Hardi RANGER EAGLE Original Instruction Book
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Hardi RANGER EAGLE Original Instruction Book

Hardi RANGER EAGLE Original Instruction Book

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RANGER
EAGLE
Original
Instruction book
67009300-110 - Version 1.10
GB - 06.2013
www.hardi-international.com

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Summary of Contents for Hardi RANGER EAGLE

  • Page 1 RANGER EAGLE Original Instruction book 67009300-110 - Version 1.10 GB - 06.2013 www.hardi-international.com...
  • Page 2 Illustrations, technical information and data in this book are to the best of our belief correct at the time of printing. As it is HARDI INTERNATIONAL A/S policy permanently to improve our products, we reserve the right to make changes in design, features, accessories, specifications and maintenance instructions at any time and without notice.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents 1 - EC Declaration EC Declaration of Conformity ........................7 2 - Safety notes Operator safety .............................9 Symbols ............................................9 Precautions ..........................................9 Label explanation ....................................... 10 3 - Description General info ............................13 Sprayer use ..........................................13 Roadworthiness ........................................
  • Page 4 External Filling Device (optional) ................................46 Safety precautions - crop protection chemicals ..........................47 Filling chemicals through tank lid ................................47 Filling liquid chemicals by HARDI TurboFiller (optional) ......................48 Filling powder chemicals by HARDI TurboFiller (optional) ....................... 50 TurboFiller rinsing ....................................... 52 Agitation before resuming a spray job ..............................
  • Page 5 Table of Contents 250 hours service - Hydraulic circuit ............................... 65 250 hours service - Hoses and tubes ..............................65 250 hours service - Readjustment of the boom ..........................66 250 hours service - Hydraulic brakes (optional) ..........................66 250 hours service - Inspect parking brake (optional) ........................66 250 hours service - Brake adjustment (optional) ..........................
  • Page 6 Table of Contents Specifications ............................90 Pump model 1303/9.0 ..................................... 90 Pump model 363/10.0 ..................................... 90 Tank specifications ......................................90 Filters and nozzles ......................................90 Tyre specifications ......................................90 Temperature and pressure ranges ................................91 Materials and recycling ........................92 Disposal of the sprayer ....................................92 Electrical connections ..........................93 Rear lights ..........................................

  • Page 7: Ec Declaration

    DK 2630 Taastrup DENMARK hereby declare that the following product(s): RANGER EAGLE (SPB-Y/SPB-Z and SPC-Y/SPC-Z) - Fulfils all the relevant provisions of Machinery Directive 2006/42/EC, 2009/127/EC and later amendments - All the relevant provisions of Council Directive 2004/108/EC (EMC) Taastrup, 02.05. 2011...
  • Page 8 1 - EC Declaration...

  • Page 9: Safety Notes

    Read and understand this instruction book before using the equipment. It is equally important that other operators of this equipment read and understand this book. If any portion of this instruction book remains unclear after reading it, contact your HARDI dealer for further explanation before using the equipment.

  • Page 10: Label Explanation

    2 - Safety notes € Rinse and wash equipment after use and before servicing. € Never service or repair the equipment while it is operating. Always replace all safety devices or shields immediately after servicing. € Disconnect electrical power before servicing and depressurize equipment after use and before servicing. €...
  • Page 11 2 - Safety notes Not for drinking! Lifting point! This water must not be used for drinking water. Service! Risk of squeeze! Shut off engine and remove ignition key Never reach into the crushing danger area as before performing maintenance or repair. long as parts may move.
  • Page 12 2 - Safety notes...

  • Page 13: Description

    Sprayer use The HARDI sprayer is for the application of crop protection chemicals and liquid fertilisers. The equipment must only be used for this purpose. It is not allowed to use the sprayer for any other purposes. If no local law demands that the operator must...

  • Page 14: View

    3 - Description View 1. Main tank lid 2. Tank level indicator 3. Spray pressure gauge 4. SafetyLocker 5. Support leg 6. Pump 7. Hitch 8. Step 9. Suction filter 10. Suction valve 11. External Filling Device valve 12. Agitation valve 13.
  • Page 15 3 - Description 20. Distribution valves 21. Main tank 22. External Cleaning Device hose reel 23. Handbrake 24. Air brakes tank...

