LS tractor XU6158 Operator's Manual
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LS tractor XU6158 Operator's Manual

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LS TRACTOR
OPERATOR'S MANUAL
XU6158 XU6163 XU6168

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  • Page 1 LS TRACTOR OPERATOR'S MANUAL XU6158 XU6163 XU6168...
  • Page 3 CALIFORNIA PROPOSITION 65 WARNING WARNING : Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.  Always start and operate the engine in a well-ventilated area. ...
  • Page 4 FEDERAL and CALIFORNIA EMISSION CONTROL SYSTEM WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB), U.S. Environmental Protection Agency (EPA), and LS Mtron Ltd. (LS Mtron) are pleased to explain the emission control system warranty on your 2019 model year engine.
  • Page 5 Any warranted part which is scheduled only for regular inspection in the written instructions shall be warranted for the warranty period defined above, provided that there has been no abuse, neglect or improper maintenance or usage of your engine. A statement in the written instructions to the effect of "repair or replace as necessary"...
  • Page 6 Limited Emission Control Systems Warranty, you should contact LS Mtron at the address below for assistance. If you need additional assistance or information concerning the Limited Emission Control System Warranty, contact: 1. LS Mtron Ltd. 2. LS Tractor USA LLC 886, Gwahak-Ro, Bongdong-Eup Ricky Mark Wanju-gun, Jeollabuk-Do, Korea...
  • Page 7 What is not covered by the Limited Emission Control System Warranty This warranty does not cover: 1. Malfunctions in any part caused by any of the following: misuse, abuse, improper adjustments, modifications, alteration, tampering, disconnection, improper or inadequate maintenance, or use of fuels not recommended for the engine as described in the Maintenance Manual.
  • Page 8 What is covered by the Limited Emission Control System Warranty The following is a list of systems and parts that are considered a part of the Emission Control System and are covered by the Limited Emission Control System Warranty for engines which were built to conform to CARB and EPA regulations: IMPORTANT! This may not include expendable maintenance items such as nozzle assemblies and rubber flanges.

  • Page 9: Table Of Contents

    CONTENTS 1. General Notices for Safety 1-1. Note to the owner – General information · · · · · · · · · · · · · · · · · · · · · 1-1 (1) Before using the tractor · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1-3 (2) Manual scope and required training level ·...
  • Page 10 CONTENTS 2-2. Safety device (1) Hood (Bonnet) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-9 (2) Fender ·...
  • Page 11 CONTENTS (4) GSP lever (if fitted) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-32 (5) Parking brake lever ·...
  • Page 12 CONTENTS 4-5. Field Operations (1) Rear 3-point linkage · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-18 (2) Power take-off (PTO) operation ·...
  • Page 13 CONTENTS (7) Cleaning of Radiator and Radiator screen · · · · · · · · · · · · · · · · · · · · · 5-23 (8) Tire air pressure & damage · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-23 (9) Tightening state of bolts and nuts of each part ·...
  • Page 14 CONTENTS 5-14. General maintenance (When required) (1) Air-bleeding from Fuel system · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-43 (2) Fuse &...

  • Page 15: General Notices For Safety

    1. General Notices for Safety 1-1. Note to the owner – General information Operator’s manual Please have all operators read this manual carefully and keep this manual available for ready reference. Read this manual to make sure that you have a complete understanding of how to operate this tractor safely, correctly, and for the most effective performance of the tractor.
  • Page 16 Your authorized local dealer and service Your authorized local dealer has performed a pre-delivery setup, inspection, and testing to make sure that your tractor operates at its best performance level. Your authorized local dealer will instruct you in the general operation of your new equipment. Your dealer's staff of factory-trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor.

  • Page 17: Before Using The Tractor

    (1) Before using the tractor ※ Must read and understand this operator’s manual carefully and always refer to information and prescriptions outlined in this manual to prevent all potential health and safety risks. ◆ General information for intended use  Your tractor is designed and manufactured to pull, to carry, to supply the power a variety of mounted or towed equipment for agriculture.
  • Page 18 Never remove or modify or change the driver’s protection device or safety device arbitrary. Any unauthorized modifications made to this tractor can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this tractor. Do not make any unauthorized modifications.

  • Page 19: Manual Scope And Required Training Level

    (2) Manual scope and required training level Introduction to this manual Routine service and maintenance This manual gives information about the use of Routine service and maintenance consists of your tractor as intended and under the the daily activities necessary to maintain the conditions foreseen by manufacturer during proper tractor function.
  • Page 20 Conversion activities rebuild your tractor in a configuration that is appropriate for a specific job site, crop, and/or soil conditions (e.g., installation of dual wheels). Conversion activities must be done: • By trained service personnel familiar with the tractor characteristics. •...

  • Page 21: Metric And Imperial Units Abbreviations

    (3) Metric and Imperial units abbreviations Metric unit Imperial unit Name Symbol Name Symbol Square meter Square foot Area Square centimeter Square inch Square millimeter Square inch ampere ampere Electricity volt volt kilonewton pound Force newton pound megahertz megahertz Frequency Kilohertz Kilohertz hertz...
  • Page 22 Metric unit Imperial unit Name Symbol Name Symbol hour hour Time minute minute second second Newton meter Pound foot lb.ft Torque Kilogram meter Kg.m Pound foot lb.ft kilometer per hour km/h mile per hour Velocity meter per second foot per second ft/s Cubic meter Cubic yard...

  • Page 23: Product Identification Number (Pin)

    (4) Product Identification Number (PIN) The tractor and major components are identified with Product Identification Number (PIN) plates. You should supply the PIN plate data to your authorized local dealer when requesting parts or service, and also to identify the tractor in case of theft. ①...
  • Page 24 ③ Roll Over Protective Structure (ROPS) Product Identification CABIN Number (PIN)  The Roll Over Protective Structure (ROPS) PIN plate③ is located on the left-hand side rear steel plate of the cabin. For roll-bar models, it is located on the right-hand side of the ROPS connector plate.

  • Page 25: Operator's Manual Storage

    (5) Operator's manual storage  The operator’s manual must be stored in a secure place prior to operation and it must be kept available for use by all operators.  Depending on the driver’s seat, manual storage box is installed on the rear side of the driver’s seat.

  • Page 26: Tractor Orientation

    (6) Tractor orientation NOTE: On this equipment, left-hand and right- Left-hand view hand are determined by standing behind the unit, looking in the direction of travel. Front view Rear view When reading this Operator's Manual, refer to Front the right figure for the discrimination of the directions.

  • Page 27: Safety Precautions (Read This For Safety Before Using)

    1-2. Safety Precautions - read this for safety before using. (1) Notices before using the tractor  For Safety operation : Before using this tractor, read carefully and understand this operator's Read Operator’s manual and operator’s manual of the mounted Manual carefully.
  • Page 28  Protect Children : Pay special attention to children (or a child) while using the tractor or during storage. - Make sure children keep a safe distance from the tractor and all implements before using the tractor. Be alert to the presence of children. - Do not let children or an untrained person operate the tractor.
  • Page 29  Protective Structures : For the operator’s safety, various protective structures, i.e. Bonnet (Hood), Fan cover, PTO safety cover, PTO shaft protection cap, Roll-bar or another Roll-over Protective Structure, etc. are attached on the tractor. If these structures are modified or removed by user arbitrarily, it may cause serious accident.
  • Page 30  Level of protection of the OPS (Operators Protection Structure) : This tractor does NOT provide protection against - falling objects, such as branches, logs or tree limbs, low hanging wires in the forest, orchard or construction area. - toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the tractor.

  • Page 31: Notices When Starting Engine

    (2) Notices when starting Engine  Check each part with reference of “5. Lubrication and Maintenance” in this manual. If necessary, repair or replace it immediately. Especially, check if safety protection structures or covers are attached originally and the bolts and nuts are tightened well.

  • Page 32: Notices While Operating/Using The Tractor

    (3) Notices while operating/using the tractor  Ventilation Warning ▶It is very dangerous to work in a closed area. The poisonous exhaust gas may cause serious damage to the human body. If you should work in this area, make sure to ventilate well and put on the protective mask.
  • Page 33  Obey the traffic rules while driving on public roads. Do not exceed the local legal speed limit. Use a beacon or slow moving vehicle (SMV) to indicate that the vehicle is slow moving.  If you can not drive the tractor due to a failure, move the tractor to a safe place and install troubled vehicle (safety tripod).

