Related Manuals for Bosch CS5800iAW 180 MCP
Summary of Contents for Bosch CS5800iAW 180 MCP
- Page 1 Installation and Maintenance Instructions Pre plumbed cylinder CS5800iAW 180 MCP, CS5800iAW 210 MP and CS5800iAW 250 MP 0010045491-001...
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Page 2: Table Of Contents
Table of contents Cable types ........24 Table of contents Cable routing . -
Page 3: Explanation Of Symbols And Safety Instructions
Explanation of symbols and safety instructions HInstallation, commissioning and service Explanation of symbols and safety instructions The product may only be installed, brought into operation and maintained by trained personnel. Explanation of symbols ▶ Use only original spare parts. Warnings HElectrical work In warnings, signal words at the beginning of a warning are used to Electrical work must only be carried out by a competent person in... -
Page 4: Product Information
*The filling link is used only for installation and re pressuring, store the braided hose close to indoor unit after system filling Model Name Cylinder Size/ Description CS5800iAW 180 MCP 180 Litre Slim line (180 SL) CS5800iAW 210 MP 210 litre (210 L) - Page 5 Product Information CAUTION Risk of damage to product or property (including pump connector plug) The product will overheat if the clearance space around the product is restricted by objects. ▶ Do not restrict this space with the addition of cupboards, shelves etc. next to or around the product.
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Page 6: 210L And 250L Dimensions And Minimum Clearances
Product Information 3.1.3 210L and 250L Dimensions and minimum clearances • The following details cover the installation, service and maintenance clearances for the product. (including pump connector plug) Note the dimensions and minimum clearances in the figures for all three directions carefully. -
Page 7: 180 Sl Connections
Product Information 3.1.4 180 SL connections Fig. 8 Connections dimensions for the 180sl cylinder Pre plumbed cylinder – 6 721 852 928 (2023/04) -
Page 8: 210L And 250L Connections
Product Information 3.1.5 210L and 250L connections Fig. 9 Connections dimensions for 210l and 250l cylinder Pre plumbed cylinder – 6 721 852 928 (2023/04) -
Page 9: Product Overview 180 Sl
Product Information 3.1.6 Product overview 180 SL *Remove the filling link after the system is filled 0010044647-001 Fig. 10 Left and right view of 180 litre Pre-Plumbed Cylinder Pre plumbed cylinder – 6 721 852 928 (2023/04) - Page 10 Product Information 35,a) 35,b) 0010044648-001 35,c) Fig. 11 Enlarged view right-hand component cluster 0010049512-001 Fig. 13 Enlarged view of e-heater with covers removed 1. DHW (Domestic Hot Water) outlet connection – (1* equivalent DHW outlet connection position on the 210 and 250 litre versions of the Pre-Plumbed Cylinder) 2.
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Page 11: Product Identification
Pre-Installation 27. Flow to heating system 3.3.2 Optional accessories 28. Circulation pump heating circuit PC1 The following accessories can be added on and are not required for operation of the system. 29.2nd Heating zone flow (optional) • Room controller 30.Flow temperature sensor heating circuit T0 •... -
Page 12: Mains Supply
Pre-Installation Mains supply Water quality Unit Value 4.2.1 Electrical supply Conductivity μS/cm ≤ 2500 • There must be two electrical supplies to the appliance: control unit ≥ 6,5... ≤ 9,5 and heater. It must be possible to isolate each supply. Chloride ≤... -
Page 13: Water Quality For Potable Water (Dhw)
Pre-Installation Antifreeze For systems with a specific system water content >40 l/kW, water treatment is mandatory. If there are several heat generators in the Unsuitable antifreeze can damage the heat exchanger or cause a fault in heating system, then the system water volume must be related to the the heat source or DHW supply. -
Page 14: Minimum Volume And Execution Of The Heating System
Pre-Installation Minimum volume and execution of the heating Pressure relief pipework system CAUTION Scalding risk from hot water or steam! Normally the energy for the defrost cycle is drawn form the buffer ▶ The pressure relief valve (PRV) and temperature & pressure relief cylinder and the heating system, but in small systems with low flow the valve (TPRV) are appliance safety devices and may discharge hot controller may switch to draw energy from the DHW cylinder instead. -
Page 15: Discharge Arrangement (Dhw)