  • Page 16: Identification Plates

    Frame, boom centre frame and other main steel components have identification plates indicating type and part number. (not illustrated) HARDI-INTERNATIONAL AS REFERENCE NO: is the main reference number of the complete machine. REFERENCE NO.: CE identification plate fitted on the frame indicates producer name, model and a serial number for the sprayer.

  • Page 17: Liquid System

    3 - Description Liquid system Pump Diaphragm pump with 3 diaphragms, model 1303 or diaphragm pump with 6 diaphragms, model 363. Standard = 540 r.p.m. (6 splines shaft). The design of the diaphragm pump is simple, with easily accessible diaphragms and valves which ensures liquid does not contact the vital parts of the pump.
  • Page 18 3 - Description 2. Handle is positioned at the middle of the arrow. Agitation quantity is 50%. 3. Handle is positioned in closed position. Agitation quantity is 0%. (C) External Filling Device valve The valve is used when filling from an external tank or reservoir. Activating valve starts/stops the filling proces.

  • Page 19: Electrical Operated Manifold Valves (Optional)

    EVC - Electrical Valve Control. The ON/OFF is linked to the section valves, which results in a very quick response to ON/OFF. The operating unit is of modular design and is electrically controlled via a remote control box. The unit has a built-in HARDI MATIC.

  • Page 20: Cyclonefilter (Optional)

    3 - Description CycloneFilter (optional) With the CycloneFilter any impurities in the spray liquid will by-pass the filter and be re-circulated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4.

  • Page 21: Turbofiller (Optional)

    3 - Description TurboFiller (optional) Before use • Push the handle (A) to unlock. • Grab the handle to pull TurboFiller down (B) until it clicks into locked down-position. After use • Pull the handle (A) to unlock. • Grab the handle to pull TurboFiller back in storing position until it locks.

  • Page 22: Diagram - Evc Liquid System With Optional Extras

    5. Agitation valve 18. Pressure gauge 6. Pressure valve 19. Agitation 7. Safety valve 20. Rinsing nozzle (optional) 8. HARDI-MATIC Pressure regulation 21. Return from distribution valves 9. CycloneFilter (optional) 22. Drain valve 10. On/Off/Purge valve 23. Main tank pressure inlet 11.

  • Page 23: Boom

    3 - Description Boom Boom and terminology • SPB boom is available in 18, 20 and 21 m working width. • SPC boom is available in 24, 27, 28 and 30 m working width. • Outer sections incorporate spring loaded breakaway. •...

  • Page 24: Equipment

    3 - Description Equipment SelfSteer (optional) A steering drawbar can be mounted to the sprayer. The SelfSteer will make the sprayer turn a little later when the tractor begins a turn at headland, compared to a conventional hitch. This means shorter turning radius, again resulting in shorter headlands.

  • Page 25: Tank Level Indicator

    7.5% for below 20% filled tank. For above 20% filled tank the total deviation of accuracy is 5%. μ ATTENTION! If extra high accuracy are needed HARDI FILLMETER can be fitted as optional equipment. Nozzle pressure gauge The remote pressure gauge is located above the manifold valve on the platform.
  • Page 26 3 - Description...

  • Page 27: Sprayer Setup

    4 - Sprayer setup General info Before putting the sprayer into operation Although the sprayer has been supplied with a strong and protective surface treatment on steel parts, bolts etc. in the factory, it is recommended to apply a film of anticorrosion oil (e.g. CASTROL RUSTILO or SHELL ENSIS FLUID) on all metal parts in order to avoid chemicals and fertilizers discolouring the enamel.

  • Page 28: Jack Up The Sprayer

    4 - Sprayer setup Jack up the sprayer When the sprayer needs wheel mounting, wheel changing, brake or wheel bearing changing etc. then jack up the sprayer under the axle as shown. € DANGER! Be sure to place sprayer at level and firm ground to avoid sprayer falling down from the jack.

  • Page 29: Transmission Shaft

    4 - Sprayer setup Transmission shaft Operator safety 1. Always STOP THE ENGINE before attaching the transmission shaft to the tractor P.T.O. - most tractor P.T.O. shafts can be rotated by hand to facilitate spline alignment, when the engine is stopped. 2.

