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Summary of Contents for Cardinal 777
- Page 1 777 and 777S Programmable Weight Indicating Instrument Operation Manual 8545-M409-01 Rev B PO BOX 151 WEBB CITY, MO 64870 Printed in USA 02/02 PH (417) 673-4631 - FAX (417) 673-5001 Web site - http://www.cardinalscale.com...
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Page 2: Table Of Contents
777 PART IDENTIFICATION ........ -
Page 3: Introduction
With programmable software, a user friendly program language and modular hardware design, the 777 has the versatility and high performance to be used in any type of standard or custom application. Configuration and upgrades to the application can easily be performed in the field, while still maintaining the rigid control the most demanding installations require. -
Page 4: Specifications
SPECIFICATIONS Displayed Resolution ..10,000 divisions (commercial) 100,000 divisions (maximum) (non - commercial) Internal Resolution ..400,000 divisions Division Value ... . . 1 to 9 X 10, 1, 0.1, 0.01, 0.001 and 0.0001 Sample Rate . -
Page 5: Precautions
ALWAYS store and transport electronic printed circuit cards and components in anti- static protective bags or packaging. Environmental In general, the 777 Indicator will perform well within a temperature range of 14 to 104 °F (-10 to +40 °C ). -
Page 6: Site Preparation Requirements
This section is provided to assist you in obtaining such an environment. Electrical Power The 777 is designed to operate from 90 to 260 VAC at 50/60 Hz. No special order is required for operation at 230 VAC. -
Page 7: Wall Mounting
INSTALLATION, Cont. Wall Mounting The 777 can be mounted on the wall using two (2) #10 x 1 1/2" screws placed 5 1/2" apart. To prepare the 777 for wall mounting, perform the following procedure: 1. With the power cord unplugged, remove the four (4) screws securing the front cover assembly to the main housing. - Page 8 INSTALLATION, Cont. 7. Turn the indicator on its side and remove the rubber footpads from the bottom of the main housing. See Figure No. 4. 8. With the front cover assembly rotated and the footpads removed, what was the bottom of the indicator is now the back of the indicator.
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Page 9: Load Cell Connection
INSTALLATION, Cont. Load Cell Connection The load cell is connected to the 777 scale input board via a DE-9P connector. Figure No. 8 shows the pin identification for the connector. Make certain the pins are correctly identified before soldering a wire to them. Make certain that the connector retaining screws are used to hold the load cell cable connector securely to the scale input board. -
Page 10: Serial I/O Connections
777. In Gross weight mode, the data sent will include the Time, Date and the Gross Weight only. If the 777 is in Net weight mode, the Time, Date, Gross, Tare and Net weights will be sent to the serial device. The data formats are as follows:... -
Page 11: Keypad Functions
In the Gross Weight mode, the total of all weight placed on the scale since the the display was zeroed is displayed. In the Net Weight mode, the gross, tare and net weight is displayed. NOTE: If a valid tare weight has not been entered, the 777 will ignore this key. TARE KEY This key is used to enter a tare weight of up to the capacity of the scale. - Page 12 Start Menu. NOTE: With multiple analog cards installed in the 777, the FNCT key is used to display the scale select menu. Pressing the FNCT key will show the SCL and MENU keys. Press the SCL key to switch to the other scale.
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Page 13: Alphanumeric Keys
“a” (not a capital letter) to be output. SOFT KEYS This section describes each soft key along with its function as programmed by the 777 EPROM program (as it comes from the factory). NOTE: The application program can change the function of the soft keys. - Page 14 EPROM based, can not be changed and is always in the indicator. The EPROM program allows the 777 (as it comes from the factory) to be used as a complete indicator. NOTE: The STANDARD.BAS program included with the SmartWeigh software development package is equivalent to the standard EPROM program.
- Page 15 Press the PREV or NEXT keys to return to the previous menu screen. Press the PRINT key (right of the display) to print the review information. If the 777 has the 777B Dual Parallel Printer Card installed, when the PRINT key is pressed the screen will display the prompt, SELECT COM OR LPT.