  • Page 34: Notices When Connecting Implement

    (4) Notices when connecting Implement  Attach or detach the implement on wide and level ground.  Do not use the tractor in combination with equipment arbitrary, without having consulted the specific operator’s manual provided with the equipment.  You have to stay clear from the three-point linkage when controlling it.

  • Page 35: Notices When Towing The Tractor

    (5) Notices when towing the tractor  If your tractor needs to be towed for a short distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.

  • Page 36: Notices When Servicing The Tractor After Work

    (7) Notices when servicing the tractor after work  Check and maintenance must be performed after stopping the engine and cooling down the engine sufficiently.  DO NOT pour water into the radiator or engine when engine is hot. The engine or radiator may crack.

  • Page 37: Notices When Handling Diesel Fuel

     Before servicing the tractor, attach a “DO NOT OPERATE” warning tag to the tractor in an area that will be visible. DO NOT DO NOT OPERATE OPERATE  Electric sensors, switches, harness, involving engine control unit(if fitted) is very sensitive and Reason : delicate.

  • Page 38: Notices When Leaving The Tractor

    (9) Notices when leaving the tractor  Stop the tractor on level ground.  Place the transmission gear in neutral and put PTO switch to “OFF” position.  Lower the mounted implements on the ground.  Apply the parking brake. ...

  • Page 39: Tractor Stability

    (11) Tractor stability ▶ Driving hazard! To prevent tractor instability, ALWAYS consider and follow the tractor Warning stability requirements in this manual. Failure to comply could result in death or serious injury. The following procedure describes the requirements for tractor stability and how to calculate the required front-mounted and rear-mounted ballast.
  • Page 40 Necessary data to evaluate stability To get this value refer to: Mass of the unladen tractor = Tractor with standard See chapter 7 in this equipment, minimum fuel, no weights or liquid ballast, manual. no operator, and single wheel equipment Front axle load of unladen tractor See chapter 7 Rear axle load of unladen tractor...
  • Page 41 Constant parameters Minimum ratio: actual Legal axle load of laden requirement front axle/ mass of the unladen tractor 0.45 Minimum ratio: actual Legal axle load of laden requirement rear axle/ mass of the unladen tractor Required front ballast To calculate Ballast required at the front when carrying a load RW at the rear CALCULATION OF FWr...

  • Page 42: Ecology And The Environment

    (12) Ecology and the environment Soil, air and water is essential elements for human life. To contribute to environment preservation of the Earth, we are trying to minimize the environment pollution necessitated by general business activity such as product design, manufacturing, distribution, etc. Several substances and products derived from chemical and petrochemical products are major portion of environment pollution and must be disposed of according to environment laws or related regulations, and common sense.
  • Page 43 Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. We strongly recommends that you return all used batteries to a authorized local dealer, who will dispose of the used batteries or recycle the used batteries...

  • Page 44: Symbols

    (13) Symbols The followings show the symbols and its meaning used for the tractor. Refer to operator’s Gear Neutral Low speed manual. Caution! Forward/Reverse High speed Engine speed Battery charging Forward control (throttle) Engine speed Fuel level Reverse control (throttle) Turn signal Fuel filter 4WD engage...

  • Page 45: Safety Decals

    (14) Safety Decals ① Handling and Maintenance of Safety Decals  For intended use and personal safety of the operator, the safety decals (labels) are attached to the parts related with safety operation.  Before operating or maintenance of the tractor, check the position and read the instructions carefully. ...
  • Page 46 1. Location : On the lower side of left-hand front wind shield. - Only clean diesel fuel not contaminated. - Ultra low sulfur diesel (S<10mg/kg). - Do not smoke while refueling and keep any type of flame away. - Maximum of 7% biodiesel(B7) - Part No.
  • Page 47 5. Location : On the right side of the right-hand rear mud guard for cabin models / On top of left-hand fender for roll-bar models. - HIGH PRESSURE FLUID HAZARD - To prevent serious injury or death; • Relieve pressure on system before repairing, adjusting or disconnecting.
  • Page 48 9. Location : On the left-hand cabin pillar for cabin models, on top of right-hand fender for roll-bar models. ① CAUTION - PTO selector & lever must be in “OFF” position to start engine. - Do not operate on hard surfaces with 4WD engaged.
  • Page 49 10. Location : On the left/right-hand side of the ROPS frame. (Roll-bar model only) - TO PREVENT SERIOUS INJURY OR DEATH; • Never operate a tractor without a certified ROPS. • Always fasten seat belt when operating tractor with ROPS in upright position. •...
  • Page 50 13. Location : On the right-hand side of the hood cover. - TO PREVENT SERIOUS INJURY OR DEATH; • During the DPF regeneration process, the exhaust stack and surrounding hood area becomes extremely hot. • Park the tractor away from highly flammable materials and person.
  • Page 51 17. Location : On top of the right-hand fender for roll-bar models, on the right-hand window glass for cabin models. - CAUTION; Periodically, the DPF will require the regeneration. This is an automatic function unless inhibited by operator. 1) Automatic : The DPF regeneration lamp will illuminate indicating the regeneration is needed.
  • Page 52 18. Location : On the right-hand side of the rear fender. - WARNING - Avoid injury ! - Activate the external hydraulic control switches only while standing to the side of the machine (outboard of the tires). - DO NOT stand on or near the implement or between the implement and machine.

  • Page 53: Instructional Decals

    (15) Instructional Decals ① Instructional Decals and Attaching position – Cabin model The following instructional signs are placed on your tractor as a guide for your safety and for those working with you. Walk around the tractor and note the content and location of these instructional signs before operating your tractor.
  • Page 54 ② Instructional Decals and Attaching position – Roll-bar model The following instructional signs are placed on your tractor as a guide for your safety and for those working with you. Walk around the tractor and note the content and location of these instructional signs before operating your tractor.
  • Page 55 1. Location: On the right-hand side of the instrument panel cover. - PTO switch - Part No. : 40192107 2. Location: On the right-hand side of the body panel cover under the instrument panel. - Key switch. - Part No. : 40008781 3.
  • Page 56 6. Location: On top of right-hand instrument panel cover. - Start and stop of the turbocharger engine - Part No. : 40394847 7. Location: On the right-hand side hydraulic lever guide. - Hydraulic lift control (position and draft control lever) - Part No.
  • Page 57 11. Location: on the left-hand engine frame. - Hood opening knob - Part No. : 40032952 - It may vary depending on the market.(optional) 12. Location: On the right-hand side below the driver’s seat. - Differential lock pedal - Part No. : 400008815 13.

  • Page 58: Long-Term Storage

    1-3. Long-term storage (1) Preparation for storage ※ Wash your tractor cleanly and follow the procedure as below.  Apply grease or lubricant oil or spray paint to the non-painted metal to avoid corrosion. Keep the tractor in a covered, dry and well-ventilated place.

  • Page 59: Check & Maintenance During Storage

    ▶ When restarting engine at the end of long-term storage, follow the instructions of Warning the “Preparation for Reuse” as below. (2) Check & Maintenance during storage  Apply grease or lubricant oil regularly to the non-painted parts.  Check the leakage of fuel, oil and coolant. If necessary, repair the damaged part. ...

  • Page 60: Preparation For Reuse

    (3) Preparation for Reuse ※ When using first after long-term storage, check each part as below.  Inflate the tires to the recommended pressures and remove the blocking.  Check the damaged part or loosen part.  Check the leakage of fuel, coolant, engine oil, transmission and front axle oil. ...

  • Page 61: Instruction For Safe Operation

    2. Instruction for Safe Operation (1) The name of each part ① Roll-Bar type ROPS (Roll bar) Driver’s Seat Steering wheel Instrument panel Bonnet (Hood) Headlights Fender Sub step Grab handle Fuel Tank Front axle Front ballast weight (optional) 2 - 1...
  • Page 62 ② Cabin type Cabin (ROPS) Steering wheel Driver’s Seat Instrument panel Bonnet (Hood) Head lights Fender Sub step Fuel tank Front axle Front ballast weight (optional) 2 - 2...

  • Page 63: Boarding And Exiting The Tractor

    2-1. Boarding and Exiting the tractor (1) Boarding the tractor Grab handle ① Roll-Bar type  Whenever possible, use the left-hand side step for entering. Sub step  When boarding the tractor, use the sub-step , steering wheel and grab handle on the left fender. ...