  • Page 30: Mechanical Connections

    4 - Sprayer setup Mechanical connections Drawbars A low hitch drawbar can be delivered with different coupling parts. The drawbar can be configured as a fixed or a SelfSteer model. Furthermore the SelfSteer may be equipped with SlopeCorrection. All drawbars are fastened to the underside of the sprayer near the rear axle with 6 bolts secured by lock nuts. Furthermore the drawbar is supported by 2 bolts secured with lock nuts located in the area below the platform.

  • Page 31: Hose Package Support

    4 - Sprayer setup Hose package support To prevent hoses and wiring from being damaged by the tractor wheels, P.T.O. shaft etc. all hoses, cables and wires are held by the hose package support fitted to the sprayer platform. The bracket is for the storing of hydraulic and electric connectors etc. when the sprayer is disconnected from the tractor. The height of the bracket can be adjusted by the means of the bolts (B).

  • Page 32: Hydraulic Systems

    4 - Sprayer setup Hydraulic systems General info Ensure that the snap couplers are clean before connection! After having operated the boom and the system has been filled with oil, check the tractor’s hydraulic oil level and top up, if necessary.

  • Page 33: Open Centre Hydraulics (Optional)

    4 - Sprayer setup Open centre hydraulics (optional) The open centre hydraulics block is necessary if the tractor uses open centre hydraulics and/or load sensing. The valves (1) and (2) is factory set for open centre hydraulics, but if closed centre hydraulics is used (also in combination with load sensing), screw in the valve (clockwise).

  • Page 34: Electrical Connections

    4 - Sprayer setup Electrical connections Installation of control unit brackets Find a suitable place in the tractor cabin to mount the control units. Best recommended position is to the right of the driver seat. The supplied tractor pillar bracket (A) has a hole spacing of 100 and 120 mm that fits most tractors.

  • Page 35: Power Supply

    4 - Sprayer setup Power supply Power requirement is 12V DC. Always note polarity! For proper function of the electric equipment, the wires must have the following recommended cross sectional areas and correct fuses to ensure a sufficient power supply. The delivered power connectors follows the standard of most newer tractors.

  • Page 36: Transport

    4 - Sprayer setup Transport Adjusting boom transport position If the boom wings do not rest accurately in the transport brackets, the wings can be adjusted as described below: 1. Lift the boom all the way to the top. 2. Fold the boom into transport position. With the fold cylinder pressurized, determine if the boom wings need to be adjusted inwards or outwards.

  • Page 37: Track Gauge, Axles And Wheels

    4 - Sprayer setup Track gauge, axles and wheels Altering the track width The track width of the sprayer can be altered in steps. The tables shows possible track widths, which is the double sum of the hub extraction (X) from the sprayers centre line (C) and the rim mounting position (A) or (B).
  • Page 38 RH and LH. 10. Retighten bolts and wheel bolts to specified torque after 8 hours of work. μ ATTENTION! The wider the track width, the better the stability of the sprayer. HARDI recommends to work with widest possible track width. ±...

  • Page 39: Liquid System

    4 - Sprayer setup Liquid system Adjustment of EVC operating unit Adjust the EVC operating unit before spraying, using clean water (without chemicals). 1. Choose the correct nozzle for the spray job by turning the TRIPLET nozzle bodies. Make sure that all nozzles are of the same type and capacity.
  • Page 40 4 - Sprayer setup...

  • Page 41: Operation

    5 - Operation Boom Safety info The boom must not be folded/unfolded while driving! Never use the folding/unfolding functions before the sprayer has been stopped! Failure to do so will damage the boom. € DANGER! Before unfolding the boom it is important to connect the sprayer to the tractor to prevent overbalancing of the sprayer.

  • Page 42: Manoeuvring Of The Boom - Z-Versions

    5 - Operation Manoeuvring of the boom - Z-versions The switches on the hydraulic control box controls the following functions: 1. Power ON/OFF 2. Boom tilt left 3. Boom lift raise/lower 4. Boom tilt right 5. Boom folding (both sides) 6.

