DLS FlexxPump 125 OLED User Manual
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DLS FlexxPump 125 OLED User Manual

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FlexxPump 125 OLED

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Summary of Contents for DLS FlexxPump 125 OLED

  • Page 1 User manual FlexxPump 125 OLED...

  • Page 2: Table Of Contents

    6.3.4.1. Operating mode Setting Lubrication cycle duration 6.3.4.2.Operating mode Setting Emptying time 6.3.4.3.Operating mode pulse control 6.3.5. Activate the Filling-menu 6.4. Error and information messages on the display 6.5. Empty level warning User manual FlexxPump 125 OLED Page 1 of 79 Rev.: DS-20230308...
  • Page 3 9.1.3. Recommissioning after maintenance 9.2. Cartridge change 9.3. Disposal 10. Further notes 10.1. Lubricants 10.2. Pipe lengths 11. Appendix 11.1. Dimension sheet and installation dimension 11.2. EC/EU Declaration of conformity User manual FlexxPump 125 OLED Page 2 of 79 Rev.: DS-20230308...

  • Page 4: Revision History

    Language: This document is protected by copyright. All rights for layout, content, texts and corporate design are reserved by DLS Schmiersysteme GmbH, © 2022. All rights, including those of photomechanical reproduction, duplication and distribution by means of special processes (e.g. data processing, data carriers and data networks), even in part and/ or in extracts, are reserved by DLS Schmiersysteme GmbH.

  • Page 5: General Information About This Manual

    User manual 1. General information about this manual This user manual contains all necessary information to use the FlexxPump 125 OLED in the power supply version, hereinafter referred to as FP 125 OLED, safely and as intended. In the event that...

  • Page 6: Warning Symbols

    The safety instructions in this user manual are structured according to the following system: CAUTION The text explains the consequences of disregarding the reference. • The text shows what to do as an instruction. User manual FlexxPump 125 OLED Page 5 of 79 Rev.: DS-20230308...

  • Page 7: Symbols For Information

    Always inform yourself about the general safety instructions before starting to work. 2.3. Staff Only qualified staff who has read and understood this manual may work with the FP 125 OLED. Local and/or company regulations apply accordingly. User manual FlexxPump 125 OLED Page 6 of 79 Rev.: DS-20230308...

  • Page 8: Reasonably Predictable Misuse

    Operation of heavily contaminated FP 125 OLED; • Modifications or alterations which may be carried out without the written permission • of DLS Schmiersysteme GmbH have taken place; • Opening and/or partial or complete disassembly of the FP 125 OLED. User manual FlexxPump 125 OLED Page 7 of 79 Rev.: DS-20230308...

  • Page 9: General Safety Instructions

    In case of fire, use only suitable extinguishing agents such as powder, foam and carbon dioxide. • Observe the relevant safety instructions of the lubricant manufacturer on the safety data sheet of the lubricant used. User manual FlexxPump 125 OLED Page 8 of 79 Rev.: DS-20230308...
  • Page 10 FlexxPump 125 OLED User manual CAUTION Lubricants can cause skin irritations. • Avoid direct skin contact. NOTICE Lubricants can contaminate soil and water. • Use and dispose lubricants properly. User manual FlexxPump 125 OLED Page 9 of 79 Rev.: DS-20230308...

  • Page 11: Description Of Function

    User manual 3. Description of function 3.1. General information Fig. 1: Overview FP 125 OLED Description FlexxPump 125 OLED (FP 125 OLED) OLED-Display Action area (for actions with the activation and programming key) M12x1 electrical interface Activation and programming key Lubricant outlet with external thread G1/4“...

  • Page 12: Nameplate And Designation

    DLS Schmiersysteme GmbH, to simplify the initial commissioning. The manufacturer‘s designation is Total Ceran FG. Further data and documentation on the lubricant Total Ceran FG are available on request from DLS Schmiersysteme GmbH.

  • Page 13: Technical Data

    0,15 cm³ Electrics Display OLED-Display Operating voltage 24 (+/- 5%) V DC Protection 0,75 (träge) Protection class IP 54 Current consumption I max < 0,3 I qiescent < 0,025 User manual FlexxPump 125 OLED Page 12 of 79 Rev.: DS-20230308...

  • Page 14: Transport And Storage

    After receiving the FP 125 OLED, check the delivery note for completeness and correctness. Any missing parts or damage must be reported immediately to the forwarding agent, the insurance company or DLS Schmiersysteme GmbH in writing. 4.2. Transport NOTICE Hard shocks, e.g.

