internal insulation Slightly tighten the 4 fixing screws using a hex wrench. Do jacket. - Page 22 Operation and Installation Manual PBTC-200-E Slide the green/yellow tube onto the twisted grounding Remove 115 mm of the internal insulation jacket. Take care not to damage the bus wires. braid. Carefully make an incision into the edges of the heating element.
- Page 23 Operation and Installation Manual PBTC-200-E Pull off the bus wires while holding the heating element. NOTICE Risk of malfunction of the heating system. Before you continue, make sure that the bus wires are intact and not nicked or damaged.
- Page 24 Operation and Installation Manual PBTC-200-E Make sure that all bus wires are intact and not nicked or Thread the silicone pants onto the bus wires You might add further silicone adhesive to ensure optimal damaged. sealing. Slide the silicone pants all the way onto the heating ele- ment.
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Page 25: Installing The Mounting Stand
Operation and Installation Manual PBTC-200-E Installing the Mounting Stand Now, tighten the 4 fixing screws of the top unit of the mounting stand using a 4 mm hex wrench Pull back the trace heaters. For easy cable connection it is enough when the silicone pants stands out of the mounting stand. - Page 26 Operation and Installation Manual PBTC-200-E Install the pipe straps and tighten them firmly using a screwdriver. 21-54C3-7D0001/A Notice: Technical data subject to change without notice. Page 24 / 40 05/2023-EHT-441168 No claims for damage arising from alternations, errors or misprints shall be allowed.
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Page 27: Connecting The Heating Cable And Power Supply
Operation and Installation Manual PBTC-200-E Connecting the Heating Cable and Power Supply Screw the lock nut off the upper part of the mounting foot Insert heating cable into junction box Position junction box on the upper part of the mounting foot ... - Page 28 Operation and Installation Manual PBTC-200-E Unscrew and remove the screw cap from the cable gland body of the cable bushing. Use adjustable spanner Slide the screw cap onto the power cable 21-54C3-7D0001/A Notice: Technical data subject to change without notice.
- Page 29 Operation and Installation Manual PBTC-200-E Feed the mains cable through the cable gland body and junction box Tighten gland cap with 2 Nm tightening torque. Using a torque wrench/combination wrench 21-54C3-7D0001/A Notice: Technical data subject to change without notice.
- Page 30 Operation and Installation Manual PBTC-200-E Connect the wires to the thermostat module according to the wiring diagram: Open the catch of the connection terminals with a slotted screwdriver 3.5 mm and connect the cable 21-54C3-7D0001/A Notice: Technical data subject to change without notice.
- Page 31 Operation and Installation Manual PBTC-200-E Set temperature unit (°C or °F) on the changeover switch Set the temperature setpoint at the rotary coding switch (enter the 100, 10, 1 digit values, see the minimum/maximum value from the temperature control range in section 6.2 Operating Data ). Use a 2.5 mm slotted screwdriver ...
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Page 32: Mounting The Resistance Temperature Device Pt100
Operation and Installation Manual PBTC-200-E Mounting the Resistance Temperature Device Pt100 Cut in a triangle (5 mm) between the bus wires. Mount the Resistance Temperature Device directly on the pipe Mount the Resistance Temperature Device in the lower area of the pipe cross section ... -
Page 33: Applying The Pipe Insulation
Operation and Installation Manual PBTC-200-E NOTICE Insulation resistance measurement is recommended at certain stages: Preliminary test (on the reel, before installation of the trace heater on the construction site) Acceptance test (after installation of the heating circuit and before installation of the thermal insulation) ... -
Page 34: Commissioning
Operation and Installation Manual PBTC-200-E Commissioning The thermostat module may only be commissioned by qualified personnel in accordance with their qualifications. Before carrying out further work on the system or on the junction box with thermostat module, it must be ensured that ... - Page 35 (0-2500 Vdc). Even if optimum conditions may not apply, all insulation resistance values should be greater than the IEC 60079-30.1:2015 minimum recommendation of 20 megohms. However, BARTEC strongly recommends a minimum reading of 1000 megohms. If the reading is lower or fluctuating, refer to section Troubleshooting on page 22.
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Page 36: Operation
During the operation of the electrical trace heating, it must be ensured that all components of the system are operated within the operating data specified by BARTEC. This applies in particular to the observance of maximum maintenance and ambient tempera- tures. -
Page 37: Maintenance
Operation and Installation Manual PBTC-200-E Maintenance WARNING Risk of fire and electric shock from electrical trace heating system Risk of injury due to electric current When starting installation and maintenance work, disconnect all circuits from the power supply and check that they are... -
Page 38: Recommissioning
Operation and Installation Manual PBTC-200-E Recommissioning WARNING Risk of fire and electric shock from electrical trace heating system Risk of injury due to electric current When starting installation and maintenance work, disconnect all circuits from the power supply and check that they are... -
Page 39: Troubleshooting
Operation and Installation Manual PBTC-200-E Troubleshooting Problem Possible cause Remedy Trace heater remains No power supply Check the power wiring for continuity to circuit breaker. cold Trace heater bus wires or power wir- Connect the trace heater and power wiring according to the in- ing not properly connected stallation instructions. -
Page 40: Acceptance And Test Report
Limited Product Warranty Scope BARTEC warrants that all BARTEC products and accessories that are the subject of this manual will be free from defects in materials and workman-ship from and after its date of purchase for a period of 12 (twelve) months. -
Page 41: Eu Declaration Of Conformity
Operation and Installation Manual PBTC-200-E EU Declaration of Conformity 21-54C3-7D0001/A Notice: Technical data subject to change without notice. Page 39 / 40 05/2023-EHT-441168 No claims for damage arising from alternations, errors or misprints shall be allowed. - Page 42 Operation and Installation Manual PBTC-200-E 21-54C3-7D0001/A Notice: Technical data subject to change without notice. Page 40 / 40 05/2023-EHT-441168 No claims for damage arising from alternations, errors or misprints shall be allowed.
- Page 44 BARTEC GmbH Phone: +49 7931 597-0 GLOBAL HEADQUARTERS Max-Eyth-Straße 16 Fax: +49 7931 597-499 97980 Bad Mergentheim info@bartec.com Germany www.bartec.com...