  • Page 43: Equipment

    5 - Operation Equipment SelfSteer (optional) With SelfSteer then slow down the sprayer at headland and make a turn. Maximum allowed turn (A) is 70 degrees. Be aware of the of the speed when doing sharp turns. See more about “Driving technique for SelfSteer”...

  • Page 44: Liquid System

    ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force at any time. ÷ NOTE! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use. Filling of water The tank should normally be filled 1/3 with water before adding chemicals.

  • Page 45: Filling Through Tank Lid

    5 - Operation Filling through tank lid Water is filled into the tank by removing the tank lid located at . It is recommended to use as clean water as possible for spraying purposes. Always fill water through the strainer basket to prevent foreign particles from entering the tank. An overhead tank can be used in order to obtain high filling capacity.

  • Page 46: External Filling Device (Optional)

    5 - Operation External Filling Device (optional) The External Filling Device is operated as follows: 1. Remove cover and connect suction hose to Suction Manifold. 2. Open the agitation valve, turn pressure valve to ”TurboFiller”, and close the suction valve. 3.

  • Page 47: Safety Precautions - Crop Protection Chemicals

    5 - Operation Safety precautions - crop protection chemicals Always be careful when working with crop protection chemicals! ± WARNING! Always wear proper protective clothing before handling chemicals! Personal protection Depending on chemical type, protective gear/equipment should be worn to avoid contact with the chemicals, e.g.: •...

  • Page 48: Filling Liquid Chemicals By Hardi Turbofiller (Optional)

    5 - Operation Filling liquid chemicals by HARDI TurboFiller (optional) 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label). 2. Turn the handle of the suction valve towards “suction from Main tank”.
  • Page 49 5 - Operation 8. Close TurboFiller suction valve when the hopper has been rinsed and close the lid. 9. Turn the AgitationValve towards “Agitation”. 10. When the spray liquid is well agitated, turn handle of the pressure valve towards “Spraying” position. Keep P.T.O. engaged so the spray liquid is continuously agitated until it has been sprayed on the crop.

  • Page 50: Filling Powder Chemicals By Hardi Turbofiller (Optional)

    5 - Operation Filling powder chemicals by HARDI TurboFiller (optional) 1. Fill the main tank at least 1/2 with water (unless otherwise stated on the chemical container label). See section “Filling of water”. 2. Turn the handle of the suction valve towards “suction from Main tank”.
  • Page 51 5 - Operation 8. Close TurboFiller suction valve when the hopper has been rinsed and close the lid. 9. If closed, turn the AgitationValve towards “Agitation”. 10. When the spray liquid is well agitated, turn handle of the pressure valve towards “Spraying” position. Keep P.T.O. engaged so the spray liquid is continuously agitated until it has been sprayed on the crop.

  • Page 52: Turbofiller Rinsing

    5 - Operation TurboFiller rinsing Rinsing the TurboFiller and chemical containers are done as follows: Cleaning empty containers - TurboFiller lid is open 1. Put container over the rotating flushing nozzle in the middle of the TurboFiller so that the nozzle is inside the container. 2.

  • Page 53: Parking The Sprayer

    5 - Operation Parking the sprayer To avoid spot contamination the sprayer should always be parked at either the washing/filling place or under roof. This avoid rainfall to flush down chemical residues from the sprayer's surfaces. • Parking at the washing/filling location will retain residues. •...

  • Page 54: Quick Reference - Operation

    5 - Operation Quick reference - Operation In the following diagrams handle positions for different options are described. ATTENTION! When setting the handles in situation 4 for external filling, the regulation valve also needs to be closed, for the external filling to work properly.

  • Page 55: Cleaning

    For the best result use a cleaning agent recommended by Hardi, e.g. AllClearExtra. 6. It is sometimes necessary to leave spray liquid in the tank for short periods, e.g. overnight, or until the weather becomes suitable for spraying again.

  • Page 56: Quick Reference - Cleaning

    5 - Operation Quick reference - Cleaning In the following diagrams handle positions for different options are described. Cleaning the tank and liquid system 1. Dilute remaining spray liquid in the tank with at least 10 parts of water and spray the liquid out in the field just sprayed. 2.