  • Page 64: Seat Adjustment

    (2) Seat adjustment ① Roll-bar type  Before operating the tractor, adjust the position of driver’s seat according to body size and length.  Seat F/R adjustment lever 1) After sitting on driver’s seat, move the seat F/R adjustment lever up to release the lock. 2) Move the driver’s seat forward or backward depending on driver’s body length.
  • Page 65 ② Cabin type  Before operating the tractor, adjust the position of driver’s seat according to body size and length.  Seat F/R adjustment lever Back rest angle 1) After sitting on driver’s seat, move the seat F/R adjustment lever adjustment lever up to release the lock.

  • Page 66: Seat Belt

    (3) Seat belt  Always wear the seat belt before operating the ROLL-BAR tractor and adjust the belt to fit the operator. Buckle 1. Insert the seat belt end into the buckle until a “click” indicates it is properly engaged. Seat belt 2.

  • Page 67: Tilting Steering Wheel

    (4) Tilting steering wheel  Pull the tilt lever upward to release the steering wheel and tilt the steering wheel to the desired position.  And, push the tilt lever downward to lock the Tilt lever Steering wheel steering wheel in place, and make sure to check the column locked in place.

  • Page 68: Exiting The Tractor

    (6) Exiting the tractor ① Door (Left / Right) Door release lever Grab handle  Whenever possible, use the left-hand side door for exiting.  To open the left/right cabin door, push the door release lever downward, and use the grab handle to push the door outside.

  • Page 69: Safety Device

    2-2. Safety device (1) Hood (Bonnet) Hood (Bonnet)  Hood is a protection device to prevent an unintended access to the rotating parts around engine; cooling fan, fan belt and rotating shaft and pulley.  Do not remove and modify the hood. (2) Fender ...

  • Page 70: Roll-Over Protective Structure (Rops)

    (4) Roll-Over Protective Structure (ROPS) (optional) ① Foldable roll-bar type  The Roll-Over Protective Structure (ROPS) is ROPS (Roll-bar) integrated and certified structure for driver’s safety. This structure will reduce the risk of serious injury or death when being over-turned. ...
  • Page 71  How to fold the upper frame of the roll-bar. 1. Loosen the bolts②, ④ and nuts on both sides. It is not necessary to remove them completely. 2. Remove the pins③ on both sides and fold the upper frame backward. Be careful of the possibility that your body might be hurt by sudden folding due to its own weight.
  • Page 72 ② Cabin  This Roll-Over Protective Structure, Cabin is an Cabin integrated and certified structure for driver’s safety. This structure will reduce the risk of serious injury or death when being over-turned.  DO NOT remove, modify or repair the cabin arbitrary.

  • Page 73: Instruments And Controls

    3. Instruments and Controls 3-1. Instrument panel and Front controls Important to owner, read carefully Shuttle lever Instrument panel Throttle lever Light switch PTO switch Turn signal light switch Key switch Hazard warning light indicator Tilt lever (See page 2-7) Horn switch Brake pedals Grille work...

  • Page 74: Instrument Panel

    (1) Instrument panel 12 DPF temperature indicator Tachometer 13 ESC mode indicator Turn signal indicators(Left/Right) 14 Cold start aid indicator Forward-reverse indicator(optional) 15 Hydraulic oil pressure indicator(optional) High beam indicator 16 Fuel level gauge Parking brake indicator 17 Engine oil pressure indicator Engine coolant temperature gauge 18 Battery charging warning indicator Cruse control drive indicator(Not used)
  • Page 75 Tachometer  The tachometer shows the engine revolutions per minute (“30” means 3000rpm). The display will return to zero when the engine is not running. Turn signal indicators (Left/Right)  When turning on the turn signal lights with the combination switch, the front/rear turn signal lights and this indicator will blink simultaneously.
  • Page 76 Cruse control drive indicator (Not used)  This indicator is not used in this model. PTO operation indicator  When the key switch is “ON” position, the PTO mode switch(optional) is placed in “MANUAL” position and the PTO switch is placed “ON” position, this indicator will be turned on and the rear PTO will rotate.
  • Page 77 b. Engine Speed Control(ESC) and FMI code  The engine speed stored in ECU for Engine Fig.3 Speed Cruise Control(ESC) is displayed in Diagnosis error code normal status.  If any of errors related to the engine control occurs, FMI code to be able to know the error type or pattern will be displayed by turns additionally with the engine diagnosis error codes as shown [Fig.3].
  • Page 78 13 ESC mode indicator  This indicator is turned on when operating the ESC main switch to “ON” position and the ESC mode is ready. 14 Cold start aid indicator  When the cold start aid device is working, this indicator will be turned on, and it will be turned off about 10 seconds later.
  • Page 79 19 Fuel filter warning indicator  When there is excess water in the fuel filter, this indicator will be turned on. If this indicator is turned on, remove the water in the fuel filter. (See chapter 5-5-(1) in this manual.) 20 Vehicle control error warning indicator ...

  • Page 80: Key Switch

    (2) Key switch  OFF - power off (engine stop)  ON - power on & automatic glow Start  Start - engine start  As soon as the engine starts, turn the ignition key to “ON” position immediately. If not, it may cause damage to the starter motor.

  • Page 81: Turn Signal Light Switch

    (3) Turn signal light switch  This switch is used to give information to other vehicles when turning to the left or right.  If turning the switch clockwise, the right turn signal lights② are blink. Right turn -If turning the switch counter-clockwise, the left turn signal lights③...

  • Page 82: Light Switch

    (4) Light switch  Combination light switch is used to turn on/off the following lights. Light switch ① Instrument panel lights, ② Side lights. ③ Tail lights, ④ Headlights.  This switch has four functions as follows.  - Instrument panel and all lights are OFF. - Instrument light and side lights are ON.

  • Page 83: Hazard Warning Light Switch

    (5) Hazard warning light switch  This is used to warn other vehicles in case of emergency status.  If pressing the upper side (symbol part) of the switch, all the turn signal lights②,③ will blink.  Use this hazard warning light switch in emergency situations according to your local traffic regulation.

  • Page 84: Horn Switch

    (6) Horn switch  Press the upper side(symbol part) of the switch for sounding off the horn.  If releasing the switch, it will return to the original position and the operation of the horn will be stopped. Horn switch (7) Grille work light switch ...

  • Page 85: Dpf Switch

    (8) DPF switch  This switch is used to select the Regeneration mode or the Inhibited regeneration mode. - Regeneration mode : If the soot is loaded over the designated level and the engine is warmed up enough, the DPF regeneration will be processed automatically by ECU.
  • Page 86 If you have any questions in the operation of this emission system, please contact an authorized local LS tractor dealer. ▶Burn hazard ! During the Diesel Particulate Filter (DPF) regeneration process, the exhaust stack and fixed hood area becomes extremely hot.
  • Page 87 ④ Indicator illumination on instrument panel  The indicators related to the DPF regeneration have several illumination figures and its meanings as follows. Read carefully and keep in mind the instructions well. Symptom & Indicators figures Possible cause Remarks Actions 1.
  • Page 88 ⑤ Regeneration mode  In this mode, the operator does not have to take any actions, the system is activated automatically by the engine electronic controller. NOTE : The regeneration is the normal operating mode.  The regeneration will be activated by ECU ; - When soot’s rate reaches 100% or more.
  • Page 89 ⑥ Inhibited regeneration mode NOTICE : Only use this mode when regeneration needs to be delayed or stopped because of an operation condition that may risk a fire hazard due to high exhaust temperatures during regeneration. NOTE : Even if the DPF regeneration indicator(1) is ON during the regeneration process, the inhibited regeneration mode can be set.

  • Page 90: Pto Switch

    (9) PTO switch  The engine starts only when the PTO switch is placed in “OFF” position for safety.  After starting the engine, you must comply with the following instructions. 1. Check the safety conditions around the implement. 2. Place the PTO gear lever(if fitted) to the desired PTO switch position.

  • Page 91: Shuttle Lever (Synchro-Shuttle)

    (11) Shuttle lever (Synchro-shuttle)  This is used to select the Forward or Reverse.  FORWARD : Push the lever forward. Forward REVERSE : Pull the lever backward.  Before reversing the tractor, lower the engine speed and check the safety conditions behind the tractor.

  • Page 92: Throttle Pedal

    (13) Throttle pedal  This pedal is used to control engine speed when Throttle pedal running on the road.  When using the throttle pedal, the throttle lever must be placed on the LOW speed position.  There is a sensitive electric sensor on the throttle pedal.

  • Page 93: Brake Pedals

    (15) Brake pedals  The brake pedals of your tractor can be operated Brake pedal latch independently after disconnecting the brake pedal latch. The left/right brake pedals transmit the braking force on each wheel.  When stopping the tractor, press both brake pedals together.