  • Page 15: Mounting

    G1/4“ nut on the lubricant outlet.  Secure the screws or nuts with suitable threadlocker.  Suitable adapters, brackets and plates are also available as accessories for mounting. User manual FlexxPump 125 OLED Page 14 of 79 Rev.: DS-20230308...

  • Page 16: Mounting Height

    OLED in the version with 125 cm³ cartridge volume or 250 cm³ cartridge volume for disassembly and assembly of the cartridge. min. mounting height version 125 cm³ min. mounting height version 250 cm³ [mm] [mm] User manual FlexxPump 125 OLED Page 15 of 79 Rev.: DS-20230308...

  • Page 17: Mounting Of The Fp 125 Oled

    FP 125 OLED. two full  The end position should be reached after rotations when the lubricant cartridge label is aligned with the front of the FP 125 OLED. User manual FlexxPump 125 OLED Page 16 of 79 Rev.: DS-20230308...
  • Page 18  Depending on the application, both connection cables with straight or angled socket can be used.  Please refer to chapter 7.1. or chapter 8.1. for the condition of the connection cable. User manual FlexxPump 125 OLED Page 17 of 79 Rev.: DS-20230308...
  • Page 19 Before carrying out any electrical installation work, observe the five safety rules of electrical engineering: • Unlocking • Secure against unintentional restarting. • Check that there is no voltage. • Ground and short-circuit. • Cover adjacent live parts. User manual FlexxPump 125 OLED Page 18 of 79 Rev.: DS-20230308...

  • Page 20: Start-Up

    Compare the basic settings of the FP 125 OLED with the values required for the lubrication point and adjust them if necessary. Changes to the FP 125 OLED must be made in the Settings menu, see Chap. 6.3.4. User manual FlexxPump 125 OLED Page 19 of 79 Rev.: DS-20230308...

  • Page 21: Operation And Settings

    L L u u b b r r i i c c a a t t i i o o n n o o p p e e r r a a t t i i o o n n User manual FlexxPump 125 OLED Page 20 of 79...
  • Page 22 The FP 125 OLED allows a high supply security of the lubrication point and prevents failures. The FP 125 OLED in its present User manual FlexxPump 125 OLED Page 21 of 79...
  • Page 23 Settings menu of the FP 125 OLED, see chapter 6.3.4.  It is essential to ensure that the cartridge size used matches the cartridge size set in the Settings menu. User manual FlexxPump 125 OLED Page 22 of 79 Rev.: DS-20230308...

  • Page 24: Menu And Display Messages

    Sub-menu In the respective submenus information can be read, dispensing processes can be initiated and settings can be changed. User manual FlexxPump 125 OLED Page 23 of 79 Rev.: DS-20230308...
  • Page 25  The Info-menu can only be accessed from the OFF mode (FP 125 OLED is switched off). The Info- menu provides you with an informative overview of the current FP 125 OLED settings. For details see chapter 6.3.2. User manual FlexxPump 125 OLED Page 24 of 79 Rev.: DS-20230308...
  • Page 26 In addition, the display flashes twice. In the ON and OFF state, the screen saver is Screen saver activated after 10 seconds. ON and OFF are shown in reduced size on the display. User manual FlexxPump 125 OLED Page 25 of 79 Rev.: DS-20230308...

  • Page 27: Actions With The Actication And Programming Key

     The double circle disappears. You have performed an operation. The display flashes twice together with the confirmation hook. User manual FlexxPump 125 OLED Page 26 of 79 Rev.: DS-20230308...
  • Page 28 FP 125 OLED after actions have been performed. If you want to protect FP1 N against unintentional modification or manipulation, you can also store the activation and programming key in another location. User manual FlexxPump 125 OLED Page 27 of 79 Rev.: DS-20230308...

  • Page 29: Switching Fp 125 Oled On And Off

    When switched on, the FP 125 OLED shows you the currently set operating mode. The following displays represent the individual operating modes: Setting lubrication Setting emptying Pulse control mode cycle duration time User manual FlexxPump 125 OLED Page 28 of 79 Rev.: DS-20230308...
  • Page 30  Insert the activation and programming key into the hole provided on the underside of the FP 125 OLED.  The FP 125 OLED can be switched off in any state in the manner described here. User manual FlexxPump 125 OLED Page 29 of 79 Rev.: DS-20230308...