  • Page 57: Cleaning And Maintenance Of Filters

    5 - Operation Cleaning and maintenance of filters Clean filters ensure: • Sprayer components such as valves, diaphragms and operating unit are not hindered or damaged during operation. • Nozzle blockades do not occur whilst spraying. • Long life of the pump. A blocked suction filter will result in pump cavitation. The main filter protecting sprayer components is the suction filter.

  • Page 58: Boomflush (Optional)

    5 - Operation Rinsing when main tank is not empty Rinsing the pump, operating unit, spray lines, etc. in case of stop in spraying before main tank is empty (e.g. beginning rain etc.). Cleaning of the liquid system: 1. Turn suction valve towards .

  • Page 59: Using The Drain Valve

    5 - Operation Using the drain valve The drain valve is operated from platform just beside the main tank lid. 1. Pull the string to open the drain valve. 2. The valve is spring-loaded, but can be kept open by pulling the string upwards in the V-shaped slit.
  • Page 60 5 - Operation...

  • Page 61: Maintenance

    6 - Maintenance Lubrication General info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating.

  • Page 62: Trailer Lubrication & Oiling Plan

    6 - Maintenance Trailer lubrication & oiling plan P.T.O. lubrication & oiling plan Serie 100 type P.T.O. shaft C-50...

  • Page 63: Service And Maintenance Intervals

    6 - Maintenance Service and Maintenance intervals 10 hours service - Spraying circuit Fill with clean water, operate all functions and check for leaks using higher spray pressure than normal. Check nozzle spray patterns visually using clean water. 10 hours service - Nozzle filters Check and clean.

  • Page 64: 10 Hours Service - Cyclone Filter

    6 - Maintenance 10 hours service - Cyclone Filter To service the Cyclone filter 1. Close the suction valve and close the pressure valve. 2. Unscrew filter lid (A). 3. Lift the lid and filter (B) from housing. 4. Turn the two locks (C) outwards to unlock the filter from the lid. 5.

  • Page 65: 50 Hours Service - Transmission Shaft

    6 - Maintenance 50 hours service - Transmission shaft Check function and condition of the transmission shaft protection guard. Replace any damaged parts. 50 hours service - Air brakes (optional) The air brakes are checked for leaks by following procedure: 1.

  • Page 66: 250 Hours Service - Readjustment Of The Boom

    6 - Maintenance 250 hours service - Readjustment of the boom See section “Occasional maintenance” on page 70. 250 hours service - Hydraulic brakes (optional) Apply brakes to full pressure and inspect brake lines for damages or leaks. Replace damaged parts. If the hydraulic brake lines have been dismantled the circuit must be primed afterwards: 1.

  • Page 67: Hours Service - Air Brake Filters (Optional)

    6 - Maintenance 250 hours service - Air brake filters (optional) 1. Clean the area around air filter(s) and disconnect air hose from the tractor. 2. Hold one hand under the filter housing, and pull out the retainer clip (A). The filter cartridge assembly will be pushed out by the springs inside the filter housing.

  • Page 68: 1000 Hours Service - Wheel Bearings (No Brakes)

    Check the condition of the bearings and brake wear parts in the following way: ± WARNING! If you do not feel totally confident changing wheel bearings or brake shoes contact your HARDI dealers workshop. 1. Place stop wedges in front of and behind the opposite wheel to the one to be serviced (e.g.
  • Page 69 6 - Maintenance 8. Remove roller bearings (E), clean all parts in degrease detergent and dry them. 9. Check the brake drum diameter and lining thickness - renew if worn. Max. wear rates on brake components: • Max. drum diameter: 302 mm (Small drums) •...

  • Page 70: Occasional Maintenance

    Model pump: Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. Detect the pump model - kit can be ordered at following HARDI part No.: Valves Remove valve cover (1) before changing the valves (2) - note their orientation so they are replaced correctly! μ...

  • Page 71: Pump Valves And Diaphragms Renewal

    6 - Maintenance Pump valves and diaphragms renewal Model 1303 pumps: Valves Remove valve cover (1) before changing the valves (2) - note their orientation so they are replaced correctly! μ ATTENTION! A special valve with white flap (2A) is used at the two upperside inlets.

