Hardi RANGER 2000 Instruction Book
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Hardi RANGER 2000 Instruction Book

Hardi RANGER 2000 Instruction Book

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RANGER
2000
Instruction book
67022403 - Version 1.00
US - 02.2011

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Summary of Contents for Hardi RANGER 2000

  • Page 1 RANGER 2000 Instruction book 67022403 - Version 1.00 US - 02.2011...
  • Page 3 67022403 - Version 1.00 US - 02.2011 HARDI® reserves the right to make changes in design, material, or specification without notice thereof. HARDI® and other product names are registered trademarks of HARDI® Inc. in the U.S. and in other countries.

  • Page 5: Table Of Contents

    Table of contents 1 - Welcome Welcome letter ............................1 2 - Safety notes Operator safety .............................1 General info ..........................................1 Local poison information center ......................2 3 - Description General info ............................1 View ..............................................1 View ..............................................2 Identification plates ......................................2 Roadworthiness ........................................
  • Page 6 Adjustment of EVC operating unit ................................6 Safety precautions - crop protection chemicals ..........................7 Filling chemicals through tank lid ................................8 Filling Liquid chemicals by HARDI® TurboFiller (optional) ......................9 Filling powder chemicals by HARDI® TurboFiller (optional) ..................... 10 Agitation before re-starting spraying ..............................11 Operating the control unit while spraying ............................
  • Page 7 Table of contents 6 - Maintenance Lubrication ............................1 General info ..........................................1 Recommended lubricants ....................................1 Boom lubrication & oiling plan ..................................1 Trailer lubrication & oiling plan ..................................2 Service and Maintenance intervals .......................3 10 hours service - Suction filter ..................................3 10 hours service - CycloneFilter ..................................
  • Page 8 Table of contents 7 - Fault finding Operational problems ...........................1 General info ..........................................1 Liquid system ..........................................2 Hydraulic system - HY model..................................2 Hydraulic system - HZ model..................................3 Mechanical problems ..........................4 Mechanical problems ......................................4 Emergency operation - Liquid system ..............................4 8 - Technical specifications Dimensions ............................1 Overall dimensions .......................................

  • Page 9: Welcome

    HARDI® is your specialist in spraying and we spend all of our time and keep all of our focus on spraying. We do not share our resources between other types of products or compromise on anything in providing the best quality sprayers to the market today.
  • Page 10 1 - Welcome...

  • Page 11: Safety Notes

    € Keep children away from the equipment. € If any portion of this instruction book remains unclear after reading it, contact your HARDI® dealer for further explanation before using the equipment. € Be careful not to hit people or surroundings when maneuvering the sprayer, especially when backing.

  • Page 12: Local Poison Information Center

    2 - Safety notes Local poison information center € If you live anywhere in the United States, the following toll free number will connect you to your Local Poison Information Center. PHONE NO. 1 - 800 - 222 - 1222 €...

  • Page 13: Description

    3 - Description General info View 1. Main tank lid 10. Quick Fill 2. Tank level indicator 11. CycloneFilter 3. Remote system pressure gauge 12. TurboFiller valves (optional) 4. Pump 13. TurboFiller (optional) 5. Hitch 14. Flush tank (optional) 6. Support jack 15.

  • Page 14: Identification Plates

    3 - Description View 18. System pressure gauge 20. Hydraulic block 19. Distribution valves 21. Main tank Identification plates An identification plate fitted on the frame indicates year (YY) and identification number (XXXXXX) of machine. Frame, boom center frame and other main steel components have identification plates indicating type and part number.

  • Page 15: Sprayer Use

    Sprayer use The HARDI® sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. It is not allowable to use the sprayer for other purposes. If no local law demands that the operator...

  • Page 16: Liquid System

    3 - Description Liquid system General info - MANIFOLD system The functions of the spray circuits are operated via the centrally located MANIFOLD valves with color coded plates and pictorial symbols for easy operation. The modular MANIFOLD system facilitates the addition of optional extras on both pressure side and suction side.