Pre-Installation Discharge Arrangement (DHW) The discharge pipe (D2) from the tundish should terminate in a safe place where there is no risk to persons in the vicinity of the discharge and: • Be at least one pipe size larger than the nominal outlet size of the safety device unless its total equivalent hydraulic resistance exceeds that of a straight pipe 9 m long i.e. -
Page 16: Cleaning Primary Systems
Pre-Installation The table below is based on copper tube. Plastic pipes may be of different bore and resistance. Sizes and maximum lengths of plastic should be calculated using data prepared for the type of pipe being used. Valve outlet size Minimum size of discharge Minimum size of discharge Maximum resistance... -
Page 17: Installation
Installation ▶ It may be necessary to use a power flushing machine to aid the cleansing procedure in some circumstances. ▶ Close the drain cocks and manual air vents. For existing appliance/circulating pump actions. ▶ Add a suitable inhibitor to the system in accordance with the manufacturers instructions. -
Page 18: Fastening The Cylinder To The Ground
Installation Product connections Proper transport Permitted: Permitted: Front loading Lateral loading NOTICE loaded from behind risks cylinder and not held and held damage permanently Appliance - hydraulic connections ▶ Ensure all water pipework, to be connected, is isolated/drained and follow all relevant safety precautions. ▶... -
Page 19: Safety Thermostat
Hydraulic connections 5.5.1 Safety thermostat In some countries, a safety thermostat is required to be installed in under Pipe connections, general floor heating circuits. The safety temperature limiter is connected to external input 3. Set the operation for external input ( control unit manual). - Page 20 Hydraulic connections copper pipes (dimensions according to EN 1057) p (mbar) Heat Heat transfer Nominal flow Outer Ø 15 Outer Ø 22 Outer Ø 28 Outer Ø 35 Pump fluid delta (K) (L/min) (mm) (mm) (mm) (mm) Inner Ø 13,6 Inner Ø...
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Page 21: Connect The Indoor Unit To The Heat Pump
Hydraulic connections Connect the indoor unit to the heat pump ▶ Install a drain valve close to the ODU and insulate (VC7) ▶ Connect the flow line from the heat pump to the heat transfer ▶ Fit magnetic filter (advised). if no filter is fitted an isolation valve medium in (VC5) should be installed ▶... -
Page 22: Connect The Indoor Unit To The Heating System
Hydraulic connections Connect the indoor unit to the heating system 1. Connect PRV pipe work into a frost protect drain. The DHW mixer must be installed in the tap water circuit (not included in 2. Connect the heating system return line. Install an isolation valve the scope of delivery). -
Page 23: Heat Pump, Indoor Unit And Heating System Filling
Hydraulic connections Heat pump, indoor unit and heating system filling NOTICE This filling procedure is valid for all systems, also where the heat pump is The system will be damaged if it is powered up without water. placed above the indoor unit. For a less complex system the procedure may be simplified. -
Page 24: Electrical Connection
Electrical connection Electrical connection Cable routing DANGER ▶ Run power cables separately from signal and sensor cables. Risk of electric shock! Interference from power cables can induce spurious faults on signal ▶ This appliance incorporates two electrical supply cables (230V cables, ensure that there is at least 100mm separation from each other. -
Page 25: Access To Control Box
Electrical connection Access to control box If access inside the control box is required, remove front cover (fig 27): ▶ Remove the two screws (1) at the bottom of the control box ▶ Push down the two spring clips ▶ Pull the bottom area of the front cover forwards and carefully lift the cover upwards to clear the two lugs at the top of the control box (2). -
Page 26: Replacing/Connecting The Power Cables
Electrical connection Replacing/connecting the power cables XCU-SEH X203 X200 Other cables not shown for clarity 0010048654-001 Fig. 29 Connecting the power supply cables The appliance is delivered with both power cables fitted as shown in fig 29 ▶ Connector X203: 230V supply to control unit. ▶... -
Page 27: Removal/Replacement Of 230V Supply Cables
Electrical connection 7.5.1 Removal/replacement of 230V supply cables – Remove gland nut (2) fig 31 – Push gland body upwards and out of the plate in order to manually grip on the gland body 1 – Loosen screws (3) and pull cable downwards and out of the gland and plate. -
Page 28: Overview Of Connectors In The Xcu-Seh Area
Electrical connection 7.5.4 Overview of connectors in the XCU-SEH area 0010048656-001 Fig. 32 Connections on circuit board X200: 230V single phase connection for electrical heater element only Safety relays for heater X203: 230V single phase connection for control and pumps X209: 230V output for accessory PK2 X208: 230V output for accessory PW2 Relay for pumps... -