  • Page 94: Beacon Lamp Switch (If Fitted)

    (16) Beacon lamp switch (if fitted) ① Cabin model Cabin  It is used to turn on/off the beacon lamp connected to beacon connectors.  The beacon connectors are installed on the left and right-hand side under the cabin roof. ...

  • Page 95: Right-Hand Controls And Cabin Pillar

    3-2. Right-hand controls and Cabin pillar Important to owner, read carefully Work light switch (Cabin only) Indoor light Window wiper switch (Cabin only) (Cabin only) Engine speed control switch Remote control (Cabin only) lever (Page 3-43) PSS Mode select switch (Page 3-37) Electrical power Auto lift control...

  • Page 96: Creeper Gear Lever (If Fitted)

    (2) Creeper gear lever (if fitted)  It is used to work with very low driving speed (creeper speed). When doing general work or traveling on the road, select the standard speed. Creeper gear lever  If pulling this lever upward, the creeper gear is Creeper range engaged, and if pushing it downward, the creeper gear is disengaged.

  • Page 97: Work Light Switch

    (4) Work light switch ① Roll-bar type (Rear)  The rear work light has a switch on its back. To turn on/off the rear work light, operate the switch as shown in the right figure. ② Cabin type (Front, Rear) ...

  • Page 98: Window Wiper Switch (Cabin Type)

    (5) Window wiper switch (Cabin type)  This switch is used to operate the front/rear window wiper.  Press the upper side(symbol part) of the switch for operating only the front/rear wiper.  If pressing and holding the upper side of the switch again, the washer liquid will be sprayed Rear out.

  • Page 99: Electrical Power Outlet Socket (Cabin Only)

    (6) Electrical power outlet socket (Cabin only)  This is used to withdraw electric power for charging of a cigarette lighter jack or cellular phone.  In case of using a cigarette lighter jack(optional), push the cigarette lighter jack into the socket to heat the coil.

  • Page 100: Esc Main Switch

    (9) Engine Speed Cruise Control(ESC) main switch  This switch is used to enable the Engine Speed Cabin ESC main switch Cruise Control(ESC) function.  If pressing the ESC main switch from position 0 to position 1 (Off –> Ready), - ESC indicator on the instrument panel will blink.

  • Page 101: Esc Speed Up/Down Switch

    (10) ESC speed up/down switch  This switch is used to adjust the engine speed Cabin ESC speed up/down switch for ESC when the ESC is working.  If pressing the upper/lower side of the switch, the engine speed will be; - Upper side: Increased.

  • Page 102: Left-Hand Controls

    3-3. Left-hand controls Important to owner, read carefully Middle PTO lever (if fitted) Range gear shift lever PTO gear lever (if fitted) Four wheel Drive lever GSP lever (if fitted) Parking brake lever (1) Range gear shift lever  Four speed gear shift and neutral position is Range gear shift lever available.

  • Page 103: Pto Gear Lever (If Fitted)

    (2) PTO gear lever (if fitted)  540 / 750 / 1000 rev/min and neutral position is available. PTO gear 1000rpm lever  Before operating the lever, depress the clutch pedal and put PTO switch to OFF position, and 750rpm stop the PTO shaft completely.

  • Page 104: Gsp Lever (If Fitted)

    (4) GSP lever (if fitted)  If you pull the lever upward, the ground speed PTO (GSP) is engaged. GSP lever (if fitted)  The ground speed PTO rotates proportionally according to the rear wheel speed.  If pushing the lever downward fully, the ground speed PTO (GSP) is disengaged and independent PTO will be engaged .

  • Page 105: Middle Pto Lever (If Fitted)

    (6) Middle PTO lever (if fitted)  This lever is used to connect/disconnect the Middle PTO lever Pull middle PTO gears. -. Pull it upward for connection -. Push it downward for disconnection  Before operating the Middle PTO lever; - depress the clutch pedal and brake pedals, stop the tractor completely.

  • Page 106: Power Shuttle System (Pss) (If Fitted)

    3-4. Power Shuttle System (PSS) (if fitted) (1) Power shuttle lever (PSS)  Your tractor has an advanced electro-hydraulic forward and reverse system which controls the movement (Forward/Reverse/Stop) of the tractor by engaging or disengaging the multi-disk Forward clutches.  This system will provide you more convenient forward-reverse operation than mechanical Neutral synchro-shuttle system.
  • Page 107  If hydraulic pressure of the shuttle system goes lower than proper level during operation, corresponding error codes will be displayed on the instrument panel with continuous alarm. At this time, move the shuttle lever to neutral position first. DO NOT try to operate the tractor any more, because the clutch engagement under a lower pressure can cause damage to the clutch plate even for a few seconds.

  • Page 108: Clutch Pedal (Pss)

    (2) Clutch pedal (PSS)  This pedal is used to engage or disengage the engine power for engine start, transmission shift and stopping tractor.  To disengage the clutch, depress the clutch pedal fully. If PTO select switch is placed on “AUTO”...

  • Page 109: Pss Mode Select Switch (Pss)

    (3) PSS Mode select switch (PSS)  This switch is used for selecting the engagement Cabin time of the power shuttle clutch. This switch has two modes, WORK / DRIVE mode.  DRIVE mode - The engagement time of the clutch will be set in most suitable condition for driving.

  • Page 110: Error Diagnosis Code (Pss)

    (4) Error Diagnosis Code (PSS)  If a sensor or a valve related to the power shuttle system has failed, the corresponding error code will be displayed on the instrument panel as shown in the figure.  In case of several errors, the errors will be displayed by turns every 1 second.

  • Page 111: Hydraulic System

    3-5. Hydraulic system (1) Safety precautions  Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury, comply with the instructions as below. -. Relieve all pressure before disconnecting hydraulic lines. -. Before applying pressure, make sure all connections are tight and components are in good condition.

  • Page 112: Steering System

    (2) Steering system  The hydraulic steering system controlled by fluid power provides you more convenience to operate the steering wheel.  Notices when using the steering system. 1. If there is too much of a load in front-end loader bucket, it could be difficult to operate the steering wheel.
  • Page 113 ① Position control  To set the position (height) of the rear implement, move the position control lever up/down during the engine is running. Generally, this lever is Position used for tiller, fertilizer distributor, mower, rake control and other rear implements. lever 1.Push the position control lever forward and let the implement down by its own weight.
  • Page 114 ④ Down speed control knob (MHL)  It is use to adjust the down speed of the 3-point linkage. Turn the down-speed control knob to the right direction for slower down speed, and to the left direction for faster down speed. ...

  • Page 115: Remote Control Lever And Quick Coupler (Optional)

    (4) Remote control lever and Quick coupler (optional)  These levers are used to operate the hydraulic cylinder and/or motor of the implement attached to the tractor.  Push the remote control lever forward, and the hydraulic pressure can be delivered to the left-hand couplers of the related lever and right-hand couplers will be connected to the drain.

  • Page 116: Joystick Lever (Optional)

    (5) Joystick lever (optional)  Multi-functional joystick lever helps to operate front-end loader comfortably.  The joystick can be operated basically in four directions as shown in the right figure.  If you move the joystick diagonally, boom and bucket cylinders will be operated at the same time.

  • Page 117: Auto Lift Control (Mhl, If Fitted)

    (6) Auto lift control (MHL, if fitted) ※ It is used to lift the implement up to the highest Auto lift Control Switch position quickly and lower it down to the position Auto lift up switch set by position control lever without using position control lever.

  • Page 118: Hydraulic System Diagram

    (7) Hydraulic System Diagram Mechanical Hydraulic Lift (MHL) Oil tank (Transmission case) 1. Hydraulic oil filter 8. Remote control valve 2. Steering pump 9. In-line filter (optional) 3. Power steering unit 10. Auto leveling valve (optional) 4. Steering cylinders 11. Hydraulic lift control valve 5.

  • Page 119: Operation And Work

    4. Operation and Work 4-1. How to handle new tractor (1) Check points ※ For new tractor, the followings must be checked once again even though there was sufficient quality management, inspection, regulating of each part in the factory.  Appearance check - Is there any damage while transporting? ...

  • Page 120: Engine Start

    ▶Check each part before starting engine. ▶Check if there are any other people around before starting. Caution ▶Place all the transmission gear levers and switches in NEUTRAL or “OFF” position. (1) Engine start 1. Sit in the driver’s 2. Place the main gear shift, range 3.