  • Page 17: Green Valves - Green Disc = Pressure Valve

    3 - Description Green valves - Green disc = Pressure valve To Spray Boom To TurboFiller To Agitation To Tank Rinsing Nozzle The position of the pressure manifold valves determine the direction of flow of liquid from the pump. When the arrow on the handle is pointing towards a symbol, the liquid will flow to that symbol’s corresponding device (i.e.

  • Page 18: Diagram - Diaphragm Liquid System

    4. Pressure manifold 14. Boom 5. Agitation 15. Flush tank (optional) 6. Safety valve 16. Quick fill 7. HARDI-MATIC 17. Valve block TurboFiller (optional) 8. Remote system pressure gauge 18. TurboFiller (optional) 9. CycloneFilter 19. Tank rinse nozzle (optional) 10. Off/On/Purge valve Control unit EVC - Electrical Valve Control.

  • Page 19: Cyclonefilter

    3 - Description CycloneFilter With the CycloneFilter, the impurities that exist in the spray liquid will by- pass the filter and be recirculated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4.

  • Page 20: Turbofiller (Optional Equipment)

    3 - Description TurboFiller (optional equipment) The TurboFiller is situated in the working zone on the sprayer’s left side. When being used, it should be unlocked by pulling the handle (A) (situated to the right of the TurboFiller) and pushed down (B) by grabbing the handle on the TurboFiller until it clicks into the locked down-position.

  • Page 21: Boom

    3 - Description Boom Boom and terminology The SPB boom is available in two different hydraulic system versions – both equipped with I.A.H. (Indirect Acting Hydraulics) and named: 1. SPB-HY This type of boom is operated via the tractor hydraulics. This model features hydraulic lift cylinders for boom height adjustment and two cylinders for simultaneous boom wing fold and unfold.

  • Page 22: Equipment

    3 - Description Equipment Platform The platform (A) is accessible via the step (B) located on the left side of the sprayer frame. The platform gives access to the clean water tank lid, the main tank lid and the optional foam marker tank lid (not shown). Jobcom (optional) The optional Jobcom box is located at the front of the platform.

  • Page 23: Sprayer Setup

    4 - Sprayer setup General info Unloading the sprayer from the truck When unloading with an overhead lifting device, please observe the lifting points as shown in the picture, and make sure that the straps or belts used for lifting are strong enough. Before putting the sprayer into operation Although the sprayer has been applied with a strong and protective surface treatment on steel parts, bolts etc.

  • Page 24: Mechanical Connections

    4 - Sprayer setup Mechanical connections Hitch - Height adjustment Adjusting the height of the hitch is obtained by removing the four bolts (A) and raising or lowering the hitch. Inverting the hitch will allow for a greater adjustment to suit tractor drawbar height and to keep the sprayer tank level.
  • Page 25 4 - Sprayer setup Pump with 6 splines/540 r.p.m. The shaft must always have an overlap (A) of minimum 1/3 of the length. Pump with 21 splines/1000 r.p.m. The shaft must always have an overlap (A) of minimum 2/3 of the length. 4.

  • Page 26: Hydraulic Systems

    4 - Sprayer setup Hydraulic systems General info Ensure that snap couplers are clean before connection! After having operated the boom and the system has been filled with oil, check tractor’s hydraulic oil level and top up if necessary. € DANGER! Test of the hydraulic system should be done very cautiously.

  • Page 27: Open Center Hydraulics (Optional Equipment)

    4 - Sprayer setup Open center hydraulics (optional equipment) The open center hydraulics block is needed if the tractor uses open center hydraulics and/or if load sensing will be used. The valve (1) on the side of the block is factory set for open center hydraulics, but if closed center hydraulics will be used in combination with load sensing, then screw in the valve.

  • Page 28: Electrical Connections

    4 - Sprayer setup Electrical connections Power supply Power requirement is 12V DC. Note polarity! The wires must be at least 10 awg. (4.0 mm²) to ensure a sufficient power supply. For the operating unit, the tractor circuit should have an 8 Amp fuse. The supplied power connector is standard on most newer tractors.

