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Bartec ELS-200-E Installation Instructions Manual

High profile end seal with cold applied connection technology
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ELS-200-E | ELS-200-A
Installation Instructions
ELS-200 high profile end seal
with cold applied connection technology
for use with BARTEC PSB, MSB, HSB, HSB+ or HTSB trace
heaters
Origin Installation Instructions
Consignes d'installation
Kit pour la pose d'embouts d'étanchéité faciles d'accès ELS-200
à technologie de connexion froide
à utiliser avec les câbles chauffants de type BARTEC PSB, MSB,
HSB, HSB+, HTSB
Manuel d'installation original

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Summary of Contents for Bartec ELS-200-E

  • Page 1 ELS-200-E | ELS-200-A Installation Instructions ELS-200 high profile end seal with cold applied connection technology for use with BARTEC PSB, MSB, HSB, HSB+ or HTSB trace heaters Origin Installation Instructions Consignes d’installation Kit pour la pose d'embouts d'étanchéité faciles d'accès ELS-200 à...

  • Page 3: Table Of Contents

    Table of contents Overview Certifications / Approvals / Marking Technical data Safety Intended Use Foreseeable Misuse Personal Qualification Kit contents Accessories Installation Required tools / equipment Cautions and warnings Preparation of the trace heater Installation of the end seal Installation of the mounting stand and top cover Application of the pipe insulation Troubleshooting Limited product warranty (North America)

  • Page 4: Overview

    ELS-200 high profile end seal Installation Instructions Overview Certifications / Approvals / Marking This manual introduces the installation of the BARTEC ELS-200 high System certificate profile end seal. IECEx DEK 20.0055X DEKRA 20ATEX0093 X ELS-200 high profile end seal for BARTEC PSB, MSB trace heaters IECEx DEK 20.0055X...

  • Page 5: Technical Data

    Technical data Top cover with mounting stand Ambient temperature range -55 °C to +55 °C for IECEx -40 °C to +55 °C (-40 °F to 131 °F) for CSA Min. Installation Tempera- ture for IECEx -55 °C for CSA -40 °C (-40 °F) Max.

  • Page 6: Safety

    WARNING cover with mounting stand and connection technology (CAK). It can be used in trace heating systems combined with BARTEC heating Risk of fire or electrical shock due to electric trace heating system. Follow these guidelines to avoid personal injury or material damage.
  • Page 7 Tous les systèmes et installations électriques doivent être conformes au Kit pour la pose d'émbouts d'étanchéité en dehors de l'isolation aux exigences de BARTEC GmbH et être installés conformément aux thérmique ELS-200 codes électriques pertinents et à tout autre code national et local appli- ...

  • Page 8: Kit Contents

    ELS-200 high profile end seal Installation Instructions Kit contents The following table lists the kit contents for the ELS-200 high profile end seal: ELS-200 high profile end seal with cold applied connection technology Silicone adhesive End seal Trace heater grommet Top cover Top unit of the mounting stand Base unit of the mounting stand...

  • Page 9: Accessories

    Accessories The following accessories are available for the US-Version of ELS-200 high profile end seal: Stainless steel pipe straps for pipe ø up to 3” / DN80: Catalog No: PC-1 Stainless steel, for attaching mounting stands Part No.: 03-6510-0228 on pipes etc. No special tooling required. for pipe ø...
  • Page 10 CAK-E5/E10 Cold applied end seal CAK-E5: Catalog No.: CAK-E5 Silicone end seal for insulation of the end of the Part No.: 27-59CZ-90000005 trace heater. Suitable to all Bartec parallel trace heating cable. Approved accordingly CAK-E10: IECEx, ATEX, CSA (ordinary and hazardous Catalog No.: CAK-E10 locations) Part No.: 27-59CZ-90000010...

  • Page 11: Installation

    Installation Required tools / equipment Cautions and warnings The following tools and equipment are required for installation of the WARNING ELS-200 high profile end seal: Risk of fire or electrical shock due to electric trace heating system.  Wire cutters ...
  • Page 12 Avoid water accumulation in the mounting stand! BARTEC recommends applying the pipe insulation immediately after installing the junction box and the mounting stand.  Be sure to leave a service loop to ensure adequate heater length to install the end seal.

  • Page 13: Preparation Of The Trace Heater

    Preparation of the trace heater  Pass the trace heater through the base unit of the mounting stand.  Do not fix the mounting stand on the pipe yet.  Slide the trace heater grommet onto the trace heater and into the ...

  • Page 14: Installation Of The End Seal

    ELS-200 high profile end seal Installation Instructions Installation of the end seal CAUTION  Cut the trace heater off straight. The silicone adhesive may cause irritation to skin and eyes. Avoid  Remove 20 mm (3/4") of the outer jacket. eye contact.

  • Page 15: Installation Of The Mounting Stand And Top Cover

    Installation of the mounting stand and top cover  Pull back the trace heater. The end seal should slightly stand out of  Now, tighten the 4 fixing screws of the top unit of the mounting the mounting stand. stand using a 4 mm hex wrench. 21-54E2-7D0003/A Notice Technical data subject to change without notice.
  • Page 16 ELS-200 high profile end seal Installation Instructions  Install the pipe straps and tighten them firmly using a screwdriver.  Slide the top cover onto the top unit of the mounting stand.  Tighten the top cover using tongue and groove pliers. 21-54E2-7D0003/A Notice Technical data subject to change without notice.

  • Page 17: Application Of The Pipe Insulation

    NOTICE Insulation resistance measurement is recommended at certain stages:  Preliminary test (on the reel, before installation of the trace heater on the construction site)  Acceptance test (after installation of the heating circuit and before installation of the thermal insulation) ...

  • Page 18: Troubleshooting

    ELS-200 high profile end seal Installation Instructions Troubleshooting Problem Possible cause Remedy Trace heater remains No power supply Check the power wiring for continuity to circuit breaker. cold Trace heater bus wires or power wiring not Connect the trace heater and cold lead cable according to the installa- properly connected tion instructions.

  • Page 19: Limited Product Warranty (North America)

    Scope BARTEC warrants that all BARTEC products and accessories that are the subject of this manual will be free from defects in materials and workman- ship from and after its date of purchase for a period of two (2) years.

  • Page 20: Limited Product Warranty (Worldwide, Excepting North America)

    Scope BARTEC warrants that all BARTEC products and accessories that are the subject of this manual will be free from defects in materials and workman- ship from and after its date of purchase for a period of 12 (twelve) months.

  • Page 21: Ec Declaration Of Conformity

    EC Declaration of conformity 21-54E2-7D0003/A Notice Technical data subject to change without notice. Page 19 / 20 05/2023-EHT-432745 No claims for damage arising from alternations, errors or misprints shall be allowed.
  • Page 22 ELS-200 high profile end seal Installation Instructions 21-54E2-7D0003/A Notice Technical data subject to change without notice. Page 20 / 20 05/2023-EHT-432745 No claims for damage arising from alternations, errors or misprints shall be allowed.
  • Page 24 BARTEC GmbH Phone: +49 7931 597-0 GLOBAL HEADQUARTERS Max-Eyth-Straße 16 Fax: +49 7931 597-499 97980 Bad Mergentheim info@bartec.com Germany www.bartec.com...

This manual is also suitable for:

Els-200-a

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