  • Page 31: Get Information About The Fp 125 Oled

     The Info menu can only be accessed from OFF mode (FP 125 OLED switched off). If you have accessed the Info menu, you will automatically return to the OFF mode. User manual FlexxPump 125 OLED Page 30 of 79...
  • Page 32 Selected operating mode Setting emptying time set value of the variable emptying time of the cartridge in months Specific displays in operating mode pulse control Selected operating mode pulse control User manual FlexxPump 125 OLED Page 31 of 79 Rev.: DS-20230308...

  • Page 33: Perform A Quick-Check

     Observe the back pressure values displayed on the display if they are of interest to you.  During the pump cycle, the display shows the back pressure of the current lubrication stroke depending on the outlet. User manual FlexxPump 125 OLED Page 32 of 79 Rev.: DS-20230308...
  • Page 34  The quick check can only be started on the display in the operating modes Setting lubrication cycle duration and Setting emptying time. In the operating mode Pulse control, the quick check must be triggered by the PLC. User manual FlexxPump 125 OLED Page 33 of 79 Rev.: DS-20230308...

  • Page 35: Set Operating Mode And Cartridge Size

    Remove the activation and programming key from the action area until Settings appears in the display. The double circle disappears.  The confirmation hook appears; the display and the hook flash twice for visual confirmation. User manual FlexxPump 125 OLED Page 34 of 79 Rev.: DS-20230308...
  • Page 36 The selected operating mode has now been accepted and is active. If necessary, adjust the settings within the operating mode, see Chap. 6.3.4.1., 6.3.4.2. and 6.3.4.3. User manual FlexxPump 125 OLED Page 35 of 79...
  • Page 37  Before commissioning, check if the correct cartridge size is set in the FP 125 OLED software. The cartridge size used and the cartridge size set in the software must be identical! User manual FlexxPump 125 OLED Page 36 of 79...

  • Page 38: Operating Mode Setting Lubrication Cycle Duration

    Simplified calculation of the emptying time t [h] depending on the selected cartridge: 1660 125 cm³ cartridge 250 cm³ cartridge = �������� ∗ = �������� ∗ �������� �������� �������� �������� �������� �������� FP 125 OLED User manual FlexxPump 125 OLED Page 37 of 79 Rev.: DS-20230308...
  • Page 39 C C X X + + 1 1 C C 1 1 P P Z Z 1 1 P P Z Z X X S S Z Z 1 1 User manual FlexxPump 125 OLED Page 38 of 79 Rev.: DS-20230308...
  • Page 40 The following graphic explains the parameters and terms. The graphic shows the example of a FlexxPump 125 OLED with two outlets. The parameter C is 1. E E m m p p t t y y i i n n g g c c y y c c l l e e o o f f a a c c a a r r t t r r i i d d g g e e E E Z Z S S Z Z …...
  • Page 41 C := number of lubrication strokes during a pump cycle PZ. The number of cycles c can be set between 1 | 2 | 3 | ... | 10 strokes. User manual FlexxPump 125 OLED Page 40 of 79 Rev.: DS-20230308...
  • Page 42 Remove the activation and programming key from the action area until Settings appears in the display. The double circle disappears.  The confirmation hook appears; the display and the hook flash twice for visual confirmation. User manual FlexxPump 125 OLED Page 41 of 79 Rev.: DS-20230308...
  • Page 43 C. The display first shows the currently set value for the number of lubrication strokes per pump cycle ). You now have the option of changing the values. actual User manual FlexxPump 125 OLED Page 42 of 79 Rev.: DS-20230308...
  • Page 44  Observe the back pressure values shown in the display if they are of interest to you.  During the pumping cycle, the display shows the back pressure for each lubrication stroke. User manual FlexxPump 125 OLED Page 43 of 79...