Page 29: Connection Of Control And Sensor Cables
Electrical connection Connection of control and sensor cables NOTICE EMS-BUS and CAN-BUS are not compatible! ▶ Only connect CAN-BUS and EMS-BUS wiring to the correct connectors in the control box. 7.6.1 Installation/replacement of low voltage cables • All low voltage cables are connected to the XCU-THH board. Access is gained as described in 7.4 •... -
Page 30: Installation Of The Temperature Sensor
Electrical connection 7.6.3 Installation of the temperature sensor 7.6.6 External connections in XCU-THH area for control & sensor cables The user interface in the delivery configuration automatically regulates the flow temperature based on the outdoor temperature. A room A complete overview of the appliance harnesses and connections can be temperature-dependent controller can be installed for greater comfort. -
Page 31: Replace Cover And Final Checks
Commissioning Replace cover and final checks Commissioning of the control panel When all required harnesses are fitted or replaced, the appliance can be when the control panel is connected to the power supply for the first re-assembled. Ensure the following aspects are carried out and time, a configuration wizard is launched. -
Page 32: Heat Pump, Indoor Unit And Heating System Ventilation
Commissioning Heat pump, indoor unit and heating system Meu item Description ventilation Fitting situation Select the type of house for the system installation. This influences the display of "Away" functions in the NOTICE system control unit and in the remote control unit If the system is not correctly ventilated (purged), this will damage (display of system functions outside of the assigned the indoor unit! -
Page 33: Operating Temperatures
▶ Check pipe dimensions. For full terms and conditions, please visit: Temperature differential in the heating system www.worcester-bosch.co.uk/guarantee-terms-and-conditions ▶ Set the output at the heating pump PC1 so that the following Guarantee registration difference is achieved: Your appliance/product carries a guarantee against faulty material or ▶... -
Page 34: Inspection And Maintenance
▶ Check the alarm log (instructions for the control device). 6 720 805 915-01.1I Only use Bosch Group original spare parts with this appliance. Non Fig. 39 Cleaning the strainer Bosch Group original spare parts will invalidate the guarantee (if applicable) and any warranty. -
Page 35: Draining Of Appliance
Data Protection Officer, Information Security and Privacy (C/ISP), all of equal importance to us and all environmental protection legislation Robert Bosch GmbH, Postfach 30 02 20, 70442 Stuttgart, GERMANY. and regulations are strictly observed. We use the best possible technology and materials for protecting the You have the right to object, on grounds relating to your particular environment taking account of economic considerations. -
Page 36: Technical Specifications/Logs
Technical Specifications/Logs Technical Specifications/Logs 13.1 Technical specifications Unit CS5800iAW 180MCP CS5800iAW 210MP CS5800iAW 250MP Electrical information Rated voltage 230 1N~50Hz Fuse class gL/C 5 (auxiliary)/16 (electric heater) Booster heater Hot water Volume of domestic hot water cylinder Maximum permissible operating pressure in the DHW circuit Connection 22mm... -
Page 37: Wiring Diagram
Technical Specifications/Logs 13.2 Wiring diagram 13.2.1 Wiring diagram of appliance EE = Elec. heater T0 = Flow temp. sensor hea ng circuit T1 = Outdoor temp. sensor TC0 = Return temp. sensor XCU-THH = Required TC1 = Heater temp. sensor TW1 = Temp. -
Page 38: 13.2.2 Cable Plan
Technical Specifications/Logs 13.2.2 Cable plan When extending cables, use the cable types defined in the following tables. All cables must be designed for a temperature range of up to 70 °C. 230V/400V General Cross section Cable type Maximum Connection to length (m) terminal ... -
Page 39: 13.3.1 Heating Circuit Without Mixer
Technical Specifications/Logs 13.3.1 Heating circuit without mixer XCU HY UI 800 CR10H RT 800 VC10 balanced cold connection 230 V AC 230 V AC 0010049021-001 Fig. 41 Indoor unit Tower, Heat pump (ODU), one unmixed heating circuit [1] Mounted in the indoor unit [5] Mounted on the wall Pre plumbed cylinder –... - Page 40 Technical Specifications/Logs XCU HY UI 800 CR10H MM100 RT 800 VC10 balanced cold connection 230 V AC 230 V AC 0010049022-001 Fig. 42 Indoor unit, heat pump (ODU), one unmixed and one mixed heating circuit [1] Mounted in the indoor unit [5] Mounted on the wall Pre plumbed cylinder –...