  • Page 121: Start In Cold Weather

    Warning ▶Only start engine outdoors or in a well ventilated place, as the engine exhaust fumes may cause sickness or death. . ▶To avoid an explosion, never use starting fluid to start the engine. ▶Start the engine only from the driver’s seat with placing all the transmission gear levers in neutral position.

  • Page 122: Engine Stop

    ▶When storing tractor in cold weather, the battery must be removed and stored in a cool, dry place that is not frozen away from children. Notice ▶Allowing engine to idle for a long time will waste fuel and cause a build-up of carbon. (3) Engine Stop ...

  • Page 123: How To Drive And Stop

    4-3. How to drive and stop (1) Transmission Warm-up in cold weather The tractor hydraulic oil also serves as the tractor transmission fluid. During cold weather operation, the hydraulic oil viscosity increases. This increase in oil viscosity restricts the oil's ability to flow and lubricate in the transmission and hydraulic circuits.

  • Page 124: How To Drive

    (2) How to drive ① Synchro-shuttle model 1. Lift up all the implements Main gear shift lever (front/middle/rear) from the ground after starting engine. Position control lever 2. Place the throttle lever to the low speed position. 3. Depress clutch pedal fully. Throttle lever F/R shuttle lever 4.
  • Page 125 ② Power-shuttle model 1. Lift up all the implements Main gear shift lever (front/middle/rear) from the ground after starting engine. Position control lever 2. Place the throttle lever to the low speed position. 3. Place the power-shuttle lever in neutral position. 4.

  • Page 126: Changing Speed

    (3) Changing speed  Depress the clutch pedal fully and operate all the Shuttle lever shift levers correctly.  Before shifting F/R Shuttle lever, Range gear lever, Creeper gear (if fitted), press down the brake pedals and stop the tractor completely. ...

  • Page 127: Stopping Tractor

    (5) Stopping tractor 1. Depress the clutch and brake pedals. Push Shuttle lever the throttle lever to “Low” speed position. Place all the transmission gear levers in neutral position and put PTO switch to “OFF” position. Throttle Clutch pedal lever 2.

  • Page 128: Parking

    (6) Parking  Stop the tractor on a level surface, not on a slope.  Disengage PTO and place all the transmission shift lever in NEUTRAL position.  Lower the mounted implements on the ground.  Apply the parking brake. ...

  • Page 129: Transport On Public Roads (1) Safety Rules When Driving Tractor On The Roads

    4-4. Transport on public roads (1) Safety rules when driving tractor on the roads  When facing downhill, DO NOT place the transmission gear lever in neutral position.  When driving the tractor on an unpaved road with a heavy rear implement on the 3-point linkage, do not drive fast and do not lift up the implement to the highest position.

  • Page 130: Light Operation

    (2) Light operation ① Cabin model Cabin  Your tractor is equipped with the following lights. ① Headlights ② Side lights, Front turn signal lights and Hazard warning lights ③ Rear turn signal lights and Hazard warning lights ④ Tail lights and Brake lights Cabin ⑤...
  • Page 131 ② Roll-bar model Roll-bar  Your tractor is equipped with the following lights. ① Headlights ② Side lights, Front turn signal lights and Hazard warning lights ③ Rear turn signal lights and Hazard warning lights ④ Tail lights and Brake lights Roll-bar ⑤...

  • Page 132: 7-Pole Connector (Optional)

    (3) 7-Pole connector (optional)  One of the standard 7-pole trailer connectors is provided and is mounted at the rear of the tractor. The connections of the 7-pole connector (viewed from the rear of the tractor) are as follows;  ASAE Version Pin No.

  • Page 133: Notices When Towing The Tractor

    (4) Notices when towing the tractor  If your tractor needs to be towed for a short distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.
  • Page 134  Use a strong chain when towing the tractor. Tow the tractor from the rear using only the drawbar. Tow the tractor from the front using the tow pin in the front weights or front support. Have an operator steer and brake the tractor. If possible, run the engine to provide lubrication to the transmission and power steering.

  • Page 135: Notices When Transporting The Tractor

    (5) Notices when transporting the tractor  When transporting the tractor by truck, trailer, etc., use suitable equipment or facilities to load or unload the tractor.  Fix the tractor tightly to the vehicle with heavy- duty straps or chains. ...

  • Page 136: Field Operations

    4-5. Field Operations (1) Rear 3-point linkage ⑥ 1. Lift rod (RH) ⑤ 2. Stabilizer ⑦ 3. Lower link ④ 4. Lift rod (LH) 5. Upper link ③ ① 6. Lift rod pin 7. Upper link pin ②  When attaching a rear implement, comply with the followings. 1.
  • Page 137 ① Upper link installation and adjustment  Select a suitable attaching hole(2) depending on ④ ③ ⑥ the implement. The upper hole is more sensible ⑤ than lower one for draft load control.  To adjust the length of the upper link, release the ②...
  • Page 138 - Telescopic type  Pull up the link pin(1) and find a suitable hole with adjusting the stabilizer’s length.  Insert the link pin(1) into the hole and let it ① tightened firmly by locking spring. Stabilizer ▶When adjusting the stabilizer’s length, set the lateral swinging clearance of the Notice implement to be 20~40mm.
  • Page 139 ⑤ Handling of the 3-point linkage ⑥ 1. Lift rod (RH) ⑤ 2. Stabilizer ⑦ 3. Lower link ④ 4. Lift rod (LH) 5. Upper link ③ ① 6. Lift rod pin 7. Upper link pin ②  When driving the tractor without attaching implement, comply with the followings. 1.

  • Page 140: Power Take-Off (Pto) Operation

    (2) Power take-off (PTO) operation ① Safety precautions  When PTO shaft is rotating, NEVER APPROACH the shaft.  Check if PTO shield is attached correctly. If the shield is removed or damaged, replace it with a new one.  Suitable Clothes & Protect Entanglement : When checking or attaching implement to the PTO shaft, wear tight fitting clothes and safety equipment instead of loose or long clothes.
  • Page 141 ③ Attaching power take-off(PTO) drive shaft  When connecting PTO drive shaft to the PTO shaft and implement, make sure to check that the locking pin of the PTO drive shaft is locked in place.  When attaching PTO drive shaft, refer to the drawings as below for safety clearance zone. ...

  • Page 142: Hitch And Drawbar (Optional)

    (3) Hitch and Drawbar (optional)  When attaching towed equipment, use the hitch or drawbar. DO NOT use the 3-point linkage or other parts. If so, the tractor could be overturned. Hitch  When attaching/detaching towed equipment, be sure to check the pins locked in place correctly. Hitch pin ...

  • Page 143: Technically Maximum Permissible Mass

    (4) Technically maximum permissible mass  When working with front-end loader or rear heavy loaded attachment installed to the 3-point linkage, install the ballast weights on the counter-part axle to maintain the front and rear weight balance of the tractor. If not, the front or rear axle can be damaged by the overloaded weight. ...

  • Page 144: Tires And Load Capacity

    (5) Tires and Load capacity  For safe operation and secure the reliability of the driveline, use only approved tire combination and manage the specified tire air pressure regularly as below table. If using an unapproved tire combination or unsuitable tire air pressure, it may cause failure of the front/rear axle and reduce the reliability of the driveline.

  • Page 145: Adjusting Wheel Tracks And Tire Replacement

    (6) Adjusting wheel track and tire replacement  If the front wheel track is adjusted, check the FENDER clearances between tires and tractor body case by case. If necessary, the steering angle must be adjusted. (Refer to the chapter 4-5-(8), “Adjusting steering angle”...
  • Page 146 ① Front wheel track – 11.2-20 with rim & disk (W9x20) Unit : mm (inch) 1501(59.1in) 1410(55.5in) 1609(63.3in) (Standard track) 1434(56.5in) 1634(64.3in) 1542(60.7in) 1742(68.6in) 4 - 28...
  • Page 147 ② Rear wheel track – 14.9-30 with rim&disk(W12x30) Unit : mm (inch) 1392(54.8in) (Standard track) 1498(59.0in) 1504(59.2in) 1610(63.4in) 4 - 29...

  • Page 148: Using Front-End Loader (If Fitted)

    (7) Using Front-end loader (if fitted) ① Safety precautions  If attaching a non-approved front-end loader or heavy front-mounted implement, engine block or front axle can be damaged or broken. Contact your authorized local dealer.  DO NOT attach any non-approved front- mounted implement by manufacturer.
  • Page 149 PRE-OPERATION CHECK, REAR BALLAST ! ▶ For tractor stability and operator’s safety, rear ballast should be added to the rear Caution of the tractor in the form of implements as counter weight like Back Hoe, Rotary Tiller, etc. The amount of rear ballast will be depend on the application. ②...
  • Page 150 ③ Attaching points for Front-end loader  When attaching the front-end loader, refer to the drawings as below. (Unit : mm) 4 - 32...