  • Page 29: Jobcom (Optional)

    4 - Sprayer setup Jobcom (optional) The optional Jobcom box is installed on the front of the platform railing with the supplied hardware. The unit requires: Wire 8 awg, Fuse 25 Amp Road safety kit Connect plug for rear lights to the tractor’s 7-pin socket, and check function of rear lights, stop lights and direction indicators on both sides before driving.

  • Page 30: Track Width, Axles And Wheels

    4 - Sprayer setup Track width, axles and wheels Altering the track width The track width of the RANGER can be adjusted from 60” to 90” in 2” increments as follows: 1. Measure the current track width (center RH tire to center LH tire). Each side must be extended or retracted half the desired alteration.

  • Page 31: Operation

    5 - Operation Boom Safety info The boom must not be folded/unfolded while driving! Never use the folding/unfolding functions before sprayer has been stopped! Failure to do so will cause damage to the boom. € DANGER! Before unfolding the boom, it is important to connect the sprayer to the tractor to prevent overbalancing of the sprayer.

  • Page 32: Maneuvering Of The Boom - Hz-Version

    5 - Operation Maneuvering of the boom - HZ-version The switches on the hydraulic control box control the following functions: 1. Power ON/OFF 2. Boom tilt left 3. Boom lift raise/lower 4. Boom tilt right 5. Boom folding (left side) 6.

  • Page 33: Liquid System

    5 - Operation Liquid system Filling of water Tank should normally be filled 1/3 with water before adding chemicals. Always follow instructions given on the chemical container! ± WARNING! If the sprayer is put aside with liquid in the main tank, all MANIFOLD valves must be closed. Filling through tank lid Water is filled into the tank by removing the tank lid located at front of sprayer tank which is accessible from platform.

  • Page 34: Suction Filling Device (Optional - Main Tank Only)

    7. Chemicals may be added to the TurboFiller (optional) while using the suction filling device. Follow directions in sections “Filling Liquid chemicals by HARDI® TurboFiller” or “Filling Powder chemicals by HARDI® TurboFiller”. 8. Turn top Suction Manifold valve “Off” to discontinue filling process.

  • Page 35: Filling Of Main Tank Using Quick Fill (Optional)

    5 - Operation Filling of main tank using Quick Fill (optional) The main tank is filled using the Quick Fill as follows: 1. Turn bottom Suction Manifold valve to “Main Tank”. 2. Remove plug from Quick Fill coupler and connect filling hose from water supply (i.e.

  • Page 36: Filling Of Clean Water Tank

    5 - Operation Filling of clean water tank A clean water tank is integrated into the front left corner of the main tank (behind the MANIFOLD system). It is accessed for filling at the sprayer’s left side when entering the platform. Remove tank lid, fill with clean water and replace tank lid.

  • Page 37: Safety Precautions - Crop Protection Chemicals

    5 - Operation Safety precautions - crop protection chemicals ± WARNING! Always be careful when working with crop protection chemicals! ± WARNING! Always wear correct protective clothing before handling chemicals! Personal protection Depending on chemical type, protective gear /equipment should be worn to avoid contact with the chemicals, e.g.: •...

  • Page 38: Filling Chemicals Through Tank Lid

    5 - Operation Filling chemicals through tank lid The chemicals are filled through the tank lid - Note instructions on the chemical container! ± WARNING! Be careful not to slip or splash chemicals when carrying chemicals up to the tank lid! 1.

  • Page 39: Filling Liquid Chemicals By Hardi® Turbofiller (Optional)

    5 - Operation Filling Liquid chemicals by HARDI® TurboFiller (optional) 1. Fill the main tank at least 1/3 with water (unless something else is stated on the chemical container label). See section “Filling of water”. 2. Turn the handle at the bottom Suction Manifold towards “Main tank”.

  • Page 40: Filling Powder Chemicals By Hardi® Turbofiller (Optional)

    5 - Operation Filling powder chemicals by HARDI® TurboFiller (optional) 1. Fill the main tank at least 1/2 with water (unless something else is stated on the chemical container label). See section “Filling of water”. 2. Turn the handle at the bottom Suction Manifold towards “Main tank”.