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Page 41: 13.3.2 Explanation Of Symbols
Technical Specifications/Logs 13.3.2 Explanation of symbols Symbol Description Symbol Description Symbol Description Pipework/cables Flow - heating/solar Brine circuit out DHW circulation Return - heating/solar Potable water Electrical Wiring Brine flow Hot water Electrical wiring with break Mixing valves/valves/temperature sensors/pumps Valve Differential pressure regulator Pump Revision bypass... -
Page 42: 13.3.3 Performance Charts For Circulation Pumps
Technical Specifications/Logs 13.3.3 Performance charts for circulation pumps [l/min] 0010046619-001 Fig. 43 Performance chart for PC1 Pre plumbed cylinder – 6 721 852 928 (2023/04) -
Page 43: Benchmark Commissioning
Benchmark Commissioning Benchmark Commissioning Benchmark Commissioning & Warranty Validation Service Record It is a requirement that the heat pump is installed and commissioned to the completed in full. www.hhic.co.uk This Commissioning Checklist is to be completed in full by the competent person who commissioned the heat pump and associated equipment as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. - Page 44 Benchmark Commissioning AIR TO WATER HEAT PUMP COMMISSIONING CHECKLIST Address: Split ) of ( Electrical and Hydronic Controls – SYSTEM AND HEAT PUMP (Tick the appropriate boxes) Thermostatic radiator valves Litres Water Treatment – SYSTEM AND HEAT PUMP (Tick the appropriate boxes/Measure and Record) Product: Product: Product:...
- Page 45 Benchmark Commissioning ADDITIONAL SYSTEM INFORMATON (Tick the appropriate boxes/Measure and Record) Additional heat sources connected: Solar Thermal ALL INSTALLATIONS © Heating and Hotwater Industry Council (HHIC) www.hhic.org.uk Issue date: 20.08.2020 Pre plumbed cylinder – 6 721 852 928 (2023/04)
- Page 46 Benchmark Commissioning Service provider SERVICE/INTERIM WORK SERVICE/INTERIM WORK Date: Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: SERVICE/INTERIM WORK SERVICE/INTERIM WORK Date: Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: SERVICE/INTERIM WORK Date: SERVICE/INTERIM WORK Date: manufacturers’ instructions. * manufacturers’...
- Page 47 Benchmark Commissioning Service provider SERVICE/INTERIM WORK Date: SERVICE/INTERIM WORK Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: SERVICE/INTERIM WORK SERVICE/INTERIM WORK Date: Date: manufacturers’ instructions. * manufacturers’ instructions. * Signature: Signature: © Heating and Hotwater Industry Council (HHIC) www.hhic.org.uk Issue date: 20.08.2020 Pre plumbed cylinder –...
- Page 48 Bosch Thermotechnik GmbH GB Importer: Junkersstrasse 20-24 Bosch Thermotechnology Ltd. 73249 Wernau, Germany Cotswold Way, Warndon www.bosch-homecomfortgroup.com Worcester WR4 9SW, United Kingdom...