Related Manuals for Worldlawn Encore EE48FR691V32
Summary of Contents for Worldlawn Encore EE48FR691V32
- Page 1 EE48FR691V32 EE48FR691V32CA EE52FR691V32 EE52FR691V32CA EE52FX691V34 EE52FX691V34CA EE60FX730V34 EE60FX730V34CA EE60FR730V32 EE60FR730V32CA OPERATORS MANUAL...
- Page 3 ENCORE MFG. A DIVISION OF WORLDLAWN POWER EQUIPMENT, INC. WWW.ENCOREEQUIPMENT.COM 401 COMMERCE STREET BEATRICE, NE 68310 800-267-4255 FAX – 402-223-4103...
- Page 5 AVAILABLE ACCESSORIES FITS MODELS: EE48FR691V32 EE48FR691V32CA MULCH KIT: 48” MULCH KIT 461025 GRASS CATCHER ASSEMBLY 48” GRASS CATCHER W/WEIGHTS 5101305 48” BLOWER 632078 48” COLLECTION TUBE 632093 FITS MODELS: EE52FR691V32 EE52FX691V34 EE52FR691V32CA EE52FX691V34CA MULCH KIT: 52” MULCH KIT 451004 GRASS CATCHER ASSEMBLY: 52”...
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Page 6: Table Of Contents
Contents SAFETY ................................. 10 SAFETY ALERT SYMBOL ............................10 TRAINING ................................10 PREPARATION ..............................10 OPERATION ................................11 SLOPE OPERATION ............................... 13 USING THE ROLLOVER PROTECTION STRUCTURE ....................13 MAINTENANCE AND STORAGE ..........................13 SAFETY AND INSTRUCTIONAL DECALS ........................ 15 SPECIFICATIONS .............................. - Page 7 OPERATING INSTRUCTIONS ......................... 24 RAISE THE ROLLOVER PROTECTION STRUCTURE (ROPS) ................24 STARTING THE ENGINE ............................ 24 BLADE ENGAGEMENT ............................24 DISENGAGING THE BLADES ..........................24 STOPPING THE ENGINE ............................ 25 DRIVING THE MACHINE ........................... 25 DRIVING FORWARD ............................25 DRIVING IN REVERSE ............................
- Page 8 CHANGE HYDRAULIC SYSTEM FILTER AND FLUID.................... 35 HYDRAULIC SYSTEM AIR PURGE ........................36 THREAD LOCKING ADHESIVES ......................... 36 COPPER-BASED ANTI-SEIZE..........................36 DIELECTRIC GREASE ............................37 CASTER PIVOT BEARINGS PRE-LOAD AND LUBRICATION ................37 CHECK V-BELTS ..............................37 ADJUSTMENTS..............................38 DECK LEVELING ..............................38 PUMP DRIVE BELT TENSION ..........................
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Page 10: Safety
• Never let children or untrained people SAFETY operate the equipment without proper instruction. • Keep everyone, especially children and pets, SAFETY ALERT SYMBOL away from the area of operation. This symbol means: ATTENTION! BECOME Remember that the operator or user is ALERT! YOUR SAFETY IS INVOLVED! responsible for accidents or hazards occurring to other people or their property. -
Page 11: Operation
interior carpets or plastic truck bed liners DANGER may insulate the container and slow the loss In certain conditions gasoline is extremely of any static charge. flammable and highly explosive. • When practical, remove gas powered equipment from the truck or trailer and A fire or explosion from gasoline can burn refuel the equipment with its wheels on the you, others and cause property damage. - Page 12 • burns can occur on contact and debris, Never mow with the discharge deflector such as leaves, grass, brush, etc. can catch raised, removed or altered unless there is a fire. grass collection system or mulch kit in place and working properly. •...
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Page 13: Slope Operation
rollovers, which may result in serious injury, SLOPE OPERATION death or drowning. Use extreme caution when mowing and/or turning on slopes as loss of traction and/or tip- • Keep the roll bar in the raised and locked over could occur. The operator is responsible position and use seat belt. - Page 14 • • Keep sparks, flames, or cigarettes Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution away from battery. when servicing them. Only REPLACE • Ventilate when charging or using damaged blades, NEVER straighten or weld battery in an enclosed space.
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Page 15: Safety And Instructional Decals
New safety signs may be obtained from CAUTION your authorized ENCORE equipment If the ignition is in the “ON” position dealer. there is potential for sparks and • Safety signs may be affixed by peeling engagement of components. Sparks off the backing to expose the adhesive could cause an explosion or moving surface. - Page 16 8304 8303 363023 8008 8318 8307 633124 8324 543433...
- Page 17 633228 543392 543391 543397 543396 543401...
- Page 18 633105 633106 633306...
