Related Manuals for DLS FlexxPump 125 B
Summary of Contents for DLS FlexxPump 125 B
- Page 1 D L S SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S User Manual FlexxPump 125 Battery...
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Page 2: Revision History & Imprint
12.2020 revision of the user manual: This document is protected by copyright. All rights for layout, content, texts and corporate design are reserved by DLS Schmiersysteme GmbH, © 2019. All rights, including those of photomechanical reproduction, duplication and distribution by means of special processes (e.g. data processing, data carriers and data networks), even in part and/or in extracts, are reserved by DLS Schmiersysteme GmbH. -
Page 3: Table Of Contents
FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S I.III Table of contents Chapter Content Page Revision history &... - Page 4 FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S Chapter Content Page Factory settings 6.2.1 Default settings operating mode Hour-Mode -h- 6.2.2...
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Page 5: General Information About This Manual
The actual and factual operator must ensure and guarantee that these instructions, including any supplementary sheets, have been read and understood by all persons responsible for the installation, operation or maintenance of the FlexxPump 125 B. Therefore, keep these instructions in a suitable place, ideally in an easily accessible place, in the surrounding area of the FlexxPump 125 B. -
Page 6: Warning Symbols
FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S Warning symbols The following warning symbols are used in this user manual to alert you to hazards,... -
Page 7: Safety
In order to avoid danger to the user or damage to the machine on which the FlexxPump 125 B is used, the FlexxPump 125 B may only be used for its intended purpose (chapter 2.5) and in a technically safe condition. -
Page 8: Usage For The Intended Purpose
+ Relevant regulations and rules on work safety, accident prevention and environmen- tal protection must be observed. + Work and activities with and on the FlexxPump 125 B are only permitted with appro- priate authorisation (chapter 2.3). All other uses than the aforementioned intended usage or the disregard of one of the above points shall be deemed improper usage. -
Page 9: General Safety Instructions
L U B R I C A T I O N S Y S T E M S General safety instructions The following safety instructions are given for the FlexxPump 125 B: DANGER Damaged or incorrect electrical connections or unauthorized live components lead to serious injuries or even death. -
Page 10: Description Of Function
Description of function General information The FlexxPump 125 B is designed as an extremely compact double piston pump for autonomous operation with grease or oil as lubricant. The two pistons run force- controlled and counter-rotating. They are united into one outlet. The outlet is secured by an integrated non-return valve. -
Page 11: Nameplate And Designation
S Y S T E M S Nameplate and designation The nameplate of the FlexxPump 125 B is visibly attached to the side of the pump itself. There the CE mark and the serial number of the FlexxPump 125 B are visible. -
Page 12: Technical Data
FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S Technical data Housing Dimensions without cartridge width x height x... -
Page 13: Transport And Storage
Do not throw the FlexxPump 125 B. Storage Store the FlexxPump 125 B in its original packaging in a vertical position in a dry, frost- free environment at an ambient temperature of +5°C to +30°C. The maximum storage time in unopened condition is 2 years. -
Page 14: Mounting
S Y S T E M S Mounting Preparations Before starting to work, inform yourself in detail about the FlexxPump 125 B using this user manual; in particular about the general safety instructions (section 2.7). Prepare the installation site carefully. - Page 15 3. Remove the protective cap from the bottom of the FlexxPump 125 B. Unscrew the yellow protective cap counterclockwise from the bottom of the lubricant outlet of the FlexxPump 125 B. 4. Inserting the battery Extract the battery cable from the battery compartment.
- Page 16 Place the full lubricant cartridge on the FlexxPump 125 B. Turn the lubricant cartridge clockwise onto the FlexxPump 125 B. The end position is reached after two full rotations when the label of the lubricant cartridge is aligned with the front label of the FlexxPump 125 B.