  • Page 151: Adjusting Steering Angle

    (8) Adjusting Steering Angle  The steering angle must be checked or adjusted in case of; - If the front wheel track is adjusted. - When the front tires are replaced with new one having bigger diameter or width. - When installing a front equipment such as front-end loader. ...

  • Page 152: Recommended Maximum Specification Of Implements

     When attaching implements to the tractor, refer to the following specifications recommended as maximum capacity of each implement. DO NOT attach bigger implements than these specifications. For other implements, contact your authorized local dealer. Implements Specification XU6158 XU6163 XU6168 Trailer Total weight...

  • Page 153: Ballasting Weights (Optional)

    (10) Ballasting weights (optional) Tractor ballasting For sufficient traction and maximum performance in heavy draft operations, and to counterbalance rear-mounted equipment, weight should be added to the tractor in the form of liquid ballast, cast iron weights, or a combination of both. Only enough weight should be added to provide good traction and stability.
  • Page 154 ① Front ballasting weights (optional)  It is used to balance the front/rear weight of the Front ballast weights tractor.  To remove the front ballast weights, unscrew the Locking nut locking nut of the front ballast weights and disassemble the weight plates one by one. Front ballast weight (kg): 20kg x 4ea = 80kg ...
  • Page 155 ② Rear ballasting weights (optional) - Rear wheel weights (Optional)  To remove the rear ballast weights, connect the Bolts bumper to the suitable hoist, and unscrew the bolts in the right figure and disassemble the weight plates one by one if necessary. Rear weight (kg): 45kg x 2ea = 90kg ...

  • Page 156: Working In Hazardous Area

    (11) Working in hazardous area  Level of protection against hazardous substances: For cabin model, it provides protection against hazardous substances according to EN15695-1:2009 (Category 2). But it can provide only dust protection level by pressurizing air in the cabin with air filters. Do not use the tractor with crop sprayers in hazardous area.

  • Page 157: Driving Speed

    4-6. Driving speed  The driving speed of the tractor or the revolution speed of PTO has to be selected appropriately depending on the type of work, tires or ground condition. For safety, operate the tractor at a suitable speed. (Unit : Km/h -> Mile/h) (1) Front tire : 11.2-20 / Rear tire : 14.9-28 ①...

  • Page 159: Lubrication And Maintenance

    5. Lubrication and Maintenance 5-1. General information  Adequate lubrication and maintenance on a regular schedule is vital to maintaining your equipment. To ensure long service and efficient operation, follow the lubrication and maintenance schedules outlined in this manual. The use of proper fuels, oils, grease and filters, as well as keeping the systems clean, will also extend tractor and component life.

  • Page 160: Tightening Torque For Normal Assembly

    (1) Tightening Torque for normal assembly  Check if the bolts or nuts of each part are loosened. If necessary, tighten it again as referring to the following table. For additional hardware, contact your authorized local dealer. Strength class marks 10.9T Hardware tightening torque (kg.cm) Tool...
  • Page 161 Identification markings Metric hex bolt head 1. Manufacturer's identification 2. Property class 5 - 3...

  • Page 162: Standard Torque Data For Hydraulics

    (2) Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. 2. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove.
  • Page 163 Pipe spec. Pre-torque Tightening torque Figure Remarks N · m { ㎏ f · m} N · m { ㎏ f · m} Outer dia. Thickness 1~1.5 29~34 3~3.5 29~34 3~3.5 Pipe 1~1.5 29~39 34~49 3~3.5 material: 1~2.5 44~59 4.5~6 49~69 1~2.5 69~98...
  • Page 164 Torque Thread Holes Figure Remarks N · m { ㎏ f · m} G 1/4 39~44 4.0~4.5 1. Materials of threaded hole: 47~54 4.8~5.5 Cast or steel. G 3/8 39~44 4.0~4.5 2. Assemble with packing G 1/2 47~54 4.8~5.5 washers. G 3/4 59~69 6.0~7.0...

  • Page 165: General Specification - Diesel Fuel

    (3) General specification - Diesel fuel  Only use diesel fuel that conforms to “Lubricants and Capacity” in this manual or equivalent in your engine. Do not use any other low grade diesel fuel. NOTICE: Use of other low grade diesel fuels will result in loss of engine power, high fuel consumption, and damage to the exhaust after-treatment system (if equipped).

  • Page 166: Biodiesel Fuel

    (4) Biodiesel fuel Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) consists of a family of fuels derived from vegetable oils treated with methyl esters. NOTICE: Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Standards or ASTM D6751. NOTICE: It is imperative that you check which blend is approved for your engine with your authorized local dealer.
  • Page 167 When handling Biodiesel Fuel, care must be taken not to allow water into the fuel supply. Biodiesel Fuel will actually attract moisture from the atmosphere. Fuel tanks must be kept as full as possible to limit the amount of air and water vapors in them. It may be necessary to drain the fuel filter water tap more frequently.

  • Page 168: Refueling The Tractor

    (5) Refueling the tractor Fire hazard! ▶ When handling diesel fuel, observe the following precautions: 1. Do not smoke. Keep any type of flame away. Warning 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Always tighten the fuel tank cap securely. Failure to comply could result in death or serious injury.

  • Page 169: Change Engine Coolant To Organic Acid Technology (Oat) Coolant

    (6) Change engine coolant to Organic Acid Technology (OAT) coolant  Depending on the date of manufacture, your cooling system may be equipped with conventional ethylene glycol coolant or an Organic Acid Technology (OAT) coolant solution. You can easily identify OAT coolant solution by its yellow color. You should never mix the coolant types. ...

  • Page 170: Access For Maintenance

    (7) Access for maintenance ① Opening Hood  For safety, the hood must be closed and correctly latched before operating the tractor.  The hood is hinged at the rear and a gas cylinder is attached to provide easy access to the engine for check and maintenance.

  • Page 171: Maintenance Chart

    5-2. Maintenance chart  Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
  • Page 172 Check period (Every ---- (hr)) 1000 1500 Checking Parts Page No. Daily 3000 1-yr 2-yr ▲ ■ Fuel tank 5-20, 5-33 ▲ ● Fuel filter 5-17, 5-35 ▲ ★ ▲ ● Engine oil 5-16, 19, 30, 31 ★ ● Engine oil filter 5-16, 5-31 ▲...

  • Page 173: Lubricants And Capacity

    5-3. Lubricants and Capacity INTERNATIONAL RECOMMENDED LUBRICANTS CAPACITY STANDARD ITEMS 9.4 ℓ Soft water (50%)+ Engine coolant ASTM D6210 Anti-freeze (50%) (2.4U.S.gals) - ASTM D975-08a Grade 2 - EN590 : 2009 Diesel fuel Ultra low sulfur 80 ℓ Fuel - BS2869 : 2006 Class A2 diesel fuel, (21.1U.S.gals) - Bio diesel fuel up to 7%...

  • Page 174: First 50 Hour Check

    5-4. First 50 hour check  After using first 50 hours, contact your authorized local dealer for maintenance if possible. - Replace engine oil & engine oil filter. (⇒ Refer to Every 300 hour check. See page 5-31) - Replace hydraulic oil filter. (⇒ Refer to Every 300 hour check. See page 5-32) - Check transmission / rear axle / hydraulics oil level - Check front axle oil level - Check and adjust parking brake...

  • Page 175: When The Warning Indicator Lights

    5-5. When the warning indicator lights (1) Drain water from Fuel filter 1. Loosen the drain plug and drain water inside of Main fuel filter the filter. (Approx. 150cc(9.1 in³)) 2. Tighten the drain plug and bleed the air from the fuel filter.

  • Page 176: Hydraulic Oil Pressure Indicator (Optional)

    (2) Hydraulic oil pressure Indicator (optional)  When this indicator turns on, the PTO shaft shall be stopped automatically to protect the PTO clutch. At this time, push the PTO switch OFF, and turn it ON again to restart the PTO. Hydraulic oil If the PTO system pressure is normal, the PTO pressure indicator...

  • Page 177: Check Before Starting (Daily Check)

    5-6. Check before starting (Daily check)  Check the following check points before using to avoid a failure. Wheel bolts and Damage of Headlights, Amount of Brake, Clutch tightening of Turn signal lights, engine coolant operation each part Horn etc. Condition of air Fuel Cleanness of...

