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Bartec PBM-200-E Installation Instructions Manual

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PBM-200-E | PBM-200-E10
Installation Instructions
PBM-200-E | PBM-200-E10 Power entry / Splice connection kit
for up to three trace heaters
for use with BARTEC PSB, MSB, HSB+ or HTSB trace heaters
Origin Installation Instructions

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Summary of Contents for Bartec PBM-200-E

  • Page 1 PBM-200-E | PBM-200-E10 Installation Instructions PBM-200-E | PBM-200-E10 Power entry / Splice connection kit for up to three trace heaters for use with BARTEC PSB, MSB, HSB+ or HTSB trace heaters Origin Installation Instructions...

  • Page 3: Table Of Contents

    Table of contents Overview Certifications / Approvals Technical data Safety Intended Use Foreseeable Misuse Personal Qualification Kit contents Accessories End termination Installation Required tools / equipment Cautions and warnings Preparation of the trace heater(s) Installation of the mounting stand Cable connection Wiring Installation of the end seal Application of the pipe insulation...

  • Page 4: Overview

    Certifications / Approvals This manual covers the installation of the System certificate BARTEC PBM-200-E | PBM-200-E10 Power entry / Splice connection kit. This kit may be used with up to three trace heaters, as power en- IECEx DEK 20.0055X try, splice connection, daisy chain or T-splice.

  • Page 5: Safety

    Installation, commissioning, operation, maintenance or disposal by  unauthorised or unqualified personnel Work on live parts or circuits without switching off the PBM-200-E |  PBM-200-E10 kit or the system Commissioning of damaged or faulty system components or incom- ...

  • Page 6: Kit Contents

    PBM-200-E | PBM-200-E10 Installation Instructions Kit contents The following table lists the kit contents for the PBM-200-E | PBM-200-E10 Power entry / Splice connection kit PBM-200-E | PBM-200-E10 Power entry / Splice connection kit Silicone pants End seal Green/yellow tube...

  • Page 7: Accessories

    Accessories Polyester adhesive tape Catalog No.: PT-164 Part No.: 02-5500-0005 Used to fix the heating cable on pipes. 19 mm x 50 m per roll Maximum withstand temperature: 100 °C For heating cable PSB. Gluing below 10 °C should be avoided. Observe processing instructions on datasheet.
  • Page 8 PBM-200-E | PBM-200-E10 Installation Instructions Aluminum adhesive tape AT80: Catalog No.: AT80-164 Used to fix the heating cable on pipes. Part No.: 02-5500-0003 AT80: 50 mm x 50 m per roll AT150: AT150: 50 mm x 55 m per roll Catalog No.: AT150-164...

  • Page 9: End Termination

    CAK-E5: Catalog No.: CAK-E5 Silicone end seal for insulation of the end of Part No.: 27-59CZ-90000005 the trace heater. Suitable to all Bartec paral- lel trace heating cable. Approved accordingly CAK-E10: IECEx, ATEX, CSA (ordinary and hazardous Catalog No.: CAK-E10 locations) Part No.: 27-59CZ-90000010...

  • Page 10: Installation

    Cautions and warnings The following tools and equipment are required for installation of WARNING the PBM-200-E | PBM-200-E10 Power entry / Splice connection kit: Risk of fire or electrical shock due to electric trace heating sys- Wire cutters Utility knife ...

  • Page 11: Preparation Of The Trace Heater(S)

    Preparation of the trace heater(s) For 3 trace heaters only. For 1 or 2 trace heater(s) see step 5A on page 9. For 1 or 2 trace heaters only. For 3 trace heaters see step 5B on Pass the 3 trace heaters through the base unit of the mounting ...
  • Page 12 PBM-200-E | PBM-200-E10 Installation Instructions Slide a trace heater grommet onto the trace heater(s) and into  Repeat steps 8 to 21 for all trace heaters. the seal seat. Remove 145 mm of the outer jacket on the end of the trace heater.
  • Page 13 Push the green/yellow tube onto the twisted grounding braid.  Remove 115 mm of the internal insulation jacket. Take care not to damage the bus wires.  Carefully make an incision into the edges of the heating element. Take care not to damage the bus wires. ...
  • Page 14 PBM-200-E | PBM-200-E10 Installation Instructions  Pull off the bus wires while holding the heating element. Take care not to damage the bus wires. Remove any remaining heating element that sticks to the bus wires.  CAUTION Risk of malfunction of the heating system. Before you continue, make sure that the bus wires are intact and not nicked or damaged.