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Page 19: Specifications
SPECIFICATIONS ELECTRICAL SYSTEM • Charging System: 12 Volt, 15 Amp @ 3600 MODEL NUMBER • Battery Type: Group Ul EE48FR691V32 • Battery Class: 280 CCA Minimum EE48FR691V32CA • Battery Voltage:12V DC EE52FR691V32 • Polarity: Neg. Ground EE52FR691V32CA • Fuses: EE52FX691V34 o (1) 20A Main EE52FX691V34CA o (1) 15A-Clutch... -
Page 21: Operation
CHOKE CONTROL OPERATION The black pull knob located on the control OPERATOR CONTROLS console. STEERING AND MOTION CONTROL The choke is used to aid in starting a cold The motion control levers control the forward engine. Pulling the choke knob out will move and reverse rotation of the respective tire. -
Page 22: Fuel Shut-Off Valve
FUEL SHUT-OFF VALVE DRIVE WHEEL RELEASE VALVES Drive wheel release valves are used to release Located behind the seat in front of the engine. the hydrostatic drive system to allow the The fuel shut-off valve is used to shut off the machine to be moved by hand without the fuel when the machine will not be used for a engine running. -
Page 23: Deck Lift Pedal
Zt-32/3400 Hydros handle, and reduce pressure on foot pedal until Located on inside face of hydros below the fan. deck lowers to pre-selected cut height. BLADE ENGAGEMENT SWITCH Located on console. Switch must be pulled out (up) to engage the blades. -
Page 24: Operating Instructions
BLADE ENGAGEMENT OPERATING DANGER INSTRUCTIONS The rotating blades under the mower deck • Perform daily maintenance are dangerous. Blade contact can cause • Check fuel level serious injury or death. • Open Fuel valve • Adjust seat Do Not put hands or feet under the mower or mower deck when the blades are RAISE THE ROLLOVER PROTECTION engaged. -
Page 25: Stopping The Engine
IMPORTANT: To begin movement (forward STOPPING THE ENGINE or backward) the operator must be in the 1. Bring the unit to a full stop. seat, the brake lever must be disengaged 2. Move the motion control levers to the (pushed down) before the motion control neutral position;... -
Page 26: Adjusting The Cutting Height
1. Stop the machine and move the motion ADJUSTING THE CUTTING HEIGHT control levers outward to the neutral locked The cutting height of the mower deck is position. adjusted from 1.5 to 4.75 inches (3.8 cm to 12.0 2. Disengage the PTO. cm) in 1/4 inch (6.4 cm) increments. -
Page 27: Transporting
• Avoid sudden acceleration while driving TRANSPORTING unit forward up a ramp to avoid tipping TRANSPORTING A UNIT backward. Use a heavy-duty trailer or truck to transport the • Avoid sudden deceleration while backing machine. Lock brake and block wheels. unit down a ramp to avoid tipping Securely fasten the machine to the trailer or backward. -
Page 28: Maintenance
MAINTENANCE Note: The left and right side of the machine is determined by sitting in the normal operator’s position. WARNING WARNING Remove the key from the ignition switch, Allow the engine to cool completely before engage parking brake, and pull the wire(s) service or making repairs around the engine off the spark plug(s) before you do any area. -
Page 29: Recommended Maintenance Schedule(S)
RECOMMENDED MAINTENANCE SCHEDULE(S) Maintenance Service Interval Maintenance Procedure • Check the engine oil level • Check the mower blades • Check the safety interlock system • Check seat belt • Check for loose hardware Before each use or daily • Check for belt obstructions •... -
Page 30: Check Engine Oil Level
CHECK ENGINE OIL LEVEL Allowing batteries to stand for an extended period of time without recharging them will result in Check the engine oil daily before starting the reduced performance and service life. To preserve engine otherwise shortage of the engine oil may optimum battery performance and life, recharge cause serious damage to the engine such as batteries in storage when the open circuit voltage... -
Page 31: Recommended Jump Starting Procedure
RECOMMENDED JUMP STARTING CAUTION PROCEDURE Service Interval: As required Connecting the jumper cables incorrectly (wrong polarity) can immediately damage the Check the weak battery for terminal corrosion electrical system. (white, green, or blue “snow”), it must be cleaned off prior to jump starting, Clean and Be certain of battery terminal polarity and tighten connections as necessary jumper cable polarity when hooking up... -
Page 32: Check Mower Blades
CHECK MOWER BLADES CHECK SAFETY INTERLOCK SYSTEM Service Interval: Before each use or daily Service Interval: Before each use or daily Stop engine, wait for all moving parts to stop, and CAUTION remove key. Engage parking brake. It is essential that operator safety 1. -
Page 33: Check Rops
The delay will be 1/2 second if the handles are SERVICE AIR CLEANER out. Service Interval: 250 Hours Run engine at one-third throttle, with brake 1. Stop engine, wait for all moving parts to stop disengaged, move levers in and raise off seat and remove key. -