  • Page 178: Fuel Tank

    (2) Fuel tank ① Fuel and Fuel tank Capacity:  See chapter 5-3, “Lubricants and Capacity” or the last page in this manual.  If contaminants like water or dusts are mixed in Drum the fuel, it may cause a severe damage to the Impurities engine.
  • Page 179 (4) Turn signal lights, Lights, Horn  Check the operational status of the headlights, turn signal lights, horn and other illuminating lights. Light switch Turn signal light switch Horn switch  If any of these lights are not turned on when operating the switch, check the problem as followings. 1.

  • Page 180: Engine Coolant

    (5) Engine coolant  Before opening the radiator cap, cool down the engine sufficiently.  Refer to the chapter 5-12-(1), “ Replacement of engine coolant “ (See page 5-38) (6) Air cleaner (Dry type) Safety filter Primary element element ① Cleaning filter element ...

  • Page 181: Cleaning Of Radiator And Radiator Screen

    (7) Cleaning of Radiator and Radiator screen  Inspect the radiator and radiator screen for these items on a daily basis: Damaged fins, corrosion, dirt, grease, insects, leaves, oil, and other debris. Clean the radiator and radiator screen, if necessary. ...

  • Page 182: Tightening State Of Bolts And Nuts Of Each Part

    (9) Tightening state of bolts and nuts of each part  Check if the bolts or nuts of each part are loosened. If necessary, tighten it again. Especially, check the bolts and nuts of the tires before starting engine, if necessary, tighten them. ▶...

  • Page 183: Adjustment Of Clutch Pedal Play (Mechanical Type)

    (10) Adjustment of Clutch pedal play (Mechanical type) ① Synchro-shuttle (Mechanical)  Normal distance: 20~30mm (0.8~1.2 in.) Clutch pedal If the pedal play distance is not normal, adjust it as below. 1. Loosen locking nut and turn the adjuster clockwise/counter-clockwise. 2.

  • Page 184: Adjustment Of Brake Pedal Play

    (11) Adjustment of Brake pedal play  Normal distance: 40~50mm. (1.6~2.0 in.) If the pedal play distance is over the normal distance, adjust it as below. 1. Loosen the locking nut and turn the adjuster Adjuster clockwise/counter-clockwise. Locking nut 2. If the adjuster is tightened, the pedal play shall be decreased, and if it is loosened, it shall be 40~50mm increased.

  • Page 185: Every 50 Hour Check

    5-7. Every 50 hour check (1) Lubricating grease nipple Grease nipple  Steering cylinder pins (LH/RH)  Front axle holder & Steering arm (LH/RH)  3-point linkage 1.Wipe dirt from fittings before greasing. 2.Use a grease gun containing clean high grade of Grease nipple grease.

  • Page 186: Checking Transmission Oil

    (3) Checking Transmission oil  Stop the tractor on a level surface and apply the parking brake and lower the implements to the ground. Max.  Clean around oil filling inlet and pull the gauge Min. straight out.  Check If the oil level is between MIN and MAX <Oil gauge >...

  • Page 187: Hydraulic Hoses And Leakage

    (7) Hydraulic hoses and Leakage  Stop the engine and place all the transmission gears in neutral and lower down the implement to the ground.  Periodically check the hydraulic system for leaks or damaged parts - kinked, crushed, flattened, hard blistered, heat cracked, charred, twisted, soft or loose covered hoses and fittings.

  • Page 188: Every 100 Hour Check

    5-8. Every 100 hour check (1) Checking and adding Engine  Oil specification and capacity: See chapter 5-3, “Lubricants and Capacity” or the last page in this manual.  Checking engine oil level - Check and add the engine oil every 100 hours of operation.

  • Page 189: Every 300 Hour Check

    5-9. Every 300 hour check (1) Replacing Engine oil and Filter Oil filling inlet ① Drain Engine oil  Run the engine for a few minutes to warm oil.  Park the tractor on a level surface.  Remove both LH and RH drain plugs of oil pan and drain the oil completely.

  • Page 190: Replacing Hydraulic Oil Filter

    (2) Replacing Hydraulic Oil Filter  Park tractor on a level surface and apply parking brake and lower implements and stop the engine.  Cool down the tractor sufficiently.  This filter is attached under the right-hand floor.  Carefully clean around the filter and set a clean container under the filter.

  • Page 191: Tension Adjustment Of Fan Belt

    (3) Tension adjustment of Fan belt  If the fan belt tension exceeds the normal Adjusting plate Cooling water pump pulley value, adjust the tension as below. - Belt tension: crank shaft pulley ~ alternator pulley - Normal: approx. 10~12mm (0.4~0.5 in.) Bolts (When pressed by 98N (22 lb.f)) ...

  • Page 192: Every 500 Hour Check

    5-10. Every 500 hour check (1) Changing Front axle oil  Stop tractor on a level surface and apply parking Oil filling inlet brake. Clean around oil filling inlet and drain plugs. Oil check port  Set a clean container under the drain plugs and remove left/center/right drain plugs and oil filling inlet to drain the oil completely.

  • Page 193: Replacing Fuel Filter Cartridge

    (3) Replacing Fuel filter cartridge  Loosen drain plug and drain fuel in the filter. Fuel filter  Disconnect electric wire of the fuel filter sensor.  Remove element from the body. Body  Remove fuel filter sensor from the element and assemble it to the new element.

  • Page 194: Replacing Cabin Air Filters

    (5) Replacing Cabin air filters  Before servicing the filters, switch off the blower and close all the cabin doors and windows. Cabin  Cabin air filters are installed on the left and right- air filters hand side under the cabin roof. ...

  • Page 195: Every 1000Hr Or 1-Year Check

    5-11. Every 1000hr or 1-year check (1) Adjusting Engine valve clearance  Contact your authorized dealer to check the valve clearance. Normal: 0.25mm (0.0098 in) Valve clearance If the gap is large, valves makes a loud tapping noise and if the gap is too small, it is hard to compress by which the engine output falls down or burns a valve.

  • Page 196: Every 1500Hr Or 2-Year Check

    5-12. Every 1500hr or 2-year check (1) Replacement of Engine coolant ① Check Radiator cap  Stop the engine and allow the engine to cool down. Loosen the radiator cap slowly in order to relieve any pressure. Remove the radiator cap. ...
  • Page 197 Drain plug Drain cock ▶ Care must be taken to ensure that fluids are contained during performance of inspection and maintenance of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
  • Page 198 ④ Fill  Close the drain cock and install the drain plug on the engine and radiator.  Fill the cooling system with the designated coolant. Do not install the radiator cap. For coolant specification and capacity, see chapter 5-3, “Lubricants and Capacity” or the last page in this manual. ...

  • Page 199: Cleaning Emission Related Parts

    (2) Cleaning Emission related parts  The following items are major engine emission related parts. These items are checked and cleaned periodically. But it is performed by special engine service experts. Contact your authorized local dealer for check. -. EGR Cooler -.

  • Page 200: Every 3000Hr Check

    5-13. Every 3000hr check (1) Cleaning Emission related parts  The following items are major engine emission DOC&DPF assembly related parts. These items are checked and cleaned periodically. But it is performed by special engine service experts. Contact your authorized local dealer for check. -.

  • Page 201: General Maintenance (When Required)

    5-14. General maintenance (When required) (1) Air-bleeding from Fuel system  Air in the fuel system may cause weak injection or a failure of the engine start or stop. To prevent such a failure, bleed the air from the fuel system. Common Rail Manual feed pump Fuel injection pipe...
  • Page 202 ▶ Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Warning To help prevent possible injury, turn the key switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately. ▶ Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that will be disconnected.

  • Page 203: Fuse & Main Fuse

    (2) Fuse & Main fuse ① Fuse check and replacement  How to change the fuse 1. Remove the fuse box cover. 2. Check each fuse and remove the damaged one. 3. Replace it with a new one of the same capacity as the damaged fuse.
  • Page 204 ② Chassis main fuse  Chassis main fuse is attached to the left side of Starter motor cover the engine, under the starter motor cover.  Remover the fuse box cover and pull out the chassis main fuse. If necessary, replace it with a genuine part.