  • Page 72: Cone Check/Renewal For Evc Distribution Valve

    6 - Maintenance Cone check/renewal for EVC distribution valve Periodically check the distribution valves for proper sealing. Do this by running the sprayer with clean water and open all distribution valves. Cautiously remove the clip (A) and pull out the hose (B) for the return line.

  • Page 73: Drain Valve Seal Renewal

    6 - Maintenance Drain valve seal renewal If the main tank drain valve leaks, the seal and seat can be changed the following way. € DANGER! Do not enter the inside of the tank - the parts can be changed from the outside of the tank! ±...

  • Page 74: Nozzle Tubes And Fittings

    6 - Maintenance Nozzle tubes and fittings Poor seals are usually caused by: • Missing O-rings or gaskets • Damaged or incorrectly seated O-rings • Dry or deformed O-rings or gaskets • Foreign bodies In case of leaks: DO NOT overtighten. Disassemble, check condition and position of O- ring or gasket.

  • Page 75: Change Of Tyre

    Wear bushing renewal on steering If too much play is found in the steering, the wear bushes must be renewed. This should be done at your local HARDI dealer. Safety valve activation To make the fluid system work perfectly over time, it is good practice to regularly provoke opening of the safety valve.

  • Page 76: Readjustment Boom - General Info

    6 - Maintenance Readjustment boom - general info Before commencing adjustment jobs please go through this check list. 1. The sprayer must be well lubricated (see section about lubrication). 2. Connect the sprayer to the tractor. 3. Place tractor and sprayer on level ground (horizontal). 4.

  • Page 77: Alignment Of Inner And Outer Wing Sections

    6 - Maintenance Alignment of inner and outer wing sections Unfold the boom and check that the boom wing is aligned. If adjustment is necessary: 1. SPB type: Remove stop device (A) from the inner section. SPC type: Loosen stop device (A). 2.

  • Page 78: Adjusting The Front Fold Cable

    6 - Maintenance Adjusting the front fold cable The performance of the SPB/SPC boom while spraying depends very much on the front fold cable adjustment. A correctly adjusted cable will also control the movement of the outer section. ± WARNING! The rear cable can snap and injure you or someone else if tensioned when the boom is unfolded.

  • Page 79: Adjusting Centre Section Cables

    6 - Maintenance Adjusting centre section cables The centre section cables keep the centre frame in correct position during folding procedure or when spraying with one side raised and folded (SPB-Z only). 1. Fold the boom into transport position. 2. Check that the tilt cylinders are completely extended. Adjust if necessary (SPB-Z only).

  • Page 80: Adjusting Boom Level To Ground

    6 - Maintenance Adjusting boom level to ground Unfold the boom and check that the boom sections are parrallel to the centre frame and level to the ground. Adjust if necessary, as decribed below. Adjustment is carried out with the boom unfolded. For SPB-Y &...

  • Page 81: Wear Bushing Renewal On Boom Lift

    6 - Maintenance Wear bushing renewal on boom lift The wear bushes are inspected and renewed before they are worn through. 1. Connect the trailer to a tractor and unfold the booms to working position. 2. Lift the boom centre frame with a lifting device and support it until the load is taken off the parallelogram arms.

  • Page 82: Off-Season Storage

    6 - Maintenance Off-season storage Off-season storage program To preserve the sprayer intact and to protect the components, carry out following off-season storage program. Before storage When the spraying season is over, you should devote some extra time to the sprayer. If chemical residue is left over in the sprayer for longer periods, it may reduce the life of the individual components.
  • Page 83 6 - Maintenance After storage After a storage period the sprayer should be prepared for the next season the following way: 1. Remove the cover. 2. Remove the support from the wheel axle and adjust tyre pressure. 3. Wipe off the grease from hydraulic ram piston rods. 4.
  • Page 84 6 - Maintenance...

  • Page 85: Fault Finding

    7 - Fault finding Operational problems General info Operational incidents are frequently due to the same reasons: 1. A suction leakage reduces the pump pressure and may interrupt suction completely. 2. A clogged suction filter may damage suction or interrupt and prevent the pump from running normally. 3.