  • Page 41: Agitation Before Re-Starting Spraying

    5 - Operation Agitation before re-starting spraying If a spraying job has been interrupted for a while, severe sedimentation can occur depending on chemicals being used. When re-starting spray job, it might be necessary to agitate sedimented material first. 1. Make sure the control unit is switched off. 2.

  • Page 42: Quick Reference - Operation

    5 - Operation Quick reference - Operation In the following diagram, valve positions for different options are described. 5.12...

  • Page 43: Cleaning

    ATTENTION! Always read the individual paragraphs. Read instructions for service/maintenance jobs carefully before starting on the job. If any portion remains unclear or requires facilities which are not available, then for safety reasons please leave the job to your HARDI® dealer’s workshop. ATTENTION! Clean sprayers are safe sprayers.

  • Page 44: Cleaning The Tank And Liquid System

    5 - Operation Cleaning the tank and liquid system 1. Dilute remaining spray liquid in the tank with at least 10 parts of water and spray the liquid out in the field you have just sprayed. 2. Select and use the appropriate protective clothing. Select detergent suitable for cleaning and suitable deactivating agents if necessary.

  • Page 45: Use Of Flush Tank And Rinsing Nozzles

    4. When 1/2 of content in flush tank is used, turn Suction valve towards “Main tank” and operate all valves on the pressure side of the system, so all hoses and components are rinsed. If equipped with HARDI® TurboFiller, turn the top Pressure Manifold Valve to TurboFiller and open the TurboFiller suction valve.

  • Page 46: Quick Reference - Cleaning

    5 - Operation Quick reference - Cleaning In the following diagram, valve positions for different options are described. Technical residue Inevitably a quantity of spray liquid will remain in the system. It cannot be sprayed properly on the crop, as the pump takes in air when the tank is about to be empty.

  • Page 47: Maintenance

    6 - Maintenance Lubrication General info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating.

  • Page 48: Trailer Lubrication & Oiling Plan

    6 - Maintenance Trailer lubrication & oiling plan...

  • Page 49: Service And Maintenance Intervals

    6 - Maintenance Service and Maintenance intervals 10 hours service - Suction filter To service the suction filter: 1. Pull out the steel clip (A). 2. Lift the suction hose fitting (B) from housing. 3. Filter guide and filter (C) can now be removed. To reassemble: 4.

  • Page 50: 10 Hours Service - In-Line Filter

    6 - Maintenance 10 hours service - In-Line filter Unscrew the filter bowl on the in-line filters to inspect and clean the filter. When reassembling, the O-ring should be greased. Alternative filter meshes are available. See section on Technical specifications - Filters and nozzles. 10 hours service - Nozzle filters (if equipped) Check and clean.

  • Page 51: 50 Hours Service - Tire Pressure

    6 - Maintenance 50 hours service - Tire pressure Check the tire pressure according to the table in “Technical specifications”. € DANGER! Never inflate tires more than to the pressure specified in the table. Over-inflated tires can explode and cause severe personal injuries! See the part “Occasional maintenance - Change of tire”.

  • Page 52: 1000 Hours Service - Wheel Bearings

    ATTENTION! The shaft has a vertical and a horizontal cotter pin hole. Use the one first aligned with the notch when loosening the castle nut. ± WARNING! If you do not feel totally confident changing wheel bearings, contact your HARDI® dealer’s workshop.

  • Page 53: Occasional Maintenance

    Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. Detect whether the pump is a 363 or a 463 model - kit can be ordered at following HARDI® part No.: Model 363: part No. 75073700 Model 463: part No. 75073900 Valves Remove valve cover (1).

  • Page 54: Cone Check/Replacement For Pressure Regulator

    6 - Maintenance Pump valves and diaphragms replacement Model 1303 pumps: Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. Model 1303: part No. 75073600 Valves Remove valve cover (1). Before changing the valves (2) - note their orientation so they are replaced correctly! It is recommended to use new O-rings (3) when changing or checking valves.

  • Page 55: Cone Check/Replacement For Evc Distribution Valve

    6 - Maintenance Cone check/replacement for EVC distribution valve Periodically check the distribution valves for proper sealing. Do this by running the sprayer with clean water and open all distribution valves. Cautiously remove the clip (A) and pull out the hose (B) for the return line.