  • Page 15: Installation Of The Mounting Stand

    Installation of the mounting stand Make sure that all bus wires are intact and not nicked or damaged.  Pull back the trace heater. For easy cable connection it is  enough when the silicone pants stands out of the mounting stand.
  • Page 16 PBM-200-E | PBM-200-E10 Installation Instructions Tighten the 4 fixing screws of the top unit of the mounting stand Install the pipe straps and tighten them firmly to affix the stand to   using a 4 mm hex wrench. the pipe.

  • Page 17: Cable Connection

    Cable connection Unscrew the lock nut of the top unit of the mounting stand.  Feed the prepared trace heater into the junction box.  Slide the junction box onto the top unit of the mounting stand.  Install the lock nut and tighten it using an adjustable wrench. ...
  • Page 18 The supplied cable gland is suitable for the following cable diameters (outer jacket):  12 to 17 mm (PBM-200-E)  16 to 21 mm (PBM-200-E10) For larger cable diameters contact your local BARTEC representative. 21-54P2-7D0003/A Notice Technical data subject to change without notice.
  • Page 19 Feed the power cable through the cable gland and into the junction box.  Tighten the fixing nut. Make sure that the final tightening torque is 2 Nm.  21-54P2-7D0003/A Notice Technical data subject to change without notice. Page 17 / 26 05/2023-EHT-432731 No claims for damage arising from alternations, errors or misprints shall be allowed.
  • Page 20 PBM-200-E | PBM-200-E10 Installation Instructions For T-connections continue here (PBM-200-E only). For powered connections refer to step 26 on page 16. Remove the pre-mounted cable gland from the junction box using an adjustable wrench.  All required parts for T-connections are included in the splice adaptor kit CAK-M25 (see section Accessories on page 5).

  • Page 21: Wiring

    Wiring For wire connection at the terminals insert a small screwdriver into the screwdriver slot, then insert the wire.  Connect all wires as shown.  Power connection wiring T-connection wiring L1 L2 / N L1 L2 / N 21-54P2-7D0003/A Notice Technical data subject to change without notice.
  • Page 22 PBM-200-E | PBM-200-E10 Installation Instructions NOTICE Insulation resistance measurement is recommended at certain stages: Preliminary test (on the reel, before installation of the trace heater on the construction site)  Acceptance test (after installation of the heating circuit and before installation of the thermal insulation) ...

  • Page 23: Installation Of The End Seal

    Installation of the end seal CAUTION Cut the trace heater off straight.  The silicone adhesive may cause irritation to skin and eyes. Remove 20 mm of the outer jacket.  Avoid eye contact. Avoid repeated or prolonged skin contact. In case of contact with eyes, rinse with water and seek medical advice.

  • Page 24: Application Of The Pipe Insulation

    PBM-200-E | PBM-200-E10 Installation Instructions Observe the  Maximum withstand temperature / max. service temperature end seal and the Max. continuous operating temperature, energized and Max. continuous exposure temperature, de-energized of the heating cable Recommendation for use of heating cable PSB and MSB: ...

  • Page 25: Troubleshooting

    Troubleshooting Problem Possible cause Remedy Trace heater remains No power supply Check the power wiring for continuity to circuit breaker. cold Trace heater bus wires or power wiring Connect the trace heater and power wiring according to the installa- not properly connected tion instructions.

  • Page 26: Ec Declaration Of Conformity

    PBM-200-E | PBM-200-E10 Installation Instructions EC Declaration of conformity 21-54P2-7D0003/A Notice Technical data subject to change without notice. Page 24 / 26 05/2023-EHT-432731 No claims for damage arising from alternations, errors or misprints shall be allowed.
  • Page 27 21-54P2-7D0003/A Notice Technical data subject to change without notice. Page 25 / 26 05/2023-EHT-432731 No claims for damage arising from alternations, errors or misprints shall be allowed.

  • Page 28: Limited Product Warranty

    Scope BARTEC warrants that all BARTEC products and accessories that are the subject of this manual will be free from defects in materials and work- manship from and after its date of purchase for a period of 12 (twelve) months.
  • Page 30 BARTEC GmbH Phone: +49 7931 597-0 GLOBAL HEADQUARTERS Max-Eyth-Straße 16 Fax: +49 7931 597-499 97980 Bad Mergentheim info@bartec.com Germany www.bartec.com...

This manual is also suitable for:

Pbm-200-e10

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