  • Page 86: Liquid System

    7 - Fault finding Liquid system FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. SmartValve positions wrong. Set correct valve positions for spraying. Suction/pressure filters clogged. Clean suction and pressure filters. No suction from tank. See if suction fitting in main tank sump is free of sedimentation.

  • Page 87: Hydraulic System - Z Model

    7 - Fault finding Hydraulic system - Z model FAULT PROBABLE CAUSE CONTROL/REMEDY No boom movements when activated. Insufficient hydraulic pressure. Check oil pressure. Check tractor hydraulic oil level. Insufficient oil supply. Oil flow must be min. 25 l/min. and max. 130 l/min. Check tractor hydraulic oil level.

  • Page 88: Mechanical Problems

    7 - Fault finding Mechanical problems Mechanical issues FAULT PROBABLE CAUSE CONTROL/REMEDY Boom will not fold in or out. Cylinder Adjust the fold cylinder. Boom will not fold completely. Cables. Check adjustment of centre cables. Boom not aligned. Cables. Adjust and grease complete boom cables and stops. Boom will not stay in spraying position.

  • Page 89: Technical Specifications

    8 - Technical specifications Dimensions General info All measures, values and weights are depending on mounted options and specific adjustments. Overall dimensions Sprayer A - Total length, mm B - Total width, mm C - Total height, mm 2200 SPB 5.40 2.98 2.90...

  • Page 90: Specifications

    8 - Technical specifications Specifications Pump model 1303/9.0 Pump model 363/10.0 Tank specifications Main tank capacity 2500 Litres Rinsing tank capacity 260 Litres Clean water tank capacity 20 Litres Foam marker tank capacity 38, 57 or 76 Litres Filters and nozzles Possible options: Mesh Filter gauze width...

  • Page 91: Temperature And Pressure Ranges

    8 - Technical specifications Temperature and pressure ranges Spray liquid: Operating temperature range: 2° to 40° C (36°F to 104°F) Operating pressure for safety valve: 15 bar (220 psi) Max. pressure on the pressure manifold: 20 bar (290 psi) Max. pressure on the suction manifold: 7 bar (100 psi) Hydraulics: Max.

  • Page 92: Materials And Recycling

    8 - Technical specifications Materials and recycling Disposal of the sprayer When the equipment has completed its working life, it must be thoroughly cleaned. The tank, hose and synthetic fittings can be incinerated at an authorized disposal plant. The metallic parts can be scrapped. Always follow local legislation regarding disposal.

  • Page 93: Electrical Connections

    8 - Technical specifications Electrical connections Rear lights The wiring is in accordance with ISO 1724. Position Wire colour 1. LH direction indicator Yellow 2. Free Blue 3. Frame White 4. RH direction indicator Green 5. RH rear position lamp Brown 6.

  • Page 94: Evc Junction Box

    8 - Technical specifications EVC junction box The EVC operating unit fulfils the EC noise reduction standards. When connecting an optional function, be aware that maximum current for every connector is 2 Amp. Total current for the whole connector box may not exceed 10 Amp. HC 2500/HC 5500 Function Signal...

  • Page 95: Charts

    8 - Technical specifications Charts Boom hydraulic - Z Boom hydraulic - Y...
  • Page 96 8 - Technical specifications...
  • Page 97 Pump, 17 External Filling Device valve, 18 Quick reference, 54 Filling chemicals through tank lid, 47 Filling liquid chemicals by HARDI TurboFiller, 48 Filling of water, 44 Rear lights, 93 Filling powder chemicals by HARDI TurboFiller, 50 Reference number, 16...
  • Page 98 Index Safety info, 41 Safety precautions, 47 SafetyLocker, 25 Seal, 73 Self Steer, 24, 30 Spare parts, 99 Specifications Filters and nozzles, 90 Pump model, 90 Speed ring, 35 Speed transducer Sprayer, 35 Spray lance, 25 Spraybox, 53 Sprayer use, 13 Spraying circuit, 63 Step, 24 Storage, 82...
  • Page 99 Spare parts To see updated spare part information the website www.agroparts.com can be visited. Here all parts information can be accessed when free registration has been made.
  • Page 100 HARDI INTERNATIONAL A/S Helgeshøj Allé 38 - DK 2630 Taastrup - DENMARK...

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