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Page 17: Commissioning
3. Power on If you want to put the FlexxPump 125 B into operation, switch on the FlexxPump 125 B. Only if you switch on the FlexxPump 125 B, it delivers lubricant to the lubrication point according to the settings. -
Page 18: Operation And Settings General Information
Accessories from the manufacturer can be connected to the FlexxPump 125 B. If necessary, changes must be made to the FlexxPump 125 B settings to ensure safe and reliable operation. The FlexxPump 125 B is a cycle-controlled lubricant dispenser which operates autonomously and time-based via the integrated microelectronics. -
Page 19: Factory Settings
Verify that the default settings are appropriate for your application and that the lubrication point is supplied with the correct amount of lubricant per time unit. If this is the case, you can operate the FlexxPump 125 B with the default settings in the Hour-Mode -h-. -
Page 20: Default Setting Operating Mode Empty-Time-Mode Et
Verify that the default settings are appropriate for your application and that the lubrication point is supplied with the correct amount of lubricant per time unit. If this is the case, you can operate the FlexxPump 125 B with the default settings in the Empty-Time-Mode Et. -
Page 21: Menu And Lcd Messages
S Y S T E M S Menu and LCD messages The LCD of the FlexxPump 125 B can be used to read information optically, to change settings in conjunction with the activation and programming key on the underside of the FlexxPump 125 B, or to trigger individual actions. - Page 22 The graphic above illustrates the unchangeable basic flowchart of the FlexxPump 125 B menu navigation as well as the options for branching to the Sub-Menus. The FlexxPump 125 B can be switched on and off at several points in the menu navigation. For details see chapter 6.3.3.
- Page 23 The PRO-Menu is only accessible from the ON mode (FlexxPump 125 B is switched on). The PRO-Menu allows you to make changes to the FlexxPump 125 B settings - and thus to its dispensing behavior. For details see chapter 6.3.8 and 6.3.9.
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Page 24: Lcd
For optical output, information in the various states is displayed on the LCD via FlexxPump 125 B. You will be supported by three coloured LEDs to the right of the LCD, depending on the state of the FlexxPump 125 B. This allows you to assess the condition of the FlexxPump 125 B from a distance;... - Page 25 Battery not connected; battery completely discharged 6.3.3 FlexxPump 125 B is switched off 6.3.3 FlexxPump 125 B is ready for operation; FlexxPump 125 B dispenses lubricant in accordance to the operating mode and the set values Errors Error E1 (Empty cartridge / Cartridge error)
- Page 26 FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S Additional character on the LCD Displayed when the cartridge is empty and the cartridge and battery need to be replaced.
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Page 27: Actions With The Activation And Programming Key
The activation and programming key attached to the bottom of the FlexxPump 125 B allows you to perform actions and changes in the settings of the FlexxPump 125 B. This activation and programming key can be easily and permanently stored underneath FlexxPump 125 B. - Page 28 FlexxPump 125 B. The hole on the bottom of the FlexxPump 125 B does not necessarily have to be used to store the activation and programming key. If you want to protect FlexxPump 125 B against unintentional modification or manipulation, you can also store the activation and programming key in another location.
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Page 29: Switching On And Off
ON is displayed in the LCD. The yellow LED disappears; the LCD flashes together with the green LED twice. Ü If no error is detected during the FlexxPump 125 B self-check, ON is displayed in the LCD. The green LED lights up once every 30 seconds, FlexxPump 125 B is ready for operation and will dispense lubricant according to the set values. -
Page 30: Inf-Menu Operating Mode Hour-Mode -H
INF is displayed in the LCD. The yellow LED disappears; the LCD flashes together with the green LED twice. Ü FlexxPump 125 B informs you optically on the LCD about the set values. Insert the activation and programming key into the hole provided on the underside of the FlexxPump 125 B. -
Page 31: Inf-Menu Operating Mode Empty-Time-Mode Et
INF is displayed in the LCD. The yellow LED disappears; the LCD flashes together with the green LED twice. Ü FlexxPump 125 B informs you optically on the LCD about the set values. Insert the activation and programming key into the hole provided on the underside of the FlexxPump 125 B. -
Page 32: Set-Menu
6.3.6 SET-Menu The SET-Menu allows you to change the operating mode of the FlexxPump 125 B. You can switch between Hour-Mode -h- and Empty-Time-Mode Et. The Hour-Mode -h- allows you to set the number of cycles (c) within a dispensing time (h) in hours. - Page 33 Ü The LCD flashes together with the green LED twice, whereby the operating mode is displayed in the LCD. The SET-Menu can only be accessed from the OFF mode (FlexxPump 125 B is switched off). When you have entered the SET-Menu, you will return to the OFF mode.
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Page 34: Run-Menu
RUN is displayed in the LCD. The yellow LED disappears. Ü The LCD flashes together with the green LED twice. The FlexxPump 125 B starts to pump the lubricant to the outlet (special donation or "Quick-Check"). -
Page 35: Pro-Menu Operating Mode Hour-Mode -H
6.3.8 PRO-Menu operating mode Hour-Mode -h- The PRO-Menu allows you to change the settings of the FlexxPump 125 B's dispensing behavior. If you are in operating mode Hour-Mode -h-, you can change the dispensing time h as well as the number of cycles c (number of strokes). In principle, during the dispensing time h, the FlexxPump 125 B executes exactly the number of strokes c (each 0.16 cm³) specified in the number of cycles c. - Page 36 FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S Changing the value of the dispensing time h: ...