  • Page 205: Battery Handling And Notices

    (3) Battery handling and Notices ※ Battery fluid (Electrolyte) is a solution of water and sulfuric acid. It makes poisonous gas which is very harmful to eyes, skin and clothing. And also this gas is explosive. Read the following instructions thoroughly before handling the battery. ①...
  • Page 206 ② Notices in attaching/detaching the battery  When detaching battery, remove the negative(-) terminal from the battery first. If not, when metal object is contacted between positive(+) terminal and the body, it may cause the dangerous spark. < When detaching > ...
  • Page 207 ③ Notices in charging the battery using separate charger  As the battery fluid makes poisonous gas which can explode during the charging, comply with the following instructions. 1. Detach battery from the tractor. 2. Wait until the battery is warmed to room temperature.
  • Page 208 ④ How to use jumper cables ※ If the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery, follow the instructions as below. ⓐ Connecting Jumper cables  Check followings before connecting the cables. Red cable - Is the spring of clamp normal? - Is the cable and clamp cut-off?

  • Page 209: Alternator And Drive Belt - Check

    (4) Alternator and drive belt - Check  The tractor alternator① is belt-driven from the engine crankshaft pulley. It is important that belt slippage does not occur, or the charging system will be affected. To adjust the fan belt, see page 5-33. ...

  • Page 210: Tail/Brake Light Bulb And Turn Signal Light Bulb- Replace

    (5) Tail/brake light bulb and turn signal light bulb- Replace ① Tail/brake light bulb and rear turn signal light bulb replacement 1. Remove the two screws① retaining the taillight lens and remove the lens. 2. Push in on the tail/brake light bulb② or turn signal light bulb③...
  • Page 211 ③ Side light/Front turn signal light bulb replacement (Roll-bar models) 1. Remove the screw① retaining the turn signal light lens and remove the lens. 2. Push in on the turn signal light bulb② and rotate counterclockwise in the socket to remove the old bulb.

  • Page 212: Headlight Bulb - Replace

    (6) Headlight bulb - Replace ① Headlight bulb  If a headlight bulb① fails to operate, the bulb must be replaced as below. 1. Open the tractor hood. 2. Remove the harness connector and rubber grommet②. 3. Unlatch the locking spring on the bulb and remove the headlight bulb from the housing.

  • Page 213: Touch-Up Paint Color

    (7) Touch-up paint color  The following color specifications are recommended for touch-up paint repairs.  You must use acryl urethane paint. Color for Cabin models Parts Munsell number Sky Blue Hood, Fenders 10B 4/10 Dark Gray (N3.0) Left/Right-hand interior trims. N3.0 Dark Gray (N2.0) Remote control lever guide.

  • Page 214: Troubleshooting

    5-15. Troubleshooting ▶ To avoid injury due to sudden start, apply parking brake and place the Warning transmission gear in NEUTRAL position before checking and repairing. System Faults Possible causes Solutions ▲ Start safety switch is not ▲ Depress the clutch pedal contacted fully ▲...
  • Page 215 System Faults Possible causes Solutions ▲ Lack of engine coolant ▲ Supplement ▲ Bad fan belt tension or broken ▲ Adjust belt tension or Engine overheat replace ▲ Dirt attached to the radiator ▲ Clean ▲ Air cleaner clogged ▲ Wash element The color of exhausted ▲...
  • Page 216 System Faults Possible causes Solutions ▲ Wrong brake pedal play ▲ Adjust Brake does not work or ▲ Lining worn or broken ▲ Replace only one side works. ▲ Left/right pedal play is different ▲ Adjust Brake ▲ Return spring damaged ▲...
  • Page 217 System Faults Possible causes Solutions ▲ Repair or replace ▲ Pump worn or part damaged ▲ Repair or replace ▲ Steering unit damaged or worn ▲ Repair Hydraulic steering ▲ Oil leakage by steering system does not work. cylinder piston seal damaged or worn ▲...
  • Page 218 System Faults Possible causes Solutions ▲ Abnormal wiring ▲ Check the tightening state of terminal and ground ▲ Alternator failure ▲ Repair or replace Battery is not charge ▲ Lack of fan belt tension or ▲ Adjust fan belt tension or broken replace ▲...

  • Page 219: Air Conditioning System

    6. Air Conditioning System 6-1. The name of each part of cooling and heating system Heater evaporator unit Heater hose Quick coupler Cooler hose Condenser w/receiver drier Compressor ▶ Maintenance of the air conditioning system and components (Compressor, Receiver drier, Condenser, Heater evaporator unit and connection parts) must be Caution performed in a designated dealer.

  • Page 220: How To Use Air Conditioner And Heater

    6-2. How to use Air conditioner and Heater (1) How to operate air conditioner and heater  Air conditioner switch - It is used to operate the air conditioner. If you press the switch button and turn the blower control switch to 1, 2, 3 or 4 position, the operation lamp shall be ON and the air conditioner begins to work.

  • Page 221: Every 6 Month Check

    6-3. Every 6 month check (1) Checking refrigerant amount  Check the refrigerant amount periodically. Contact your authorized local dealer for it. The components of the air conditioning system have to be handled by an authorized service expert.  Refrigerant and capacity: R-134a, 850 ~ 900 g (30.0 ~ 31.7 oz) (2) Cleaning Condenser and Radiator screen ...

  • Page 222: Belt Tension Adjustment

    (4) Belt tension adjustment  Check if the belt tension is suitable and If Compressor necessary, adjust the belt tension with the tension adjust bolt.  Tension : approx. 10~12 mm (0.4~0.5 in.) (when pressed by 50N (11 lb))  Check the damaged part of the belt and if Tension necessary, replace it with a new one after adjust bolt...

  • Page 223: Every Year Check

    6-4. Every year check (1) Compressor check  Check the oil leakage on the magnet clutch in front of the compressor.  Check the abnormal noise sounds and if necessary, contact your authorized local dealer for check. (2) Control switch check ...

  • Page 224: Troubleshooting

    6-5. Troubleshooting Failures Cause Actions Fan motor does not turn. Fuse blown. Check and replace. Wiring cut off and poor Repair the wiring or connection. connect right. Failure of fan motor. Replace. Resistor, relay and switch Replace. cut off. Fan motor is normal but the air Evaporator or heater core Remove the obstacles volume is small.
  • Page 225 Failures Cause Actions The compressor does not turn or Belt loosened. Adjust the belt tension. it is hard to revolve. Temperature switch or Check refrigerant pressure switch is “ON”. amount. Coil of magnet clutch was Contact the dealer. shorted or cut off. Compressor failure.

  • Page 226: System Diagram

    6-6. System diagram Heater evaporator Fan motor Expansion valve Evaporator core Heater core Control panel Engine Compressor Quick coupler Radiator Condenser w/receiver drier Heater lose Cooler hose Electric line 6 - 8...
  • Page 227 7. Dimension and Specification ① Roll-bar type (Unit : mm) * When applying front tires : 11.2-20 8PR / rear tires : 14.9-30 8PR 7 - 1...
  • Page 228 ② Cabin type (Unit : mm) 3897 * When applying front tires : 11.2-20 8PR / rear tires : 14.9-30 8PR 7 - 2...
  • Page 229 XU6158 XU6163 XU6168 Roll-bar Type 2080kg (4586 lb) Cabin Type 2290kg (5049 lb) Weight distribution Front : Rear = 0.41 : 0.59(Roll-bar), Front : Rear = 0.44 : 0.56(Cabin) Bumper/Front weight 33kg (72.8 lb) / 20kg (44.1 lb) x 4,6,8ea (optional)
  • Page 230 XU6158 XU6163 XU6168 Type Independent PTO / GSP (optional) No. of speed 3 speed gears (optional) 1st : 540 rpm / 2409 rpm PTO / Engine 2nd : 750 rpm / 2375 rpm 3rd : 1000 rpm / 2381 rpm 3 Point linkage CAT.
  • Page 231 XU6158 XU6163 XU6168 Rated output 12V, 70A Voltage control Built-in (IC type) Voltage Capacity 100Ah Output power 12V, 2.0kW Operation Solenoid Headlights 12V 55W / 60W (Lower / Upper) Turn signal lights 12V 21W Side lights (front) 12V 5W Stop light / Taillight...
  • Page 232 Lubricants and Capacity INTERNATIONAL RECOMMENDED LUBRICANTS CAPACITY STANDARD ITEMS 9.4 ℓ Soft water (50%)+ Engine coolant ASTM D6210 Anti-freeze (50%) (2.4U.S.gals) - ASTM D975-08a Grade 2 - EN590 : 2009 Diesel fuel Ultra low sulfur 80 ℓ Fuel - BS2869 : 2006 Class A2 diesel fuel, (21.1U.S.gals) - Bio diesel fuel up to 7%...

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