  • Page 56: Drain Valve Seal Replacement

    6 - Maintenance Drain valve seal replacement If the main tank drain valve leaks, the seal and seat can be changed the following way. € DANGER! Do not enter the inside of the tank - the parts can be changed from the outside of the tank! ±...

  • Page 57: Readjustment Boom - General Info

    6 - Maintenance Readjustment boom - general info Before commencing adjustment jobs please go through this check list. 1. The sprayer must be well lubricated (see part about lubrication). 2. Connect the sprayer to the tractor. 3. Place tractor and sprayer on level ground (horizontal). 4.

  • Page 58: Adjusting The Front Fold Cable

    6 - Maintenance Adjusting the front fold cable The performance of the SPB boom while spraying depends very much on the front fold cable adjustment. A correctly adjusted cable will also control the movement of the outer section. ± WARNING! The rear cable can snap and injure you or someone else if tensioned when the boom is unfolded.

  • Page 59: Check/Adjust Sprocket Timing

    6 - Maintenance Check/adjust sprocket timing 1. Unfold the boom and stand on its rear side. 2. Check that the pin connection (A) in the timing chain is aligned with the center line (B) between the sprocket. Note forward driving direction (C) - adjustment is done at rearside of the boom.

  • Page 60: Adjusting Rear Cable

    6 - Maintenance Adjusting rear cable 1. Raise boom to its highest position. Fold it to transport position with tilt cylinders fully extended. Make sure that fold cylinders are pressurized and that the boom is folded all the way in. 2.

  • Page 61: Shock Absorbers

    6 - Maintenance Shock absorbers If the shock absorbers loose their efficiency or start leaking oil, they should be replaced. Wear bushing replacement on boom lift The wear bushings are inspected and replaced before they are worn through. 1. Connect the trailer to a tractor and unfold the booms to working position.

  • Page 62: Change Of Bulbs

    Remember to fit chains again. 5. Grease bearings. 6. Repeat procedure to the opposite part of the transmission shaft. ATTENTION! Only use genuine HARDI® spare parts to service the transmission shaft. Replacement of transmission shaft cross journals. 1. Remove protection guard as described previously.

  • Page 63: Off-Season Storage

    6 - Maintenance Off-season storage Off-season storage program When the spraying season is over, you should devote some extra time to the sprayer. If chemical residue is left over in the sprayer for longer periods, it can reduce the life of the individual components. To preserve the sprayer intact and to protect the components, carry out following off-season storage program.
  • Page 64 6 - Maintenance 6.18...

  • Page 65: Fault Finding

    7 - Fault finding Operational problems General info In cases where breakdowns have occurred, the same factors always seem to come into play: 1. Minor leaks on the suction side of the pump will reduce the pump capacity or stop the suction completely. 2.

  • Page 66: Liquid System

    7 - Fault finding Liquid system FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. Air leak on suction line. Check if suction filter O-ring is sealing. Check suction tube and fittings. Check tightness of pump diaphragm and valve covers. Suction/pressure filters clogged.

  • Page 67: Hydraulic System - Hz Model

    7 - Fault finding Hydraulic system - HZ model. FAULT PROBABLE CAUSE CONTROL/REMEDY No boom movements when activated. Insufficient hydraulic pressure. Check output pressure of tractor hydraulics. Minimum for sprayer is 2000 psi (130 bar). Insufficient amount of oil in tractor reservoir. Check and top if needed.

  • Page 68: Mechanical Problems

    7 - Fault finding Mechanical problems Mechanical problems FAULT PROBABLE CAUSE CONTROL/REMEDY Boom will not fold in or out. Cylinder. Adjust the fold cylinder. Boom will not fold completely. Cables. Check adjustment of center cables. Boom not aligned. Cables. Adjust and grease complete boom cables and stops. Boom will not stay in spraying position.

  • Page 69: Technical Specifications

    8 - Technical specifications Dimensions Overall dimensions Ranger 2000 (550 Gal.) SPB Boom A - Total length 17’ 2” B - Total width 10’ 0” C - Total height 9’ 4” All measurements are in feet and inches. Tank capacities...