- Page 37 If you have made changes to the values of the dispensing time h or the values of the number of cycles c in the PRO-Menu and the FlexxPump 125 B is otherwise ready for operation (battery full and inserted as well as a cartridge fitted), the FlexxPump 125 B will immediately start with the calculated waiting time until the next dispensing.
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Page 38: Pro-Menu Operating Mode Empty-Time-Mode Et
6.3.9 PRO-Menu operating mode Empty-Time-Mode Et The PRO menu allows you to change the settings of the FlexxPump 125 B's dispensing behavior. If you are in the Empty-Time-Mode Et, you can change the emptying time Et in months. The FlexxPump 125 B automatically calculates the pause time between two cycles to reach the set emptying time in months. - Page 39 If you have made changes to the values of the emptying time Et in the PRO-Menu and the FlexxPump 125 B is otherwise ready for operation (battery full and inserted as well as a cartridge fitted), the FlexxPump 125 B will immediately start with the calculated waiting time until the next dispensing.
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Page 40: Fil-Menu
FIL is displayed in the LCD. Remove the activation and programming key from the action area. The yellow LED disappears. Ü The LCD flashes together with the green LED twice. The FlexxPump 125 B starts donating. The green LED lights up during each donation. -
Page 41: Error Codes
L U B R I C A T I O N S Y S T E M S The FIL-Menu can only be reached from the ON mode (FlexxPump 125 B switched on). When you enter the FIL-Menu, you will return to the ON mode, even if you cancel FIL prematurely with CLR. -
Page 42: Maintenance And Disposal
(see Chapter 2) and observe the relevant local and operational safety regulations. Do not deactivate any protective device without authorization! Maintenance schedule The following maintenance schedule must be observed for the FlexxPump 125 B: After 500 Every Maintenace... -
Page 43: Visual Check
Replace damaged or defective parts immediately to ensure permanent lubrication. Check the filling level of the cartridge on the FlexxPump 125 B. Check possible error messages on the FlexxPump 125 B and remedy the causes accordingly. 7.1.2 Cleaning ... -
Page 44: Cartridge And Battery Change
The cartridge and battery can be changed during normal operation of the FlexxPump 125 B. FlexxPump 125 B has a fault (Error E1 or Error E3); the red LED flashes every 5 seconds. The FlexxPump 125 B battery is completely discharged, the LCD is dark (OFF is not displayed). - Page 45 1. Unscrew the empty cartridge from the FlexxPump 125 B. Turn the empty cartridge counterclockwise from the FlexxPump 125 B and dispose it properly after completion of the work. Pay attention to cleanliness during the work. Make sure that dirt and foreign bodies do not get into the lubricant inlet.
- Page 46 Place the full lubricant cartridge on the FlexxPump 125 B. Turn the lubricant cartridge clockwise onto the FlexxPump 125 B. The end position is reached after 2 full rotations when the label of the lubricant cartridge is aligned with the front foil of the FlexxPump 125 B.
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Page 47: Disposal
LED. A separate confirmation is not necessary. The green LED flashes briefly every 30 seconds. Ü The FlexxPump 125 B automatically returns to the last active mode (ON or OFF) before the completion of this work. -
Page 48: Released Accessories
This may necessitate changes to the factory and/or the default settings of the FlexxPump 125 B to ensure reliable and proper operation of the FlexxPump 125 B together with the hydraulically connected accessories. -
Page 49: Lubricants
FlexxPump 125 B and the lubrication point (or distributor). If the case arises that you cannot mount the FlexxPump 125 B directly on or at the lubrication point, contact the manufacturer to verify your application. The influence... -
Page 50: Appendix
FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S Appendix Dimension sheet and installation dimensions revision: 1... -
Page 51: Ec/Eu Declaration Of Conformity
FlexxPump 125 B D L S User Manual SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S EC/EU Declaration of conformity revision: 1... - Page 52 SCHMIERSYSTEME D I R E C T L U B R I C A T I O N S Y S T E M S DLS Schmiersysteme GmbH Gewerbering 5 D-82140 Olching Tel: +49-(0)8142 650 69-0 Fax: +49-(0)8142 650 69-29 mail@ DLS-Schmiersysteme.de...