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Page 16: Setup And Calibration
If you receive the indicator attached to a scale, calibration is not necessary. If the 777 is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated. - Page 17 This is the value in scale divisions that will be automatically zeroed off. That is, if the scale divisions are five (5) and the zero tracking is set to three (3) the 777 will automatically zero weights of 15 or less. To change the setting, use the keypad to select a new value for the zero tracking range (0, 0.5 or 1 to 9), then press the ENTER key to save...
- Page 18 ENTER key to save the setting and proceed to the next step. 10. The screen will prompt: C1, the current value of the C1 number. If the 777 was calibrated previously and you recorded the four (4) "C" (calibration) numbers, you may enter the value for C1.
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Page 19: Loading And Sending Programs
PC) transfer cable connected between the COM port on the computer and the COM port of the 777. The indicator and the SmartWeigh program must be in the appropriate modes (one in send, the other in receive) to transfer application programs. Refer to the SmartWeigh Programming and Simulator Manual (8545-M095-O1) for operation of SmartWeigh transfer procedures. -
Page 20: Load A Program
PRESS - READY - TO CONTINUE READY 12. Make sure the remote (computer or other 777 indicator) is ready to send, and press the READY key. 13. The screen will display RECEIVING FROM COMx (x = the com port selected in step 5), the record number the indicator is receiving and a status message. -
Page 21: Send A Program
NO key will display, CANCELLED LOCALLY. Press the OK key to return to the LOAD / SEND / DSPLY Menu. 7. Make sure the remote (the computer or another 777 indicator) is ready and press the YES key to start sending. The screen will display SENDING TO COMx (x = the com port selected in step 5), the record number the indicator is sending and a status message. -
Page 22: Care And Cleaning
DO keep the surroundings clear to provide clean and adequate air circulation. ERROR AND STATUS MESSAGES The 777 is equipped with a diagnostic software program that tests various portions of the instrument's circuitry and verifies proper operation. Should a problem be detected, an error or status message will be displayed alerting the operator to that condition. -
Page 23: Before You Call Service
BEFORE YOU CALL FOR SERVICE The 777 has been designed to provide you with years of trouble-free operation. In spite of this, troubles sometimes happen. Before calling for service assistance you should make some initial checks to verify that a problem does exist. The following describes several types of symptoms along with suggested remedies. -
Page 24: 777S (Nema 4X Enclosure)
777S (NEMA 4X ENCLOSURE) Installation Instructions The Model 777S is housed in a NEMA 4X enclosure that is normally mounted on the wall or some other vertical surface. The enclosure is attached to the wall with four (4) bolts. Refer to Figure No. -
Page 25: Load Cell Connection
777S (NEMA 4X ENCLOSURE), Cont. Load Cell Connection CAUTION! Disconnect any external load cell power supply before connecting load cells to the instrument. Failure to do so will result in permanent damage to the instrument. Loosen the cable gland connector for the load cell. This gland connector is located on the bottom of the enclosure. -
Page 26: Rs-232 Serial Cable Installation
777S (NEMA 4X ENCLOSURE), Cont. RS-232 RS-485 Serial Data Data KB-101 Interface Power Input / Output Ground Load Cells Load Cells Figure No. 18 RS-232 Serial Cable Installation 1. Loosen the cable gland connector(s) for the RS-232 serial cable. The gland connector(s) for the RS-232 serial data are located on the bottom of the enclosure. -
Page 27: Kb-101 Keyboard Cable Installation
777S (NEMA 4X ENCLOSURE), Cont. KB-101 Keyboard Cable Installation 1. Loosen the cable gland connector for the KB-101 Keyboard cable. The gland connector for the KB-101 keyboard cable is located on the bottom of the enclosure. Refer to Figure No. 18 for an illustration of the gland connector layout. -
Page 28: I/O (Input/Output) Cable Installation
777S (NEMA 4X ENCLOSURE), Cont. I/O (Input/Output) Cable Installation Removal of the I/O cable from the 778I NOTE: Each wire of the I/O cable is tagged with a number label that corresponds to the labels on the circuit board for terminal connections to the P17 terminal block. 1. -