Page 34: Check Hydraulic Oil Level
CHECK HYDRAULIC OIL LEVEL bolt. Torque to 45 ft-lbs (61Nm), then back nut off 1/2 turn. Service Interval: Every 40 hours NOTE: Tire should rotate freely but axle spacers 1. Stop engine, wait for all moving parts to stop should not. and remove key. -
Page 35: Change Hydraulic System Filter And Fluid
10. Fill with 20W50 motor oil until oil just CHANGE HYDRAULIC SYSTEM FILTER appears at the bottom of each transaxle’s AND FLUID top port (approximately 2 qts. Per transaxle, Service Interval: Every 400 Hours 4 qts. Total). Install the top port plug into This transaxle is designed with a serviceable each transaxle as the oil level reaches this filter. -
Page 36: Hydraulic System Air Purge
CAUTION WARNING Raising the mower for service or POTENTIAL FOR SERIOUS INJURY maintenance relying solely on mechanical or hydraulic jacks could be Certain procedures required the vehicle dangerous. The mechanical or hydraulic engine to be operated and the vehicle to be jacks may not be enough support or raised off of the ground. -
Page 37: Dielectric Grease
2. Between engine crankshaft, pump drive 5. Verify belt is routed properly and is seated in all sheaves and idlers sheave, and clutch. 6. Remove ratchet strap DIELECTRIC GREASE 7. Replace belt shields Dielectric grease can be used on all blade type electrical connections to prevent corrosion and loss of contact. -
Page 38: Adjustments
Pump Belt Installation ADJUSTMENTS 1. From the rear of the machine, seat the belt Note: Disengage PTO, shut off engine, wait for into engine sheave all moving parts to stop, engage parking brake, 2. Pass forward edge of belt up between the and remove key before servicing, cleaning, or cross shaft and clutch. -
Page 39: Pump Drive Belt Tension
up or down in slot until blade is at the MOWER DECK DRIVE BELT TENSION These instructions are for the 52” deck only. correct height. 48” & 60” decks do not require adjustments. 8. Fine tune rear adjusters same as front detailed in #7. -
Page 40: Motion Control Linkage Adjustment
2. Raise the rear of machine up and support CAUTION with jack stands (or equivalent support) just high enough to allow drive wheels to turn Raising the mower for service or freely. maintenance relying solely on 3. Remove the electrical connection from the mechanical or hydraulic jacks could be seat safety switch, located under the bottom dangerous. -
Page 41: Neutral Adjustment
8. Shut off unit. Remove jumper wire from wire harness and plug connector into seat switch. 9. Remove the jack stands 10. Raise the deck and re-install the height of cut pin. 11. Check that the machine does not creep in neutral with the park brakes disengaged. -
Page 42: Clean All Debris From Engine And Exhaust System Area
oil from external surfaces of engine which Adjusting the Tilt can cause improper cooling. The motion control levers can be tilted fore or 3. Make sure cooling shrouds are properly aft for maximum operator comfort. reinstalled. Operating the engine without cooling shrouds will cause engine damage 1. -
Page 43: Troubleshooting
TROUBLESHOOTING IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 44 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE • Engine seems weak Clogged air filter • Fouled spark plugs. • Carburetor incorrectly adjusted • Machine vibrates. Blades are loose. • Blades are incorrectly balanced. • Engine is loose. • Engine overheats. Clogged air intake or cooling fins. •...
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Page 45: Storage
STORAGE To ready the machine for storage, follow these WINTER STORAGE steps: The machine should be readied for storage at 1. Thoroughly clean the machine, especially the end of the mowing season, or if it will not be under the mower deck. Touch up damage in use for more than 30 days. -
Page 46: Db Wiring Schematics
WIRING SCHEMATICS... -
Page 47: Evaporative Emission Control Warranty Statement
MANUFACTURER'S WARRANTY COVERAGE: This evaporative emission control system is warranted for two years. If any evaporative emission- related part on your equipment is defective, the part will be repaired or replaced by Worldlawn Power Equipment. OWNER'S WARRANTY RESPONSIBILITIES: •... - Page 48 If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by Worldlawn Power Equipment. Any such part repaired or replaced under warranty must be warranted for a time not less than the remainder of the period prior to the first scheduled replacement point for the part.
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Page 49: Limited Warranty
LIMITED WARRANTY Encore, A division of Worldlawn, warrants that the EE mower (“Mower”), purchased from an Authorized Encore Dealer, will be free from defects in material and workmanship for a period of three years commercial/residential from the original date of purchase (see details below). - Page 53 ALL RIGHTS RESERVED EDGE OPERATORS MANUAL CONTENTS SUBJECT TO CHANGE 202007...