  • Page 45: 2.Operating Mode Setting Emptying Time

    [h] depending on the selected cartridge: 125 cm³ cartridge 250 cm³ cartridge = �������� ∗ 30,5�������� ∗ 24ℎ ∗ = �������� ∗ 30,5�������� ∗ 24ℎ ∗ 1660 �������� �������� �������� �������� FP 125 OLED User manual FlexxPump 125 OLED Page 44 of 79 Rev.: DS-20230308...
  • Page 46 P P Z Z X X P P Z Z 2 2 S S Z Z 1 1 S S Z Z 2 2 S S Z Z X X User manual FlexxPump 125 OLED Page 45 of 79 Rev.: DS-20230308...
  • Page 47 L L u u b b r r i i c c a a t t i i o o n n o o p p e e r r a a t t i i o o n n E E Z Z User manual FlexxPump 125 OLED Page 46 of 79 Rev.: DS-20230308...
  • Page 48 C per pump cycle PZ and their respective permissible values: emptying time in months (m). The emptying time can be set between 1 | 2 | 3 | ... | 36 months. User manual FlexxPump 125 OLED Page 47 of 79 Rev.: DS-20230308...
  • Page 49 Remove the activation and programming key from the action area until Settings appears in the display. The double circle disappears.  The confirmation hook appears; the display and the hook flash twice for visual confirmation. User manual FlexxPump 125 OLED Page 48 of 79 Rev.: DS-20230308...
  • Page 50  Observe the back pressure values shown in the display if they are of interest to you.  During the pumping cycle, the display shows the back pressure for each lubrication stroke. User manual FlexxPump 125 OLED Page 49 of 79...
  • Page 51 Set the correct lubricant delivery quantity on the FP 125 OLED. • Check the lubrication point regularly to see whether the settings made result in overlubrication or insufficient lubrication. User manual FlexxPump 125 OLED Page 50 of 79 Rev.: DS-20230308...

  • Page 52: 3.Operating Mode Pulse Control

    After sending a control signal, the response signal of the FP 125 OLED must be waited for, evaluated and interpreted in order to prevent an uncontrolled failure of the FP 125 OLED. User manual FlexxPump 125 OLED Page 51 of 79 Rev.: DS-20230308...

  • Page 53: Activate The Filling-Menu

     The FP 125 OLED cancels the filling function. In addition, the number of complete lubrication strokes is shown in the display.  Observe the back pressure values shown in the display if they are of interest to you. User manual FlexxPump 125 OLED Page 52 of 79 Rev.: DS-20230308...
  • Page 54  The Filling menu can only be reached from the ON mode (FP 125 OLED switched on). If you have activated the Fill command, you will automatically return to ON mode. User manual FlexxPump 125 OLED Page 53 of 79...

  • Page 55: Error And Information Messages On The Display

     A serious fault is usually in the electronics of the FP 125 OLED and cannot be repaired by you on site. User manual FlexxPump 125 OLED Page 54 of 79 Rev.: DS-20230308...

  • Page 56: Empty Level Warning

    In this way, you can follow the progress of the filling level and reorder a new cartridge in good time before the complete empty level is reached. Symbol Name Explanation Empty level warning Residual amount inside the cartridge approx. 15%. User manual FlexxPump 125 OLED Page 55 of 79 Rev.: DS-20230308...

  • Page 57: Output Signals - Time Control

     The output signal at PIN 4 can be tapped for further processing (e.g. indicator light or external control). The maximum permissible output current must not exceed I < 20mA. No inductive load (e.g. relay) may be connected! User manual FlexxPump 125 OLED Page 56 of 79 Rev.: DS-20230308...

  • Page 58: Output Signals - Time Control

    The FP 125 OLED operates according to the settings made and delivers lubricant from the cartridge to the outlet accordingly. User manual FlexxPump 125 OLED Page 57 of 79 Rev.: DS-20230308...

  • Page 59: Input And Output Signals - External Control (Plc)

    < 20mA. No inductive load (e.g. relay) may be connected!  After a longer standstill of the FP 125 OLED, it is recommended to trigger the control signal „1 lubrication stroke“ manually (100 ms) (chap. ). User manual FlexxPump 125 OLED Page 58 of 79 Rev.: DS-20230308...

  • Page 60: Input Signals - External Control (Plc)

    In this case, observe the relevant chapters in the operating instructions for the previous version. Signal length I [s] Function 1 lubrication stroke Filling Cancel filling User manual FlexxPump 125 OLED Page 59 of 79 Rev.: DS-20230308...
  • Page 61 [ [ m m s s ] ] I I m m p p u u l l s s l l ä ä n n g g e e I I signal length l User manual FlexxPump 125 OLED Page 60 of 79 Rev.: DS-20230308...

  • Page 62: Control/Input Signal „1 Lubrication Stroke

    1 1 0 0 0 0 m m s s M M o o t t o o r r t t [ [ m m s s ] ] User manual FlexxPump 125 OLED Page 61 of 79 Rev.: DS-20230308...
  • Page 63  If the integrated microelectronic of the FP 125 OLED has detected an error during or immediately after the end of the lubrication stroke, it will be transmitted to the external control (PLC) by the corresponding output signal (chap. 8.3.). User manual FlexxPump 125 OLED Page 62 of 79 Rev.: DS-20230308...