Page 29: 777 Part Identification
777 PART IDENTIFICATION... - Page 30 777 PART IDENTIFICATION, Cont.
- Page 31 777 PART IDENTIFICATION, Cont. ITEM NO. QTY. PART NUMBER DESCRIPTION 8545-D414-0A FRONT COVER ASSY 8545-D007-08 BEZEL, REAR 8545-C015-0A ENCLOSURE ASSY 6021-0001 SCREW, OVAL HD, 8-32 X ½ CHROME 6021-0806 SCREW, BUTTON HD, 8-32 X 1/2 8545-B021-08 SPACER 8545-C075-08 GASKET, EXTRUDED...
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Page 32: 777S Part Identification
777 PART IDENTIFICATION, Cont. ITEM NO. QTY. PART NUMBER DESCRIPTION 8545-B025-0A CABLE ASSEMBLY, A/C POWER 8545-B033-08 CABLE ASSEMBLY, DISPLAY INTERFACE 8545-B405-0A CABLE ASSEMBLY, LCD DISPLAY CABLE 8545-B035-08 CABLE ASSY, PARALLEL INTERNAL BUS 8545-C036-0A CABLE ASSEMBLY, POWER INTERCONNECT 593GR986 SERIAL TAG... - Page 33 777S PART IDENTIFICATION, Cont.
- Page 34 777S PART IDENTIFICATION, Cont.
- Page 35 777S PART IDENTIFICATION, Cont.
- Page 36 777S PART IDENTIFICATION, Cont. ITEM NO. QTY. PART NUMBER DESCRIPTION 8545-D418-0A ENCLOSURE ASSY., WELDMENT 8545-C062-08 BASE PLATE 8545-B061-0A COVER ASSY., POWER SUPPLY 8545-D059-08 MOUNTING BRACKET, SCAL INPUT 6610-2248 GLAND CONNECTOR, .187-.312 GRIP 8530-C088-08 S.S. CLAMP 6021-0699 SCREW, FILLISTER MACHINE .25-28 X .625 8545-C046-0A PCB ASSY., TRANSITION BOARD 778A...
- Page 37 777S PART IDENTIFICATION, Cont. ITEM NO. QTY. PART NUMBER DESCRIPTION 8545-B405-0A CABLE, PLASMA DISPLAY – XBD 8545-B033-08 CABLE, DISPLAY INTERFACE 6680-0163 SPACER, #6-32 X 1.875 6610-2081 GLAND CONNECTOR 6980-0014 WIRE TIE, 4 INCH 6680-0028 CRADLE MOUNT 6610-5007 CABLE CLIP 8545-C411-08 HIGH VOLTAGE GUARD 593GR986 SERIAL TAG...
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Page 38: Appendix A - Scale Totalizer
APPENDIX A - SCALE TOTALIZER The scale totalizer will sum the weights of two or more scales and make the total available to the application program. The totalizer can be referenced as if it were another scale. The totalizer's scale number will be one plus the actual number of scales attached to the indicator. NOTE! The indicator firmware must be version 02.2 or greater to support this function. - Page 39 APPENDIX A - SCALE TOTALIZER, Cont. MOTION (0 TO 9) CURRENT=?? The value entered, in scale divisions, will be used in determining when the totalizer's motion status will become true. The totalizer's motion status will be true if any of the totalized scales is in motion or if the total gross weight changes by more than totalizer's motion range.
- Page 40 APPENDIX A - SCALE TOTALIZER, Cont. The SCLSTAT function will return information about the scale's status. The information is encoded in the bits of the return value and can be determined by AND'ing the return value with the appropriate mask value: SCLSTAT AND 2 = 1 = One or more of the scales included in the totalizer had some sort of failure or the total weight could not be calculated because the scales were incompatible.
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