  • Page 70: Specifications

    8 - Technical specifications Specifications Diaphragm pumps Pump model 1303/9.0 30.1 28.2 27.5 26.9 26.4 25.9 Pump model 363/5.5 1000 53.1 1000 50.4 1000 49.6 1000 49.1 1000 47.5 1000 45.9 Pump model 363/10.0 51.2 49.9 49.1 48.6 48.0 47.0 Pump model 463/6.5 1000 91.9...

  • Page 71: Filters And Nozzles

    8 - Technical specifications Filters and nozzles Filter gauze width 30 mesh: 0.58 mm 50 mesh: 0.30 mm 80 mesh: 0.18 mm 100 mesh: 0.15 mm Temperature and pressure ranges Spray liquid: Operating temperature range: 36° F to 104° F (2° to 40° C ) Operating pressure for safety valve: 220 psi (15 bar) Max.

  • Page 72: Materials And Recycling

    8 - Technical specifications Materials and recycling Disposal of the sprayer When the equipment has completed its working life, it must be thoroughly cleaned. The tank, hose and synthetic fittings can be incinerated at an authorized disposal plant. The metallic parts can be scrapped. Always follow local legislation regarding disposal.

  • Page 73: Electrical Connections

    8 - Technical specifications Electrical connections Electrical connections for SPRAY II 39 or 37 poled plug with cable. 39-pole 37-pole SPRAY II End nozzle L End nozzle R +12V sensor PWM 1TX Optional 5 Reg. feedback Option 1 4-20mA Option 2 Frq S9+/Air angle 0-5V S9-/Fan speed 0-5V not connected...

  • Page 74: Electrical Connections For Hydraulic Control Box

    8 - Technical specifications Electrical connections for hydraulic control box Minifit 16, Minifit 8 or 39 poled plug with cable Minifit 16p Minifit 8p 39-pole Function Boom up Boom dn Slant R dn Tilt L up Tilt L dn Tilt R up Tilt R dn Pend.

  • Page 75: Evc

    8 - Technical specifications The EVC operating unit fulfills the EC noise reduction standards. When connecting an optional function, be aware that maximum current for every connector is 2 Amp. Total current for the whole connector box may not exceed 10 Amp. Hydraulic box Up + Up +...
  • Page 76 8 - Technical specifications HC 2500 Function Sig. Opt 1 Pressure sensor Opt 2 RPM sensor Speed Flow L end nozzle Pendulum lock at HAY/LPY R end nozzle Pendulum lock at HAY/LPY Reg (Yellow) Bypass EC on/off Sec 9 Sec 8 User defined A&B Sec 7 Sec 6...

  • Page 77: Plug Positions For Hz Hydraulics

    8 - Technical specifications Plug positions for HZ hydraulics 1. Fold left 2. Fold left 3. Tilt left down 4. Tilt left up 5. Tilt right down 6. Tilt right up 7. Fold right 8. Fold right 9. Flow reverse 10.

  • Page 78: Charts

    8 - Technical specifications Charts Boom hydraulics - HY Boom hydraulics - HZ 8.10...

  • Page 79: Warranty

    Canada hereinafter called “HARDI®”, offers the following limited warranty in accordance with the provisions below to each original retail purchaser of its own manufacturer, from an authorized HARDI® dealer that such equipment is at the time of delivery to such purchaser, free from defects in material and workmanship and that such equipment will be warranted for a period of one year from the time of delivery to the end user, providing the machine is used and serviced in accordance with the recommendations in the Operator’s Manual and is operated under normal farm conditions.
  • Page 80 14. ANY pump replacement MUST be approved by the HARDI® Service Department. 15. Claims under this policy MUST be filed with the HARDI® Service Department within thirty (30) days of when the work is performed or warranty shall be void unless prior arrangements are made.
  • Page 82 ® To contact HARDI directly: ® - Please use the HARDI Customer Service number: 1-866-770-7063 - Or send your email to: CUSTSERV@hardi-us.com Visit us online at: www.hardi-us.com ® HARDI NORTH AMERICA INC. 1500 West 76th St. 337 Sovereign Rd.

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