  • Page 64: Control/Input Signal „Filling

    M M o o t t o o r r t t [ [ m m s s ] ] E E 3 3 9 9 4 4 0 0 E E 1 1 E E 2 2 User manual FlexxPump 125 OLED Page 63 of 79 Rev.: DS-20230308...
  • Page 65 (PLC) by the corresponding output signal (chap. ).  The filling function can be stopped with the „Cancel filling“ control signal, see section 8.2.3. User manual FlexxPump 125 OLED Page 64 of 79 Rev.: DS-20230308...

  • Page 66: Control/Input Signal „Cancel Filling

    (PLC). For the characteristics and interpretation of the output signal, refer to Chap. 8.3. In the meantime, the FP 125 OLED does not process any control signals. User manual FlexxPump 125 OLED Page 65 of 79...

  • Page 67: Control/Input Signal „Status Request

    (PLC). For the characteristics and interpretation of the output signal, refer to Chap. 8.3. In the meantime, the FP 125 OLED does not process any control signals. User manual FlexxPump 125 OLED Page 66 of 79...

  • Page 68: Control/Input Signal „Acknowledge Error

    (PLC). For the characteristics and interpretation of the output signal, refer to Chap. 8.3. In the meantime, the FP 125 OLED does not process any control signals. User manual FlexxPump 125 OLED Page 67 of 79...

  • Page 69: Output Signals - External Control (Plc)

    The output signal is sent with a frequency of f = 5 Hz. The low level is a voltage of + 0 to 5 V DC, the high level is a voltage between + 17 and + 27 V DC. User manual FlexxPump 125 OLED Page 68 of 79...
  • Page 70 Inadmissible, undefined control Check the PLC program for operating the FP signal received 125 OLED for correctness. User manual FlexxPump 125 OLED Page 69 of 79 Rev.: DS-20230308...
  • Page 71 If communication with the FP 125 OLED is still not possible, disassemble the FP 125 OLED with the lubricant cartridge screwed on and return the complete lubrication system to the manufacturer with a detailed description of the error. User manual FlexxPump 125 OLED Page 70 of 79 Rev.: DS-20230308...

  • Page 72: Maintenance And Disposal

     Replace damaged or defective parts immediately to ensure permanent and continuous lubrication.  Check the filling level of the cartridge on the FP 125 OLED.  Check possible error messages on the FP 125 OLED and eliminate the causes accordingly. User manual FlexxPump 125 OLED Page 71 of 79 Rev.: DS-20230308...

  • Page 73: Cleaning

     Reassemble all safety devices and make sure that no tool remains in the danger zone.  Check that the FP 125 OLED is switched on.  Perform a „Quick-Check“ (test run). User manual FlexxPump 125 OLED Page 72 of 79 Rev.: DS-20230308...

  • Page 74: Cartridge Change

     Observe the signaling of the empty cartridge by the FP 125 OLED described in chap. , chap. or chap. when using the FP 125 OLED in pulse control mode. User manual FlexxPump 125 OLED Page 73 of 79 Rev.: DS-20230308...
  • Page 75  Turn the cap on the new lubricant cartridge counterclockwise and pull it off.  Pay attention to cleanliness during the work. Make sure that dirt and foreign bodies do not get into the lubricant inlet. User manual FlexxPump 125 OLED Page 74 of 79 Rev.: DS-20230308...

  • Page 76: Disposal

     Observe the relevant national valid regulations for the disposal of the FP 125 OLED and empty or opened cartridges.  For disposal, observe the respective safety data sheets and disposal instructions for the individual components.  It is not possible to refill empty lubricant cartridges. User manual FlexxPump 125 OLED Page 75 of 79 Rev.: DS-20230308...

  • Page 77: Further Notes

    10. Further notes 10.1. Lubricants Only use lubricants approved by the manufacturer DLS Schmiersysteme GmbH in the original cartridges developed and manufactured exclusively for the FP 125 OLED. Further information on the lubricants, documentation and safety data sheets can be obtained directly from the manufacturer DLS Schmiersysteme GmbH.

  • Page 78: Appendix

    FlexxPump 125 OLED User manual 11. Appendix 11.1. Dimension sheet and installation dimension User manual FlexxPump 125 OLED Page 77 of 79 Rev.: DS-20230308...

  • Page 79: Ec/Eu Declaration Of Conformity

    FlexxPump 125 OLED User manual 11.2. EC/EU Declaration of conformity User manual FlexxPump 125 OLED Page 78 of 79 Rev.: DS-20230308...
  • Page 80 We reserve the right to change the information in this technical data sheet at any time and without prior notice or to make technical changes. The representation in the pictures may differ from the original. User manual FlexxPump 125 OLED Page 79 of 79...

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